Nissan Primera P11. Instruction — part 527
11. Install transaxle case onto clutch housing, and tighten mount-
ing bolts with specified torque.
Tightening torque:
Refer to MT-48.
12. Apply Three Bond TB1215, Loctite Part No. 51813 or equiva-
lent to threads of reverse switch, PNP switch, and drain plug,
and install them. (Fill the case with oil before installation of filler
plug.)
13. Install speedometer pinion assembly.
CAUTION:
Do not reuse O-ring.
14. Install check springs and check balls. Apply sealant to the
thread on the check plug, and install it.
15. Calculate thickness of adjusting shim using the following pro-
cedure to satisfy specification of end play for mainshaft rear
bearing.
End play: 0 - 0.06 mm (0 - 0.0024 in)
Dimension “P” = (P1 − P2) + End play
P : Thickness of adjusting shim
P1: Distance between transaxle case end face
and mainshaft rear bearing
P2: Distance between adjusting shim end face of
rear cover and transaxle mounting face
Available mainshaft rear bearing adjusting shims:
Refer to SDS, MT-92.
SMT649D
Clutch housing
Transaxle case
SMT648D
Reverse switch
PNP switch
Filler plug
Drain plug
SMT749D
Check balls
Check springs
Check plugs
16 - 22
(1.6 -2.2,
12 -16)
N·m (kg-m, ft-lb)
SMT746D
Rear cover
Mainshaft rear bearing
adjusting shim
Mainshaft rear
bearing
Dimension “P”
ASSEMBLY
RS5F70A
Transaxle Case (Cont’d)
MT-83
a.
Using dial gauge as shown in the figure, measure dimension
“P1” between transaxle case end face and mainshaft rear
bearing.
b.
Using dial gauge as shown in the figure, measure dimension
“P2” between adjusting shim mounting face of rear cover and
transaxle mounting face.
16. Using snap ring pliers as shown in the figure, install snap ring.
CAUTION:
Do not reuse snap ring.
17. Install selected mainshaft adjusting shim.
18. Install reverse idler gear, O-ring, thrust washers (front, rear),
and bearing onto reverse idler shaft.
19. Install snap ring into transaxle case using snap ring pliers.
CAUTION:
I
Do not reuse snap ring.
I
Do not reuse O-ring.
I
Before installation, apply gear oil to O-ring.
20. Using feeler gauge, measure the end play of snap ring, and
select a snap ring suitable to satisfy the following specification.
End play:
0.05 - 0.25 mm (0.0020 - 0.0098 in)
Available snap ring:
Refer to SDS, MT-90.
SMT747D
Mainshaft rear bearing
SMT748D
Rear cover
SMT646D
Flat-head screwdriver
Mainshaft rear bearing snap ring
SMT753D
Reverse idler gear rear thrust washer
Reverse idler gear
Reverse idler gear bearing
Reverse idler gear front
thrust washer
O-ring
Reverse idler gear shaft
SMT754D
Feeler gauge
Snap ring
ASSEMBLY
RS5F70A
Transaxle Case (Cont’d)
MT-84
21. Install selected snap ring.
CAUTION:
Do not reuse snap ring.
22. Apply gear oil to rear cover O-ring, and install rear cover, side
cover gasket, and side cover. Then tighten mounting bolts with
specified torque.
Tightening torque:
Refer to MT-48.
CAUTION:
Do not reuse mounting bolts for rear cover and side cover.
SMT644D
Snap ring
Rear cover
Side cover
ASSEMBLY
RS5F70A
Transaxle Case (Cont’d)
MT-85
General Specifications — RS5F32A and
RS5F70A
TRANSAXLE
Engine
CD20T
QG16DE
QG18DE
SR20DE
Transaxle model
RS5F32A
RS5F70A
Transaxle model code number
2J624
8E069
7J006
6J016
Number of speeds
5
Synchromesh type
Warner
Shift pattern
NMT031
Gear ratio
1st
3.3333
3.3333
2nd
1.9545
1.9545
3rd
1.2857
1.2857
4th
0.9268
0.9268
5th
0.7333
0.7556
Reverse
3.2143
3.2143
Number of teeth
Input gear
1st
15
15
2nd
22
22
3rd
28
28
4th
41
41
5th
45
45
Rev.
14
14
Main gear
1st
50
50
2nd
43
43
3rd
36
36
4th
38
38
5th
33
34
Rev.
45
45
Reverse idler gear
31
37
Oil capacity (Reference)
(Imp pt)
3.6 - 3.8 (6-3/8 - 6-3/4)
3.0 (5-1/4)
Oil level
mm (in)
57 - 62 (2.244 - 2.441)
75.5 - 80.5
(2.972 - 3.169)
56.5 - 61.0
(2.224 - 2.402)
FINAL GEAR
Engine
QG16DE
QG18DE/ SR20DE
CD20T
Final gear ratio
4.4375
4.1765
3.8888
Number of
teeth
Final gear/
Pinion
71/16
71/17
70/18
Side gear/
Pinion
16/10
14/10
14/10
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications — RS5F32A and RS5F70A
MT-86
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