Nissan Terrano r20e. Instruction — part 301
Parts Requiring Angular Tightening
I
Some important engine parts are tightened using an angular-
tightening method rather than a torque setting method.
I
If these parts are tightened using a torque setting method, dis-
persal of the tightening force (axial bolt force) will be two or
three times that of the dispersal produced by using the correct
angular-tightening method.
I
Although the torque setting values (described in this instruction)
are equivalent to those used when bolts and nuts are tightened
with an angular-tightening method, they should be used for
reference only.
I
To assure the satisfactory maintenance of the engine, bolts and
nuts must be tightened using an angular-tightening method.
I
Before tightening the bolts and nuts, ensure that the thread and
seating surfaces are clean and then coated with engine oil.
I
The bolts and nuts which require the angular-tightening method
are as follows:
(1) Cylinder head bolts
(2) Connecting rod cap nuts
Liquid Gasket Application Procedure
a. Before applying liquid gasket, use a scraper to remove all
traces of old liquid gasket from mating surface and
grooves, and then completely clean any oil stains from
these portions.
b. Apply a continuous bead of liquid gasket to mating sur-
faces. (Use Genuine Liquid Gasket or equivalent.)
I
Be sure liquid gasket is 3.5 to 4.5 mm (0.138 to 0.177 in)
wide (oil pan).
I
Be sure liquid gasket is 2.0 to 3.0 mm (0.079 to 0.118 in)
wide (in areas except oil pan).
c. Apply liquid gasket to inner surface around hole perimeter.
(Assembly should be done within 5 minutes after coating.)
d. Wait at least 30 minutes before refilling engine oil and
engine coolant.
SEM371C
PRECAUTIONS
TD27Ti
EM-95
Special Service Tools
*: Special tool or commercial equivalent
Tool number
Tool name
Description
ST0501S000*
Engine stand assembly
q
1
ST05011000
Engine stand
q
2
ST05012000
Base
Disassembling and assembling
KV10106500*
Engine attachment
KV11103200*
Engine sub-attachment
q
1
KV10109210*
Valve spring
compressor
q
2
KV10111200*
Adapter
Disassembling and assembling valve
components
KV10107900*
Valve oil seal puller
Disassembling valve oil seal
KV11103400
Valve oil seal drift
Installing valve oil seal
ST11033000*
Valve guide drift
Removing valve guide
PREPARATION
TD27Ti
EM-96
*: Special tool or commercial equivalent
Tool number
Tool name
Description
KV11103900*
Valve guide drift
Installing valve guide
q
1
KV11101110
Valve seat remover
q
2
KV11103610
Adapter (Intake)
q
3
KV11103620
Adapter (Exhaust)
Removing valve seat
q
1
ST15243000
Valve seat drift
q
2
KV11103810
Adapter (Intake)
q
3
KV11103820
Adapter (Exhaust)
Installing valve seat
EM03470000*
Piston ring compressor
Installing piston into cylinder
KV111033S0
Engine stopper
q
1
KV11103310
Stopper plate
q
2
KV10105630
Stopper gear
Preventing crankshaft from rotating
ST16610001*
Pilot bushing puller
Removing pilot bushing
PREPARATION
TD27Ti
Special Service Tools (Cont’d)
EM-97
*: Special tool or commercial equivalent
Tool number
Tool name
Description
KV111045SO
Cam bushing replacer
set
q
1
KV11104510
Replacer bar
q
2
KV1104520
Guide plate
q
3
KV11104530
Adapter
(1st bushing)
q
4
ST15243000
Drift
Removing cam bushing or installing cam
bushing
KV10109300*
Injection pump drive
gear holder
Preventing drive gear from rotating
KV11103000*
Injection pump drive
gear puller
Removing drive gear
q
1
ED19601000
Compression gauge
q
2
ED19600600
Compression gauge
adapter (for glow plug
hole)
q
3
ED19600700
Compression gauge
adapter (for injector
hole)
Checking compression pressure
WS39930000*
Tube presser
Pressing the tube of liquid gasket
KV119E0030
Nozzle holder socket
Removing and installation injection
nozzle assembly
ST11032000*
Valve guide reamer
8.0 mm (0.315 in) dia.
Reaming valve guide
PREPARATION
TD27Ti
Special Service Tools (Cont’d)
EM-98
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