Nissan Rogue. Instruction — part 183
REPAIRING HIGH STRENGTH STEEL
BRM-5
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• When cutting HSS panels, avoid gas (torch) cutting if possible.
Instead, use a saw to avoid weakening surrounding areas due
to heat. If gas (torch) cutting is unavoidable, allow a minimum
margin of 50 mm (1.97 in).
• When welding HSS panels, use spot welding whenever possi-
ble in order to minimize weakening surrounding areas due to
heat.
If spot welding is impossible, use MIG. welding. Do not use
gas (torch) for welding because it is inferior in welding
strength.
• The spot weld on HSS panels is harder than that of an ordi-
nary steel panel.
Therefore, when cutting spot welds on a HSS panel, use a low
speed high torque drill (1,000 to 1,200 rpm) to increase drill bit
durability and facilitate the operation.
2. Precautions in spot welding HSS
This work should be performed under standard working condi-
tions. Always note the following when spot welding HSS:
• The electrode tip diameter must be sized properly according to
the metal thickness.
PIIA0117E
JSKIA0082GB
PIIA0145E
PIIA0146E
BRM-6
< PRECAUTION >
REPAIRING HIGH STRENGTH STEEL
• The panel surfaces must fit flush to each other, leaving no
gaps.
• Follow the specifications for the proper welding pitch.
Unit: mm (in)
Handling of Ultra High Strength Steel Plate Parts
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PROHIBITION OF CUT AND CONNECTION
Never cut and Joint the stiffener front side member (front floor inside frame parts) because its material is high
strength steel plate (ultra high strength steel plate).
The front floor assembly must be replaced if this part is damaged.
PIIA0147E
Thickness (t)
Minimum pitch (l)
0.6 (0.024)
0.8 (0.031)
1.0 (0.039)
1.2 (0.047)
1.6 (0.063)
1.8 (0.071)
10 (0.39) or over
12 (0.47) or over
18 (0.71) or over
20 (0.79) or over
27 (1.06) or over
31 (1.22) or over
PIIA0148E
LOCATION OF PLASTIC PARTS
BRM-7
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LOCATION OF PLASTIC PARTS
Precautions for Plastics
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CAUTION:
• When repairing and painting a portion of the body adjacent to plastic parts, consider their characteristics (influence of heat
and solvent) and remove them if necessary or take suitable measures to protect them.
• Plastic parts should be repaired and painted using methods suiting the materials
,
characteristics.
Abbre-
viation
Material name
Heat resisting
temperature
°C (°F)
Resistance to gasoline and
solvents
Other cautions
PE
Polyethylene
60 (140)
Gasoline and most solvents are
harmless if applied for a very
short time (wipe out quickly).
Flammable
ABS
Acrylonitrile Butadiene Styrene
80 (176)
Avoid gasoline and solvents.
—
AES
Acrylonitrile Ethylene Styrene
80 (176)
↑
—
EPM/
EPDM
Ethylene Propylene (Diene) co-
polymer
80 (176)
Gasoline and most solvents are
harmless if applied for a very
short time (wipe out quickly).
Flammable
PS
Polystyrene
80 (176)
Avoid solvents.
Flammable
PVC
Poly Vinyl Chloride
80 (176)
Gasoline and most solvents are
harmless if applied for a very
short time (wipe out quickly).
Poisonous gas is emitted
when burned.
TPO
Thermoplastic Olefine
80 (176)
↑
Flammable
AAS
Acrylonitrile Acrylic Styrene
85 (185)
Avoid gasoline and solvents.
—
PMMA
Poly Methyl Methacrylate
85 (185)
↑
—
EVAC
Ethylene Vinyl Acetate
90 (194)
↑
—
PP
Polypropylene
90 (194)
Gasoline and most solvents are
harmless if applied for a very
short time (wipe out quickly).
Flammable, avoid bat-
tery acid.
PUR
Polyurethane
90 (194)
Avoid gasoline and solvents.
—
UP
Unsaturated Polyester
90 (194)
↑
Flammable
ASA
Acrylonitrile Styrene Acrylate
100 (212)
↑
Flammable
PPE
Poly Phenylene Ether
110 (230)
↑
—
TPU
Thermoplastic Urethane
110 (230)
↑
—
PBT+
PC
Poly Butylene Terephthalate +
Polycarbonate
120 (248)
↑
Flammable
PC
Polycarbonate
120 (248)
↑
—
POM
Poly Oxymethylene
120 (248)
↑
Avoid battery acid.
PA
Polyamide
140 (284)
↑
Avoid immersing in wa-
ter.
PBT
Poly Butylene Terephthalate
140 (284)
↑
—
PAR
Polyarylate
180 (356)
↑
—
PET
Polyethylene terephthalate
180 (356)
↑
—
PEI
Polyetherimide
200 (392)
↑
—
BRM-8
< PRECAUTION >
LOCATION OF PLASTIC PARTS
Location of Plastic Parts
INFOID:0000000011280070
Component
Material
Component
Material
1.
Roof side molding
PVC + Stainless
9.
Door outside molding
PVC + Stainless
2.
Windshield molding
PVC
10.
Door outside handle
PC + ABS
3.
Front combination lamp
Lens
PC
11.
Back door finisher
ABS
Housing
PP
12.
License plate lamp
Lens
PC
4.
Front grille
ABS
Housing
PC
5.
Front bumper fascia
PP + EPM
13.
Back up lamp
Lens
PMMA
6.
Front fog lamp
Lens
Glass
Housing
ASA
Housing
PBT + ASA +
Glass fiber
14.
High-mounted stop
lamp
Lens
PMMA
7.
Door mirror
Finisher
ABS
Housing
ABS
Housing
PP
15.
Back door
PP
Base
PBT + PET
16.
Rear combination lamp
Lens
PMMA
8.
Roof rack finisher
ABS
Housing
ASA
AWKIA2906ZZ
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