Nissan Frontier D22. Instruction — part 739
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QUICK REFERENCE INDEX
A GENERAL INFORMATION
B ENGINE
C
TRANSMISSION/
TRANSAXLE
D DRIVELINE/AXLE
E SUSPENSION
F
BRAKES
G STEERING
H RESTRAINTS
Supplemental Restraint System (SRS)
I
BODY
Glasses, Window System & Mirrors
J
AIR CONDITIONER
K ELECTRICAL
Audio Visual & Telephone System
Power Supply, Ground & Circuit Elements
L
MAINTENANCE
M INDEX
B
D
© 2003 NISSAN NORTH AMERICA, INC.
All rights reserved. No part of this Service Instruction may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission
of Nissan North America, Inc., Gardena, California.
A
C
E
F
G
H
I
J
K
L
M
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This instruction contains maintenance and repair procedures for the
2004 NISSAN FRONTIER.
In order to assure your safety and the efficient functioning of the vehicle,
this instruction should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this instruction is based on the latest product information
at the time of publication. The right is reserved to make changes in specifi-
cations and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of
the technician and the efficient functioning of the vehicle.
The service methods in this Service Instruction are described in such a
manner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician
and the tools and parts available. Accordingly, anyone using service
procedures, tools or parts which are not specifically recommended
by NISSAN must first be completely satisfied that neither personal
safety nor the vehicle’s safety will be jeopardized by the service
method selected.
PLEASE HELP MAKE THIS SERVICE MANUAL BETTER!
Your comments are important to NISSAN and will help us to improve our Service Instructions.
Use this form to report any issues or comments you may have regarding our Service Instructions.
Please print this form and type or write your comments below. Mail or fax to:
Nissan North America, Inc.
Technical Service Information
39001 Sunrise Drive, P.O. Box 9200
Farmington Hills, MI USA 48331
FAX: (248) 488-3910
SERVICE MANUAL: Model:
Year:
PUBLICATION NO. (Please photocopy back cover):
VEHICLE INFORMATION VIN:
Production Date:
Please describe any issues or problems in detail:
Page number(s)
Note: Please include a copy of each page, marked with your comments.
Are the trouble diagnosis procedures logical and easy to use? (circle your answer)
YES
NO
If no, what page number(s)?
Note: Please include a copy of each page, marked with your comments.
Please describe the issue or problem in detail:
Is the organization of the instruction clear and easy to follow? (circle your answer)
YES
NO
Please comment:
What information should be included in NISSAN Service Instructions to better support you in servicing or
repairing customer vehicles?
DATE:
YOUR NAME:
POSITION:
DEALER:
DEALER NO.:
ADDRESS:
CITY:
STATE/PROV./COUNTRY:
ZIP/POSTAL CODE:
QUICK REFERENCE CHART: FRONTIER EQUIPPED WITH KA24DE
ENGINE
2004
QUICK REFERENCE CHART: FRONTIER EQUIPPED WITH KA24DE ENGINE
PFP:00027
Engine Tune-Up Data
ELS000OU
Idle Speed and Ignition Timing
*1: Throttle position sensor harness connector disconnected or using CONSULT-II “WORK SUPPORT” mode
*2: Throttle position sensor harness connector connected
*3: Under the following conditions:
●
Air conditioner switch: OFF
●
Electrical load: OFF (Lights, heater fan & rear window defogger)
●
Steering wheel: Kept in straight-ahead position
Drive Belt Deflection and Tension
*1: If belt tension gauge cannot be installed at check point shown, check belt tension at a different location on the belt.
Engine
KA24DE
Classification
Gasoline
Cylinder arrangement
In-line 4
Displacement
2,389 cm
3
(145.78 cu in)
Bore and stroke
89 x 96 mm (3.50 x 3.78 in)
Valve arrangement
DOHC
Firing order
1-3-4-2
Number of piston rings
Compression
2
Oil
1
Number of main bearings
5
Compression ratio
9.2
Cap relief pressure
Standard kPa (kg/cm
2
, psi)
78 - 98 (0.8 - 1.0, 11 - 14)
Limit kPa (kg/cm
2
, psi)
59 (0.6, 9)
Leakage test pressure kPa (kg/cm
2
, psi)
157 (1.6, 23)
Oil drain plug tightening specification
29.4 - 39.2 N·m (3.0 - 4.0 kg-m, 21.69 -
28.91 lb-ft)
Base idle speed*1
rpm
No-load*3 (in “P” or “N” position)
750
±50
Target idle speed*2
rpm
No-load*3 (in “P” or “N” position)
800
±50
Air conditioner: ON
rpm
In “P” or “N” position
875 or more
Ignition timing*1
In “P” or “N” position
20
°±2° BTDC
Deflection adjustment
Unit: mm (in)
Tension adjustment
*1 Unit: N (kg, lb)
Used belt
New belt
Used belt
New belt
Limit
After adjustment
Limit
After adjustment
Generator
17 (0.67)
10 - 12 (0.39 -
0.47)
8 - 10 (0.31 -
0.39)
222.4 (22.7,
50)
355.8 - 444.8
(36.3 - 45.4, 80 -
100)
489.3 - 578.2 (49.9
- 59.0, 110 - 130)
Air conditioner com-
pressor
16 (0.63)
10 - 12 (0.39 -
0.47)
8 - 10 (0.31 -
0.39)
200.2 (20.4,
45)
355.8 - 444.8
(36.3 - 45.4, 80 -
100)
489.3 - 578.2 (49.9
- 59.0, 110 - 130)
Power steering oil
pump
17 (0.67)
10 - 13 (0.39 -
0.51)
8 - 10 (0.31 -
0.39)
222.4 (22.7,
50)
355.8 - 444.8
(36.3 - 45.4, 80 -
100)
489.3 - 578.2 (49.9
- 59.0, 110 - 130)
Applied pushing
force
98 N (10 kg, 22 lb)
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