Nissan Silvia. Instruction — part 301
CAUTION:
I
Remove all the old sealant, moisture, grease and foreign
substances on the surface, before applying the sealant.
I
Do not reuse the removed gasket for the control housing.
Always use a new gasket.
I
Do not reuse the mounting bolts for the striking lever.
Always use new mounting bolts.
FMT009
DISASSEMBLY
NMMT0028
1.
Remove the dust cover from the rear extension.
2.
Using an outer race puller (SST), remove the oil seal from the
rear extension.
FMT010
3.
Remove the mounting bolts to remove the oil protector plate,
selecting stopper block and oil garter from the rear extension.
4.
Remove the oil receiver pipe from the rear extension.
FMT011
5.
Using a brass rod or similar tool, remove the striking rod bush-
ing from the rear extension.
FMT012
ASSEMBLY
NMMT0029
1.
Using a drift (SST), install the oil seal to the rear extension.
GI
MA
EM
LC
EC
FE
CL
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
REPAIR FOR COMPONENT PARTS
Rear Extension (Cont’d)
MT-17
FMT013
2.
Using a drift (SST), install the dust cover onto the rear exten-
sion.
FMT011
3.
With a brass rod or similar tool, install the striking rod bushing
onto the rear extension.
4.
Install the oil protector plate, selecting stopper block and oil
garter to the rear extension and tighten the mounting bolts to
the specified torque.
5.
Install the oil receiver pipe to the rear extension.
Transmission Case
COMPONENTS
NMMT0030
FMT014
REPAIR FOR COMPONENT PARTS
Rear Extension (Cont’d)
MT-18
FMT015
REMOVAL
NMMT0031
1.
Remove the filler plug and drain plug from the transmission
case to drain transmission oil.
2.
Remove the extension case assembly from the transmission
case assembly. Refer to “REMOVAL”, “Rear Extension”,
MT-16.
3.
Remove the E-ring from the shift fork & fork rod A assembly to
remove the torsion spring.
4.
Using a pin punch, remove the 6th shift fork retaining pin.
5.
Remove the retaining pin from the striking lever.
6.
Remove the striking lever and striking interlock.
FMT016
7.
Using two flat-bladed screwdrivers, remove the counter shaft
snap ring.
SMT061E
8.
Using a multi-purpose tool, remove the coupling sleeve, syn-
chronizer hub and 6th shift fork from the counter shaft assem-
bly.
FMT017
9.
Remove the 6th baulk ring, counter gear, needle bearings,
thrust washer and steel ball from the counter shaft assembly.
CAUTION:
Be careful not to lose the steel ball.
GI
MA
EM
LC
EC
FE
CL
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
REPAIR FOR COMPONENT PARTS
Transmission Case (Cont’d)
MT-19
FMT018
10. Remove the mounting bolts to remove the mainshaft bearing
retainer from the transmission case.
FMT019
11. Remove the snap ring from the mainshaft main bearing.
FMT020
12. Remove the plug to remove the spring and steel ball from the
transmission case.
13. Remove the fork rod C from the transmission case.
FMT021
14. Remove the reverse switch and the bolts shown in the figure.
15. Remove mounting bolts from the transmission case and lightly
tap the case to remove it from the clutch housing.
CAUTION:
Be careful not to lose the steel ball for fork rod C when remov-
ing the transmission case.
FMT022
INSTALLATION
NMMT0032
Snap Ring
NMMT0032S01
1.
Apply multi-purpose grease onto the steel ball to install it to the
5th shift bracket.
2.
Apply Three Bond, TB1281 or the equivalent onto the entire
circumferential mating surface on the transmission case with
the clutch housing. Then, install it to the transmission case.
CAUTION:
Remove all the old sealant, moisture, grease and foreign sub-
stances on the surface, before applying the sealant.
REPAIR FOR COMPONENT PARTS
Transmission Case (Cont’d)
MT-20
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