Nissan Frontier D22. Instruction — part 930

TF-26

TRANSFER ASSEMBLY

d.

Install front drive shaft by tapping lightly using a soft hammer, as
shown.

●

Make sure shafts are aligned in the case.

e.

Apply ATF to needle bearings and install them into front drive
sprocket.

●

These needle bearings can be installed more easily if
front drive sprocket is rotated while installing them.

f.

Install 2-4 coupling sleeve with 2-4 shift fork.

●

Pay special attention to direction of coupling sleeve.

g.

Install shifting inserts and spread spring.

●

Pay attention to the direction of shifting inserts.

h.

Install baulk ring, then install clutch gear and mainshaft rear
bearing using a drift, as shown.

●

Place wooden block under mainshaft in order to protect
mainshaft front bearing.

SMT410A

SMT411A

SMT412A

SMT353A

SMT413A

TRANSFER ASSEMBLY

TF-27

C

E

F

G

H

I

J

K

L

M

A

B

TF

i.

Install spacer.

j.

Select and install snap ring with proper thickness.

k.

Install steel ball, speedometer drive gear and retainer ring.

●

Steel ball is the smallest of check balls for this unit.

l.

Install low gear and its bearing onto mainshaft.

●

Apply ATF to needle bearing.

m. Install L & H hub and snap ring to mainshaft using a drift, as

shown.

●

Pay attention to direction of L & H hub.

n.

Measure low gear end play.

Allowable clearance
between snap ring and
groove

: 0 - 0.15 mm (0 - 0.0059 in)

Available snap ring for
mainshaft rear bearing

: Refer to

TF-41, "MAIN-

SHAFT REAR BEARING"

.

SMT414A

SMT415A

SMT340A

SMT760A

Low gear end play

: 0.2 - 0.35 mm (0.0079 - 0.0138 in)

SMT342A

TF-28

TRANSFER ASSEMBLY

6.

Apply sealant to mating surface of center case then attach to
front case and tighten bolts. Refer to

TF-13, "Case Compo-

nents"

.

●

Use Genuine Anaerobic Liquid Gasket or equivalent.
Refer to

GI-42, "RECOMMENDED CHEMICAL PRODUCTS

AND SEALANTS"

.

7.

Install snap ring to 2-4 shift rod using snap ring pliers, as shown.

8.

Install oil gutter and oil cover.

9.

Apply ATF to each part in center case.

10. Apply sealant to mating surface of rear case then attach it to

center case and tighten bolts. Refer to

TF-13, "Case Compo-

nents"

.

●

Use Genuine Anaerobic Liquid Gasket or equivalent.
Refer to

GI-42, "RECOMMENDED CHEMICAL PRODUCTS

AND SEALANTS"

.

11. Install 4WD switch.

●

Apply sealant to switch threads.

●

Use Genuine Anaerobic Liquid Gasket or equivalent.
Refer to

GI-42, "RECOMMENDED CHEMICAL PRODUCTS

AND SEALANTS"

.

12. Install the companion flange and the companion flange nut using

Tool, as shown.

●

Tighten the companion flange to specification. Refer to

TF-14, "Gear Components"

.

SMT343A

SMT272A

SMT344A

SMT497C

WTF003

REPAIR FOR COMPONENT PARTS

TF-29

C

E

F

G

H

I

J

K

L

M

A

B

TF

REPAIR FOR COMPONENT PARTS

PFP:00000

Mainshaft

EDS0011L

DISASSEMBLY

1.

Check front drive sprocket end play using a dial gauge, as
shown.

●

If end play is not within specification, check front drive
sprocket and clutch gear for wear.

2.

Remove retainer ring, speedometer drive gear and steel ball.

●

Be careful not to lose the steel ball.

3.

Remove snap ring and spacer.

4.

Use a press to remove front drive sprocket with mainshaft rear
bearing and clutch gear together.

5.

Remove needle bearing.

Standard

: 0.2 - 0.35 mm (0.0079 - 0.0138 in)

SMT347A

SMT289A

SMT290A

SMT291A