Nissan Primera P11. Instruction — part 491
BREAK-IN OPERATION
When replacing compressor clutch assembly, always carry out
the break-in operation. This is done by engaging and disengag-
ing the clutch about thirty times. Break-in operation raises the
level of transmitted torque.
Ventilation Air Filter
FUNCTION
Air inside passenger compartment is kept clean at either recir-
culation or fresh mode by installing ventilation air filter into cool-
ing unit.
REPLACEMENT TIMING
Replace ventilation air filter every 2 years or 30,000 km (15,000
miles).
Caution label is fixed inside the glove box.
REPLACEMENT PROCEDURES
●
Remove instrument lower cover with glove box.
Refer to BT section.
●
Take out ventilation air filter which is secured with one clip,
from cooling unit.
●
Replace with new one and reinstall instrument lower cover
and glove box.
RHA336F
Ventilation air filter
Fresh air
Recirculation
air
Evaporator
Intake unit
SHA868E
KHA058
Ventilation air filter
SERVICE PROCEDURES
AUTO
HA-117
General Specifications
COMPRESSOR
Model
CD20T engine
SR20DE, QG16
⋅
18DE engine
CALSONIC make CR-14
CALSONIC make CSV613
Type
Vane rotary
Variable displacement
Displacement
cm
3
(cu in)/Rev
144 (8.79)
6 to 125 (0.37 to 7.63)
Direction of rotation
Clockwise
(Viewed from drive end)
Drive belt
CD engine model: Type A
Poly V
LUBRICANT
Model
CALSONIC make CR-14
CALSONIC make CSV613
Name
Nissan A/C System Oil Type R
Nissan A/C system Oil Type S
Part number
KLH00-PAGR0
KLH00-PAGS0
Capacity
m
(Imp fl oz)
Total in system
180 (6.3)
200 (7.04)
Compressor (Service parts)
charging amount
180 (6.3)
200 (7.04)
REFRIGERANT
Type
HFC-134a
Capacity
kg (lb)
0.60 ± 0.05 (1.32 ± 0.11)
Inspection and Adjustment
ENGINE IDLING SPEED
When A/C is ON
Refer to EC section.
BELT TENSION
Refer to Checking Drive Belts (MA section).
COMPRESSOR
Model
CR-14/CSV613
Clutch disc-to-pulley clearance
mm (in)
0.3 - 0.6
(0.012 - 0.024)
SERVICE DATA AND SPECIFICATIONS (SDS)
AUTO
HA-118
MAINTENANCE
CONTENTS
Special Service Tools . . . . . . . . . . . . 3
Commercial Service Tool. . . . . . . . . . ... 3
. . . . . . . . . . .. 5
. . . . . . . . . . .. 6
Maintenance Schedule for Petrol Engines
(Annual Mileage < 30,000 km/year) . . . . . . .. 6
Chassis and Body Maintenance. . . . . . . . 7
Maintenance Schedule for Diesel Engines
(Annual Mileage < 30,000 km/year) . . . . . . .. 8
Chassis and Body Maintenance. . . . . . . . 9
Maintenance Under Severe Driving Conditions
(Annual Driving Distance < 30,000 km/year) . . .. 10
Maintenance Schedule for Petrol Engines
(Annual Mileage > 30,000 km/year) . . . . . . .11
Chassis and Body Maintenance. . . . . . . .. 12
Maintenance Schedule for Diesel Engines
(Annual Mileage > 30,000 km/year) . . . . . . 13
Chassis and Body Maintenance. . . . . . . .. 14
Maintenance Under Severe Driving Conditions
(Annual Driving Distance > 30,000 km) . . . . .. 15
RECOMMENDED FLUIDS AND LUBRICANTS
. . . 16
Fluids and Lubricants . . . . . . . . . . . .. 16
SAE Viscosity Number . . . . . . . . . . . 17
QG
. . . . . . . . . . . 18
Checking Drive Belts . . . . . . . . . . . ... 18
Changing Engine Coolant. . . . . . . . . . 19
Checking Cooling System . . . . . . . . . ... 21
Checking Radiator Cap . . . . . . . . . . ... 21
Checking Fuel Lines . . . . . . . . . . . . 22
