Nissan Pathfinder (2007 year). Instruction — part 409
TRANSFER ASSEMBLY
TF-153
[ATX14B]
C
E
F
G
H
I
J
K
L
M
A
B
TF
2007 Pathfinder
26. Remove the snap ring from the planetary carrier assembly using
suitable tool.
27. Remove the sun gear assembly from the planetary carrier
assembly.
28. Remove the snap ring from the sun gear assembly using suit-
able tool.
29. Remove the carrier bearing from the sun gear using Tools.
30. Remove the needle bearing from the sun gear using Tool.
SDIA2146E
SDIA2147E
SDIA2148E
Tool number
A: ST35300000 (
—
)
B: ST30031000 (
—
)
SDIA2149E
Tool number
: ST33710000 (
—
)
SDIA2354E
TF-154
[ATX14B]
TRANSFER ASSEMBLY
2007 Pathfinder
31. Remove the metal bushing from the sun gear using Tools.
Center Case
1.
Remove the rear case assembly. Refer to
.
2.
Remove the front case assembly. Refer to
.
3.
Hold the front drive shaft with one hand and tap to remove the
front drive shaft with the drive chain.
CAUTION:
Do not tap drive chain.
4.
Remove the front drive shaft front bearing using Tools.
5.
Remove the front drive shaft rear bearing using Tools.
Tool number
A: ST33710000 (
—
)
B: ST35325000 (
—
)
C: ST33290001 (J-34286)
SDIA2168E
SMT900C
Tool number
A: ST33052000 (
—
)
B: ST30031000 (
—
)
SDIA2106E
Tool number
A: ST33052000 (
—
)
B: ST30031000 (
—
)
SDIA2107E
TRANSFER ASSEMBLY
TF-155
[ATX14B]
C
E
F
G
H
I
J
K
L
M
A
B
TF
2007 Pathfinder
6.
Remove the neutral-4LO and ATP switches.
7.
Remove the bolts and main oil pump cover.
8.
Remove the outer gear, inner gear and main oil pump housing
from the center case.
9.
Remove the seal ring from the main oil pump cover.
10. Remove the stem bleeder from the bleed hole.
SDIA2096E
SDIA2130E
SDIA2131E
SDIA2783E
SDIA2780E
TF-156
[ATX14B]
TRANSFER ASSEMBLY
2007 Pathfinder
11. Remove the snap ring and washer holder from the mainshaft.
12. Remove the C-rings from the mainshaft using suitable tool.
13. Set the center case on the press stand. Remove the mainshaft
from the center case.
14. Remove the snap ring from the mainshaft using suitable tool.
15. Remove the thrust needle bearing from the press flange.
SDIA2104E
SDIA2105E
SDIA2108E
SDIA2110E
SDIA2109E
TRANSFER ASSEMBLY
TF-157
[ATX14B]
C
E
F
G
H
I
J
K
L
M
A
B
TF
2007 Pathfinder
16. Press the press flange until the snap ring is out of place using
Tools.
17. Remove the snap ring from the mainshaft using suitable tool.
18. Remove the press flange from the mainshaft.
19. Remove the return spring assembly from the clutch hub.
20. Remove each plate from the clutch drum.
Tool number
A: ST22452000 (J-34335)
B: ST30911000 (
—
)
C: KV31103300 (
—
)
SDIA2111E
SDIA2112E
SMT910C
SMT911C
SMT912C
TF-158
[ATX14B]
TRANSFER ASSEMBLY
2007 Pathfinder
21. Remove the snap ring from the mainshaft.
22. Remove the mainshaft from the clutch drum and clutch hub
using suitable tool.
23. Remove the needle bearing and spacer from the mainshaft.
24. Remove the snap ring from the clutch hub using suitable tool.
25. Remove the oil pressure check plug from the oil pressure check
port.
26. Apply air gradually from the oil pressure check port, and remove
the clutch piston assembly from the center case.
SDIA2113E
SMT914C
WDIA0101E
WDIA0227E
SDIA2116E
TRANSFER ASSEMBLY
TF-159
[ATX14B]
C
E
F
G
H
I
J
K
L
M
A
B
TF
2007 Pathfinder
27. Remove the thrust needle bearing race from the clutch piston by
hooking a edge into 3 notches of the thrust needle bearing race
using suitable tool.
CAUTION:
Do not damage clutch piston or thrust needle bearing race.
28. Remove the two D-rings from the clutch piston.
29. Remove the mainshaft rear bearing from the center case using
Tool.
30. Remove the two bolts and oil strainer.
31. Remove the two O-rings from the oil strainer.
SDIA2118E
SDIA2781E
Tool number
: KV38100300 (J-25523)
SDIA2129E
SDIA2119E
SDIA2782E
TF-160
[ATX14B]
TRANSFER ASSEMBLY
2007 Pathfinder
32. Remove the snap ring. Then push the connector assembly into
the center case to remove the control valve assembly.
33. Remove the control valve assembly bolts.
34. Remove the control valve assembly.
CAUTION:
●
Do not reuse any part that has been dropped or damaged.
●
Make sure valve is assembled in the proper direction.
●
Do not use a magnet because residual magnetism stays
during disassembly.
35. Remove the lip seals from the center case.
CAUTION:
There are two kinds of lip seals (lip seal of large inner diam-
eter: 5 pieces, lip seal of small inner diameter: 2 pieces).
Confirm the position before disassembly.
36. Disassemble the control valve assembly with the following procedure.
CAUTION:
●
Do not reuse any part that has been dropped or damaged.
●
Make sure valve is assembled in the proper direction.
●
Do not use a magnet because residual magnetism stays during disassembly.
a.
Remove all the bolts except for the two shown.
SDIA2122E
SDIA2121E
SDIA2123E
WDIA0198E
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