Nissan Frontier D22. Instruction — part 714
FAX-1
FRONT AXLE
D DRIVELINE/AXLE
CONTENTS
C
E
F
G
H
I
J
K
L
M
SECTION
A
B
FAX
PRECAUTIONS . . . . . . . . . . . . . . .. 2
Precautions . . . . . . . . . . . . . . . .. 2
PREPARATION . . . . . . . . . . . . . . ... 3
Special Service Tools . . . . . . . . . . . ... 3
Commercial Service Tools . . . . . . . . . . 3
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING . . . . . . . . . . . . 4
NVH Troubleshooting Chart . . . . . . . . . . 4
ON-VEHICLE SERVICE . . . . . . . . . . . . 5
Front Axle Parts . . . . . . . . . . . . . ... 5
Front Wheel Bearing . . . . . . . . . . . . 5
PRELOAD ADJUSTMENT (2WD MODELS) . . 5
PRELOAD ADJUSTMENT (4WD MODELS) . . 6
Drive Shaft . . . . . . . . . . . . . . . ... 8
WHEEL HUB AND KNUCKLE . . . . . . . . ... 9
Removal and Installation . . . . . . . . . . .. 9
AUTO-LOCK FREE-RUNNING HUB . . . . . . 11
Description . . . . . . . . . . . . . . . ..11
Removal and Installation . . . . . . . . . . .11
Inspection . . . . . . . . . . . . . . . ... 12
Trouble Diagnosis For Noise . . . . . . . . .. 12
WHEEL HUB AND ROTOR DISC . . . . . . . 14
Removal and Installation . . . . . . . . . . 14
Disassembly . . . . . . . . . . . . . . ... 15
Inspection . . . . . . . . . . . . . . . ... 15
WHEEL BEARINGS . . . . . . . . . . . 15
WHEEL HUB . . . . . . . . . . . . . ... 15
Assembly . . . . . . . . . . . . . . . . 15
KNUCKLE SPINDLE . . . . . . . . . . . . 17
Removal . . . . . . . . . . . . . . . . . 17
Inspection . . . . . . . . . . . . . . . ... 18
Installation . . . . . . . . . . . . . . . .. 18
DRIVE SHAFT . . . . . . . . . . . . . . ... 20
Removal and Installation . . . . . . . . . . 20
Removal . . . . . . . . . . . . . . . . . 20
Disassembly . . . . . . . . . . . . . . ... 21
FINAL DRIVE SIDE (TS82F) . . . . . . . ... 21
WHEEL SIDE (ZF100) . . . . . . . . . . 22
Inspection After Disassembly . . . . . . . . . 22
DRIVE SHAFT . . . . . . . . . . . . . . 22
BOOT . . . . . . . . . . . . . . . . .. 22
JOINT ASSEMBLY (FINAL DRIVE SIDE) . . ... 22
JOINT ASSEMBLY (WHEEL SIDE) . . . . . 23
Assembly . . . . . . . . . . . . . . . . 23
FINAL DRIVE SIDE(TS82F) . . . . . . . . 23
WHEEL SIDE(ZF100) . . . . . . . . . . . 24
Installation . . . . . . . . . . . . . . . .. 25
SERVICE DATA AND SPECIFICATIONS (SDS) . .. 27
Wheel Bearing (Front) . . . . . . . . . . . 27
2WD MODELS . . . . . . . . . . . . . 27
4WD MODELS . . . . . . . . . . . . . 27
Drive Shaft (4WD models) . . . . . . . . . .. 27
DRIVE SHAFT AXIAL END PLAY . . . . . ... 27
DRIVE SHAFT END SNAP RING . . . . . ... 28
FAX-2
PRECAUTIONS
PRECAUTIONS
PFP:00001
Precautions
EDS0013C
●
When installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
●
Use flare nut wrench when removing and installing brake
tubes.
●
After installing removed suspension parts, check wheel
alignment and adjust if necessary.
●
Always torque brake lines when installing.
CAUTION:
●
The ZF100 type (wheel side) joint assembly has two types
of boot material; one is made of rubber and the other is made of plastic.
●
Do not disassemble the joint assembly with the plastic boot. If the boot or joint is damaged,
replace the drive shaft assembly.
SBR686C
PREPARATION
FAX-3
C
E
F
G
H
I
J
K
L
M
A
B
FAX
PREPARATION
PFP:00002
Special Service Tools
EDS0013D
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service Tools
EDS0013E
Tool number
(Kent-Moore No.)
Tool name
Description
ST29020001
(J24319-01)
Gear arm puller
Removing ball joint for knuckle spindle
a: 34 mm (1.34 in)
b: 6.5 mm (0.256 in)
c: 61.5 mm (2.421 in)
HT72520000
(J25730-B)
Ball joint remover
Removing tie-rod outer end and lower ball
joint
a: 33 mm (1.30 in)
b: 50 mm (1.97 in)
r: R11.5 mm (0.453 in)
KV401021S0
(
—
)
Bearing race drift
Installing wheel bearing outer race
KV40105400
(J36001)
Wheel bearing lock nut wrench
Removing and installing wheel bearing lock
nut
(4WD models only)
NT694
NT546
NT153
NT154
Tool name
Description
1 Flare nut crowfoot
2 Torque wrench
Removing and installing each brake piping
a: 10 mm (0.39 in)
S-NT360
FAX-4
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
PFP:00003
NVH Troubleshooting Chart
EDS0013F
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable
Reference page
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Possible cause and SUSPECTED PARTS
Exce
ssi
ve j
o
in
t ang
le
Joi
n
t s
lid
ing
re
si
st
ance
Im
b
a
la
n
c
e
Im
pr
ope
r i
n
st
a
lla
ti
on,
l
oos
enes
s
Par
ts i
n
te
rf
er
ence
Wh
eel
b
ear
in
g
da
m
age
PROPELLER SHAFT
DI
FFE
R
E
NTI
A
L
DRI
VE SHAFT
AXLE
SUSPENSIO
N
TI
RES
ROAD W
H
EEL
BRAKES
STEERING
Symptom
DRIVE SHAFT
Noise, Vibration
×
×
×
×
×
×
×
×
×
×
Shake
×
×
×
×
×
×
×
×
×
AXLE
Noise
×
×
×
×
×
×
×
×
×
×
Shake
×
×
×
×
×
×
×
×
×
Vibration
×
×
×
×
×
×
×
Shimmy
×
×
×
×
×
×
×
Judder
×
×
×
×
×
×
Poor quality ride or
handling
×
×
×
×
×
×
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