Changing Fuel Filter . . . . . . . . . . . . 23
Changing Air Cleaner Filter . . . . . . . . . . 23
Changing Engine Oil. . . . . . . . . . . . 24
Changing Engine Oil Filter . . . . . . . . . .. 24
Checking and Changing Spark Plugs . . . . . . 25
Checking Positive Crankcase Ventilation (PCV)
System . . . . . . . . . . . . . . . . . . 26
Checking Vacuum Hoses and Connections . . . 26
Checking EVAP Vapour Lines . . . . . . . . . 26
Checking Front Heated Oxygen Sensor (HO2S) . 27
SR20DE
. . . . . . . . . . . 28
Checking Drive Belts . . . . . . . . . . . ... 28
Changing Engine Coolant. . . . . . . . . . 29
Checking Cooling System . . . . . . . . . ... 31
Checking Fuel Lines . . . . . . . . . . . . 33
Changing Fuel Filter . . . . . . . . . . . . 33
Changing Air Cleaner Filter . . . . . . . . . . 34
Changing Engine Oil. . . . . . . . . . . . 34
Changing Engine Oil Filter . . . . . . . . . .. 35
Checking and Changing Spark Plugs . . . . . . 35
Checking Ignition Leads . . . . . . . . . . .. 36
Checking Positive Crankcase Ventilation (PCV)
System . . . . . . . . . . . . . . . . . . 36
Checking Vacuum Hoses and Connections . . . 37
Checking EVAP Vapor Lines . . . . . . . . ... 37
Checking Front Heated Oxygen Sensor (HO2S) . 38
CD20T
. . . . . . . . . . . 39
Checking Drive Belts . . . . . . . . . . . ... 39
Changing Engine Coolant. . . . . . . . . . 40
MA
Checking Cooling System . . . . . . . . . ... 42
Checking Fuel Lines . . . . . . . . . . . . 43
Checking and Replacing Fuel Filter and Draining
Water . . . . . . . . . . . . . . . . . ... 43
Changing Air Cleaner Filter . . . . . . . . . . 44
Changing Engine Oil. . . . . . . . . . . . 45
Changing Engine Oil Filter . . . . . . . . . .. 45
Checking Injection Nozzles . . . . . . . . . . 46
Replacing Timing Belt. . . . . . . . . . . .. 47
. . . . . . 48
Checking Exhaust System. . . . . . . . . ... 48
Checking Clutch Fluid Level and Leaks. . . . .. 48
Checking Clutch System . . . . . . . . . . . 48
Checking M/T Oil . . . . . . . . . . . . . . 48
Changing M/T Oil. . . . . . . . . . . . . . 49
Checking CVT Fluid Level. . . . . . . . . ... 49
Changing CVT Fluid . . . . . . . . . . . . 50
Checking Brake Fluid Level and Leaks. . . . ... 51
Checking Brake System . . . . . . . . . . .. 51
Changing Brake Fluid . . . . . . . . . . . .. 51
Checking Brake Booster, Vacuum Hoses,
Connections and Check Valve . . . . . . . . 51
Checking Disc Brake . . . . . . . . . . . ... 51
Balancing Wheels . . . . . . . . . . . . . 53
Tire Rotation . . . . . . . . . . . . . . . 53
Checking Steering Gear and Linkage . . . . . . 53
Checking Power Steering Fluid and Lines . . . .. 53
Lubricating Hood Latches, Locks and Hinges. . . 54
Checking Seat Belts, Buckles, Retractors,
Anchors and Adjusters. . . . . . . . . . . . 54
Checking Body Corrosion. . . . . . . . . . 55
QG
SERVICE DATA AND SPECIFICATIONS (SDS)
. . 56
Engine Maintenance . . . . . . . . . . . . 56
SR20DE
SERVICE DATA AND SPECIFICATIONS (SDS)
. . 57
Engine Maintenance . . . . . . . . . . . . 57
CD20T
SERVICE DATA AND SPECIFICATIONS (SDS)
. . 58
Engine Maintenance . . . . . . . . . . . . 58
SERVICE DATA AND SPECIFICATIONS (SDS)
. . 59
Chassis and Body Maintenance. . . . . . . .. 59
MA-2
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