Nissan Rogue. Instruction — part 408
DLN-76
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
TRANSFER COVER
8. Install the transfer cover to the transfer case, and apply anti-cor-
rosive oil onto thread and seats on the mounting bolts. Then
tighten mounting bolts to the specified torque.
9. Using suitable tool drive the transfer cover oil seals.
CAUTION:
• When checking the total preload torque, measure it with-
out the oil seal, then install the oil seal.
• Do not reuse the oil seal.
• When installing, do not incline oil seal.
• Apply multi-purpose grease onto oil seal lips, and gear oil
onto the circumference of the oil seal.
10. Install gasket onto filler plug and install them to transfer cover.
CAUTION:
• Do not reuse gasket.
• Install filler plug after oil is filled.
Inspection
INFOID:0000000011278368
INSPECTION AFTER DISASSEMBLY
Check items below. If necessary, replace them with new ones.
Transfer cover
Check the bearing mounting surface for wear, cracks and damages.
(A)
: M10 bolt
(B)
: M8 bolt
AWDIA1140ZZ
(A)
: 10.3 +0.6/-0 mm (0.406 +0.024/-0 in)
(B)
: 0 +0.6/-0 mm (0 +0.024/-0 in)
JSDIA3993ZZ
RING GEAR SHAFT
DLN-77
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
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RING GEAR SHAFT
Exploded View
INFOID:0000000011278369
1.
Filler plug
2.
Gasket
3.
Drain plug
4.
Oil seal
5.
Transfer cover
6.
Oil seal
AWDIA1138ZZ
DLN-78
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
RING GEAR SHAFT
Disassembly
INFOID:0000000011278370
1. Remove transfer cover assembly. Refer to
.
2. Remove ring gear bearing outer race (transfer cover side) and ring gear bearing adjusting shim (transfer
cover side) from the transfer cover. Refer to
.
3. Remove ring gear shaft assembly from the transfer case.
4. Remove ring gear bearing outer race (transfer case side) and ring gear bearing adjusting shim (transfer
case side) from the transfer case. Refer to
5. Remove ring gear bearing inner race (transfer cover side) from
ring gear shaft using suitable tool (A) and suitable tool.
6. Remove ring gear bearing inner race (transfer case side) from
ring gear shaft with suitable tool (A) and Tool.
7. Remove the ring gear mounting bolts.
7.
O-ring
8.
Ring gear bearing adjusting shim
(transfer cover side)
9.
Ring gear bearing (transfer cover
side)
10. Ring gear shaft oil seal
11. Ring gear shaft
12. Ring gear bearing (transfer case
side)
13. Ring gear bearing adjusting shim
(transfer case side)
14. Ring gear
15. Baffle plate
16. Transfer case
17. Plug
18. O-ring
19. Oil seal
20. Dowel pin
21. Drive pinion
22. Drive pinion adjusting shim
23. O-ring
24. Pinion bearing assembly
25. Oil seal
26. Dust cover
27. Companion flange
28. Pinion lock nut
A. Oil seal lip
B. Comply with the assembly proce-
dure when tightening. Refer to
.
: N·m (kg-m, in-lb)
: N·m (kg-m, ft-lb)
: Always replace after every disassembly.
: Apply gear oil.
*
: Apply anti-corrosive oil.
: Apply multi-purpose grease.
: Select with proper thickness.
JPDIE0030ZZ
Tool number
: (KV381054S0) J-34286
JPDIE0031ZZ
RING GEAR SHAFT
DLN-79
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
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8. Lightly tap ring gear with a plastic hammer to remove ring gear
from the ring gear shaft.
9. Remove ring gear shaft oil seal from the ring gear shaft with the Tool (A).
10. Perform inspection after disassembly. Refer to
Assembly
INFOID:0000000011278371
1. Using suitable tool (A), install ring gear shaft oil seal (1) within
the dimension (L) shown as follows.
CAUTION:
• Do not reuse the oil seal.
• When installing, do not incline oil seal.
• Apply multi-purpose grease onto oil seal lips, and gear oil
onto the circumference of the oil seal.
2. Select ring gear bearing adjusting shim (transfer case side) and
ring gear bearing adjusting shim (transfer cover side). Refer to
.
3. Assemble the selected ring gear bearing adjusting shim (transfer case side) and ring gear bearing outer
race (transfer case side) to transfer case. Refer to
CAUTION:
• Do not reuse ring gear bearing.
• Apply gear oil to the ring gear bearing.
4. Assemble the selected ring gear bearing adjusting shim (transfer cover side) and ring gear bearing outer
race (transfer cover side) to transfer cover. Refer to
.
CAUTION:
• Do not reuse ring gear bearing.
• Apply gear oil to the ring gear bearing.
5. Install the ring gear to ring gear shaft, and tighten mounting bolts to the specified torque.
SDIA1807J
Tool number
: (KV381054S0) J-34286
JPDIE0032ZZ
(L)
: 2.0 +0.6/
−0 mm (0.079 +0.024/−0 in)
JSDIA2492ZZ
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