Nissan Frontier D22. Instruction — part 799

MT-2

SHIFT CONTROL COMPONENTS . . . . . . ... 63

Disassembly . . . . . . . . . . . . . . ... 63
Inspection . . . . . . . . . . . . . . . ... 63
Assembly . . . . . . . . . . . . . . . . 63

GEAR COMPONENTS . . . . . . . . . . . .. 65

Disassembly . . . . . . . . . . . . . . ... 65
Inspection . . . . . . . . . . . . . . . ... 69

GEARS AND SHAFTS . . . . . . . . . . 69
SYNCHRONIZERS . . . . . . . . . . . . 69
BEARINGS . . . . . . . . . . . . . . .. 70

Assembly . . . . . . . . . . . . . . . . 70

SERVICE DATA AND SPECIFICATIONS (SDS) . .. 81

General Specifications . . . . . . . . . . . 81
Gear End Play . . . . . . . . . . . . . . 81

Clearance Between Single Baulk Ring and Gear ...81

DOUBLE BAULK RING . . . . . . . . . ...82

Distance Between Rear Surface of Reverse Cone
and Reverse Baulk Ring . . . . . . . . . . .82
Available Snap Ring . . . . . . . . . . . . 82

MAIN DRIVE GEAR SNAP RING . . . . . . 82
MAINSHAFT FRONT BEARING SNAP RING . .82
COUNTER GEAR REAR SNAP RING . . . . 83

Available C-ring . . . . . . . . . . . . . ...83

MAINSHAFT C-RING . . . . . . . . . . ..83

Available Shim and Washer . . . . . . . . . 83

TABLE FOR SELECTING PROPER COUNTER
GEAR FRONT BEARING SHIM . . . . . . ..83
REVERSE IDLER REAR THRUST WASHER . .83

PREPARATION

MT-3

[FS5W71C]

D

E

F

G

H

I

J

K

L

M

A

B

MT

PREPARATION

PFP:00002

Special Service Tools

ECS007H9

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Tool number (Kent-Moore No.) Tool
name

Description

ST23810001
(

—

)

Adapter setting plate

Fixing adapter plate with gear assembly
a: 166 mm (6.54 in)
b: 270 mm (10.63 in)

KV32101330
(See J34286)
Puller

Removing overdrive mainshaft bearing
a: 447 mm (17.60 in)
b: 100 mm (3.94 in)

KV31100401
(

—

)

Transmission press stand

Pressing counter gear, mainshaft, counter
drive gear and main drive gear

ST22520000
(J26348)
Wrench

Tightening mainshaft lock nut
a: 100 mm (3.94 in)
b: 41 mm (1.61 in)

ST23540000
(J25689-A)
Pin punch

Removing and installing fork rod retaining pin
a: 2.3 mm (0.091 in) dia.
b: 4 mm (0.16 in) dia.

ST30031000
(J22912-01)
Puller

Removing and installing 1st gear bushing
Removing main drive gear ball bearing
a: 90 mm (3.54 in) dia.
b: 50 mm (1.97 in) dia.

ST23860000
(

—

)

Drift

Installing counter drive gear
a: 38 mm (1.50 in) dia.
b: 33 mm (1.30 in) dia.

NT407

NT408

NT068

NT409

NT442

NT411

NT065

MT-4

[FS5W71C]

PREPARATION

ST22360002
(J25679-01)
Drift

Installing counter gear front and rear end
bearings
a: 29 mm (1.14 in) dia.
b: 23 mm (0.91 in) dia.

ST22350000
(J25678-01)
Drift

Installing OD gear bushing
a: 34 mm (1.34 in) dia.
b: 28 mm (1.10 in) dia.

ST23800000
(J25691-01)
Drift

Installing front cover oil seal
a: 44 mm (1.73 in) dia.
b: 31 mm (1.22 in) dia.

ST33400001
(J26082)
Drift

Installing rear oil seal
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.

ST33290001
(J34286)
Puller

Removing rear oil seal
a: 250 mm (9.84 in)
b: 160 mm (6.30 in)

ST30720000
(J25405)
Drift

Installing mainshaft ball bearing
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.

ST30613000
(J25742-3)
Drift

Installing main drive gear ball bearing
a: 71.5 mm (2.815 in) dia.
b: 47.5 mm (1.870 in) dia.

Tool number (Kent-Moore No.) Tool
name

Description

NT065

NT065

NT065

NT086

NT414

NT115

NT073

PREPARATION

MT-5

[FS5W71C]

D

E

F

G

H

I

J

K

L

M

A

B

MT

Commercial Service Tools

ECS007HA

ST33200000
(J26082)
Drift

Installing counter rear bearing and counter
gear assembly
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.

(J-26349-A)
Bearing Remover and Installer Set

Removing and installing mainshaft bearing
(Use with J-25726-B)

(J-34286)
Rear Race Puller

Removing races

(J-39856)
Gear and Bearing Removal Kit

Removing gears and bearings

Tool number (Kent-Moore No.) Tool
name

Description

NT091

WMT065

WMT066

WMT067

Tool name

Description

Puller

Removing counter bearings, counter drive
and OD gears

Drift

Installing countershaft rear end bearing
a: 40 mm (1.57 in) dia.
b: 30 mm (1.18 in) dia.

NT077

NT074