Nissan Silvia. Instruction — part 334
SEL032Z
Disassembly
NMSC0021
REAR COVER
NMSC0021S01
CAUTION:
Rear cover may be hard to remove because a ring is used to
lock outer race of rear bearing. To facilitate removal of rear
cover, heat just bearing box section with a 200W soldering
iron.
Do not use a heat gun, as it can damage diode assembly.
REAR BEARING
NMSC0021S02
CAUTION:
I
Do not reuse rear bearing after removal. Replace with a
new one.
I
Do not lubricate rear bearing outer race.
SEL033Z
Inspection
NMSC0022
ROTOR CHECK
NMSC0022S01
1.
Resistance test
Resistance: Refer to SDS (SC-25).
I
Not within the specified values ... Replace rotor.
2.
Insulator test
I
Continuity exists ... Replace rotor.
3.
Check slip ring for wear.
Slip ring minimum outer diameter:
Refer to SDS (SC-25).
I
Not within the specified values ... Replace rotor.
SEL631DA
BRUSH CHECK
NMSC0022S02
1.
Check smooth movement of brush.
I
Not smooth ... Check brush holder and clean.
2.
Check brush for wear.
I
Replace brush if it is worn down to the limit line.
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CHARGING SYSTEM
Disassembly
SC-23
SEL108E
STATOR CHECK
NMSC0022S03
1.
Continuity test
I
No continuity ... Replace stator.
SEL109E
2.
Ground test
I
Continuity exists ... Replace stator.
SEL044Z
Assembly
NMSC0023
RING FITTING IN REAR BEARING
NMSC0023S01
I
Fix ring into groove in rear bearing so that it is as close to the
adjacent area as possible.
CAUTION:
Do not reuse rear bearing after removal.
SEL048Z
SEL049Z
REAR COVER INSTALLATION
NMSC0023S02
1.
Fit brush assembly, diode assembly, regulator assembly and
stator.
2.
Push brushes up with fingers and install them to rotor.
Take care not to damage slip ring sliding surface.
CHARGING SYSTEM
Inspection (Cont’d)
SC-24
Battery
NMSC0014
Applied model
For Australia
Standard
Type
46B24R
Capacity V-AH
12-48
Starter
NMSC0015
Type
S114-827
HITACHI make
Reduction gear type
System voltage
12V
No-load
Terminal voltage
11.0V
Current
Less than 90A
Revolution
More than 2,700 rpm
Minimum diameter of commutator
28.0 mm (1.102 in)
Minimum length of brush
10.5 mm (0.413 in)
Brush spring tension
16.2 N (1.65 kg, 3.64 lb)
Clearance between bearing metal and armature shaft
0.2 mm (0.008 in)
Movement “
” in height of pinion assembly
0.3 - 2.5 mm (0.012 - 0.098 in)
Alternator
NMSC0016
Type
A2TB3991
MITSUBISHI make
Nominal rating
12V-80A
Ground polarity
Negative
Minimum revolution under no-load (When 13.5V is applied)
Less than 950 rpm
Hot output current (When 13.5V is applied)
More than 23A/1,300 rpm
More than 64A/2,500 rpm
More than 82A/5,000 rpm
Regulated output voltage
14.1 - 14.7V
Minimum length of brush
More than 5.0 mm (0.197 in)
Brush spring pressure
4.8 - 6.0 N (490 - 610 g, 17.28 - 21.51 oz)
Slip ring minimum outer diameter
More than 22.1 mm (0.870 in)
Rotor (Field coil) resistance
2.2 - 2.6
Ω
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SERVICE DATA AND SPECIFICATIONS (SDS)
Battery
SC-25
STEERING SYSTEM
CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . ...2
Supplemental Restraint System (SRS)
. . . . . . . . . . . . . . . . . . . 2
Precautions for Steering System. . . . . . . . .2
PREPARATION . . . . . . . . . . . . . . . ...3
Special Service Tools . . . . . . . . . . . . ..3
Commercial Service Tool. . . . . . . . . . . .4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING . . . . . . . . . . . . . .5
NVH Troubleshooting Chart. . . . . . . . . . .5
ON-VEHICLE SERVICE . . . . . . . . . . . . ..6
Checking Steering Wheel Play. . . . . . . . . 6
Checking Neutral Position on Steering Wheel . . . 6
. . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . ...6
Front Wheel Turning Angle. . . . . . . . . . ..6
Checking Gear Housing Movement . . . . . . . 6
Adjusting Rack Retainer . . . . . . . . . . . ..7
Checking and Adjusting Drive Belts . . . . . . . 7
Checking Steering Gear and Linkage . . . . . . .7
. . . . . . . . . . . . . ..7
. . . . . . . . . . . . .7
Checking Fluid Level . . . . . . . . . . . . ...7
Checking Fluid Leakage . . . . . . . . . . . ..7
Bleeding Hydraulic System. . . . . . . . . . ..8
Checking Steering Wheel Turning Force . . . . . 8
Checking Hydraulic System. . . . . . . . . . .9
STEERING WHEEL AND STEERING COLUMN . . . 11
Components. . . . . . . . . . . . . . . ... 11
Removal and Installation . . . . . . . . . . ... 11
. . . . . . . . . . . . . 11
. . . . . . . . . . . ...12
Disassembly and Assembly. . . . . . . . . ...13
Inspection. . . . . . . . . . . . . . . . ...14
. . . . . . . . . . . . ...14
POWER STEERING GEAR AND LINKAGE . . . . 15
Components. . . . . . . . . . . . . . . ...15
Removal and Installation . . . . . . . . . . ...16
Disassembly. . . . . . . . . . . . . . . ...17
Inspection. . . . . . . . . . . . . . . . ...18
. . . . . . . . . . . . . . . . . .18
. . . . . . . . . . . . . . . . . .18
. . . . . . . . . . ...18
. . . . . . . . . 18
TIE-ROD OUTER AND INNER SOCKETS
. . . . ..19
Assembly . . . . . . . . . . . . . . . . ...19
Adjustment . . . . . . . . . . . . . . . . .23
POWER STEERING OIL PUMP. . . . . . . . . 25
Components. . . . . . . . . . . . . . . ...25
Pre-disassembly Inspection. . . . . . . . . ...25
Disassembly. . . . . . . . . . . . . . . ...26
Inspection. . . . . . . . . . . . . . . . ...27
Assembly . . . . . . . . . . . . . . . . ...27
SERVICE DATA AND SPECIFICATIONS (SDS) . . .29
General Specifications. . . . . . . . . . . ...29
Steering Wheel . . . . . . . . . . . . . . ..29
Steering Column . . . . . . . . . . . . . . 29
Steering Gear and Linkage . . . . . . . . . ...30
Power Steering . . . . . . . . . . . . . . ..31
GI
MA
EM
LC
EC
FE
CL
MT
AT
PD
AX
SU
BR
RS
BT
HA
SC
EL
IDX
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