Nissan Frontier D22. Instruction — part 807
MT-34
[FS5W71C]
GEAR COMPONENTS
9.
Tighten counter gear lock nut.
●
Always use new lock nut.
10. Stake mainshaft lock nut and counter gear lock nut using a
punch.
11. Measure the end play of each gear.
12. Install snap ring and press on OD mainshaft bearing using Tool,
then install snap ring. Refer to
Counter gear lock nut
: 98 - 127 N·m (10.0 - 13.0 kg-m,
73 - 94 ft-lb)
WCIA0182E
OD mainshaft bear-
ing snap ring
groove allowable
clearance
: 0 - 0.14 mm (0 - 0.0055 in)
Tool number
: (J-26349-A), (J-25726-B)
SMT025
SERVICE DATA AND SPECIFICATIONS (SDS)
MT-35
[FS5W71C]
D
E
F
G
H
I
J
K
L
M
A
B
MT
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
General Specifications
ECS007HP
Gear End Play
ECS007HQ
Unit: mm (in)
Applied model
KA24DE
2WD
Transmission
FS5W71C
Number of speed
5
Shift pattern
Synchromesh type
Warner
Gear ratio
1st
3.321
2nd
1.902
3rd
1.308
4th
1.000
OD
0.838
Reverse
3.382
Mainshaft
(Number of teeth)
Drive
22
1st
33
2nd
27
3rd
26
OD
22
Reverse
36
Countershaft gear
(Number of teeth)
Drive
31
1st
14
2nd
20
3rd
28
OD
37
Reverse
15
Reverse idler gear (Number of teeth)
21
Oil capacity
(US pt, Imp pt)
2.0 (4-1/4, 3-1/2)
Remarks
Reverse synchronizer
Installed
Sub gear
Counter drive gear and reverse idler gear
MT-SDS-2
1st gear
0.31 - 0.41 (0.0122 - 0.0161)
2nd gear
0.11 - 0.21 (0.0044 - 0.0083)
3rd gear
0.11 - 0.21 (0.0044 - 0.0083)
Overdrive gear
0.24 - 0.41 (0.0095 - 0.0161)
MT-36
[FS5W71C]
SERVICE DATA AND SPECIFICATIONS (SDS)
Clearance Between Baulk Ring and Gear
ECS007HR
Unit: mm (in)
2ND & 3RD BAULK RING
Unit: mm (in)
Available Snap Rings
ECS007HS
MAIN DRIVE GEAR BALL BEARING SNAP RING
Unit: mm (in)
*Always check with the Parts Department for the latest parts information.
MAINSHAFT FRONT SNAP RING
Unit: mm (in)
*Always check with the Parts Department for the latest parts information.
COUNTER DRIVE GEAR SNAP RING
Unit: mm (in)
Standard
1st & 2nd
1.20 - 1.60 (0.0473 - 0.0629)
3rd & main drive
1.20 - 1.60 (0.0473 - 0.0629)
Overdrive
1.20 - 1.60 (0.0473 - 0.0629)
Reverse
1.10 - 1.55 (0.0433 - 0.0610)
Wear limit
1st & 2nd
0.80 (0.0315)
3rd & main drive
0.80 (0.0315)
Overdrive
0.80 (0.0315)
Reverse
0.70 (0.0276)
Dimension
Standard
Wear limit
A
0.7 - 0.9 (0.028 - 0.035)
0.2 (0.008)
B
0.6 - 1.1(0.024 - 0.043)
SMT733C
Main drive gear ball bearing snap ring groove allowable clearance
0 - 0.13 (0 - 0.0051)
Thickness
Part number*
1.87 (0.0736)
32204-78001
1.94 (0.0764)
32204-78002
2.01 (0.0791)
32204-78003
Mainshaft front snap ring groove allowable clearance
0 - 0.18 (0 - 0.0071)
Thickness
Part number*
2.4 (0.094)
32263-V5200
2.5 (0.098)
32263-V5201
Counter gear snap ring groove allowable clearance
0 - 0.13 (0 - 0.0051)
Thickness
Part number*
1.4 (0.055)
32215-E9000
SERVICE DATA AND SPECIFICATIONS (SDS)
MT-37
[FS5W71C]
D
E
F
G
H
I
J
K
L
M
A
B
MT
*Always check with the Parts Department for the latest parts information.
OD MAINSHAFT BEARING SNAP RING
Unit: mm (in)
*Always check with the Parts Department for the latest parts information.
Available Shims
ECS007HT
COUNTERSHAFT FRONT BEARING SHIM
Unit: mm (in)
*Always check with the Parts Department for the latest parts information.
1.5 (0.059)
32215-E9001
1.6 (0.063)
32215-E9002
OD mainshaft bearing snap ring groove allowable clearance
0 - 0.14 (0 - 0.0055)
Thickness
Part number*
1.1 (0.043)
32228-20100
1.2 (0.047)
32228-20101
1.3 (0.051)
32228-20102
1.4 (0.055)
32228-20103
Allowable clearance “A” from bearing surface to transmission case 0 - 0.16 (0 - 0.0063)
“A”
Thickness of shim
Part number*
4.52 - 4.71 (0.1780 - 0.1854)
Not necessary
4.42 - 4.51 (0.1741 - 0.1775)
0.1 (0.004)
32218-V5000
4.32 - 4.41 (0.1701 - 0.1736)
0.2 (0.008)
32218-V5001
4.22 - 4.31 (0.1662 - 0.1691)
0.3 (0.012)
32218-V5002
4.12 - 4.21 (0.1622 - 0.1657)
0.4 (0.016)
32218-V5003
4.02 - 4.11 (0.1583 - 0.1618)
0.5 (0.020)
32218-V5004
3.92 - 4.01 (0.1544 - 0.1578)
0.6 (0.024)
32218-V5005
SMT205D
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