Nissan Frontier D22. Instruction — part 881
RFD-32
[C200]
REAR FINAL DRIVE ASSEMBLY
3.
Install friction plate guides.
●
Correctly align the raised portions of friction plates, and
apply LSD gear oil to inner surfaces of friction plate
guides to prevent them from falling.
4.
Install differential case B over side gear, discs, plates and fric-
tion plate guide assembly.
●
Install differential case B while supporting friction plate
guides with your middle finger inserted through oil hole
in differential case.
●
Be careful not to detach spring disc from the hexagonal
part of the side gear.
5.
Install pinion mate gears and pinion mate thrust washers on pin-
ion mate shaft, then install pinion mate shaft in differential case
B.
6.
Install side gear to pinion mate gears.
7.
Install thrust block.
●
Equipped on 2WD vehicle and 4WD without ABS only.
SPD424
SPD425
SPD426
SPD427
REAR FINAL DRIVE ASSEMBLY
RFD-33
[C200]
C
E
F
G
H
I
J
K
L
M
A
B
RFD
8.
Install each disc and plate.
●
Use same procedures as outlined in steps 1 through 4.
9.
Install differential case A.
●
Position differential cases A and B by correctly aligning
the matchmarks stamped on cases.
10. Tighten differential case couple bolts.
11. Place ring gear on differential case and tighten ring gear bolts.
●
Tighten bolts in a crisscross pattern.
12. Install side bearing inner race.
13. Check differential torque. Refer to
RFD-19, "Checking Differential Torque"
SPD429
SPD430
Differential case couple
bolts
: 64 - 74 N·m (6.5 - 7.5 kg-m,
47 - 54 ft-lb)
Tool number
KV10112100 (BT8653-A)
Ring gear bolts
Step 1
: 53.9 - 63.7 N·m (5.5 - 6.4 kg-m,
40 - 46 ft-lb)
Step 2
: 34
° - 39° degrees rotation
SPD364A
RFD-34
[C200]
REAR FINAL DRIVE ASSEMBLY
INSTALLATION OF DRIVE PINION ASSEMBLY
1.
Press-fit front and rear bearing outer races with Tools.
2.
Select pinion height adjusting washer. Refer to
3.
Install pinion height adjusting washer in drive pinion, and press-
fit rear bearing inner cone in it, with press and Tool.
4.
Place pinion front bearing inner cone in gear carrier.
5.
Apply multi-purpose grease to cavity at sealing lips of oil seal.
Install front oil seal.
Tool number A
: ST30611000 (J25742-1)
Tool number B
: ST30621000 (J25742-5)
Tool number C
: ST30613000 (J25742-3)
SPD679
Tool number
: ST30901000 (J26010-01)
SPD377
SPD581
Tool number
: KV38100500 (J25273)
SPD557
REAR FINAL DRIVE ASSEMBLY
RFD-35
[C200]
C
E
F
G
H
I
J
K
L
M
A
B
RFD
6.
Place drive pinion bearing spacer, drive pinion bearing adjusting
washer and drive pinion in gear carrier.
7.
Install ABS sensor unit and sensor rotor.
8.
Insert companion flange onto drive pinion by tapping the com-
panion flange with a soft hammer until fully seated.
9.
Hold companion flange using Tool and tighten the pinion nut.
The threaded portion of drive pinion and pinion nut should
be free from oil or grease.
10. Tighten the pinion nut by very small degrees until the specified
preload is achieved. When checking the preload, turn the drive
pinion in both directions several times to set the bearing rollers.
SPD222
ABS sensor unit bolt
: 18 - 24 N·m (1.8 - 2.4 kg-m,
13 - 17 ft-lb)
SPD708
Tool number
: KV38108300 (J44195)
Pinion nut
: 127 - 294 N·m (13 - 30 kg-m,
94 - 217 ft-lb)
APD032
Tool number
: ST3127S000 (J25765-A)
Pinion bearing preload
: 1.1 - 1.4 N·m (12 - 14 kg-cm,
10 - 12 in-lb)
SPD241
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