Nissan Titan A60. Instruction — part 291
TRANSFER ASSEMBLY
DLN-103
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
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UNIT DISASSEMBLY AND ASSEMBLY
TRANSFER ASSEMBLY
Disassembly and Assembly
INFOID:0000000006179508
COMPONENTS
1.
Baffle plate
2.
Breather tube
3.
Front case
4.
Snap ring
5.
Input oil seal
6.
Self-lock nut
7.
Companion flange
8.
Front oil seal
9.
4LO switch (gray with green paint)
10. ATP switch (black)
11. Rear case
12. Wait detection switch (gray)
13. Gasket
14. Filler plug
15. Drain plug
16. O-ring
17. Transfer control device
18. Harness bracket
19. Dust cover
20. Oil cover
21. Rear oil seal
22. Air breather hose clamp
23. Retainer bolt
24. Gasket
A: Apply Genuine Anaerobic
Liquid Gasket or equivalent.
B: Apply Genuine Silicone
RTV or equivalent.
P: Apply petroleum jelly
AWDIA0749GB
DLN-104
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
DISASSEMBLY
1. Remove the drain plug and filler plug.
1.
Input bearing
2.
Snap ring
3.
Internal gear
4.
Carrier bearing
5.
Sun gear
6.
Needle bearing
7.
Metal bushing
8.
Planetary carrier assembly
9.
L-H sleeve
10. Drive chain
11. Mainshaft
12. Sprocket
13. 2-4 sleeve
14. Clutch gear
15. Oil pump assembly
16. Retainer
17. Mainshaft rear bearing
18. Front bearing
19. Front drive shaft
20. Rear bearing
21. L-H shift fork
22. L-H shift rod
23. Retaining pin
24. 2-4 shift bracket
25. 2-4 shift fork
26. Fork guide collar
27. 2-4 shift fork spring
28. Retaining ring
29. Snap ring
30. Shift collar
31. Clevis pin
32. Drum cam
33. Control shift rod
34. Spacer
AWDIA0016GB
TRANSFER ASSEMBLY
DLN-105
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
C
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DLN
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2. Remove the transfer control device from the rear case.
3. Remove the O-ring from the transfer control device.
4. Remove the self-lock nut from the companion flange using suit-
able tool.
5. Put a matching mark on top of the front drive shaft in line with
the mark on the companion flange.
CAUTION:
Use paint to make the matching mark on the front drive
shaft. Do not damage the front drive shaft.
6. Remove the companion flange using suitable tool.
7. Remove the front oil seal from the front case using Tool.
CAUTION:
Do not damage front case or front drive shaft.
SDIA2212E
SDIA2841E
SDIA2779E
WDIA0133E
Tool number
: ST33290001 (J-34286)
SDIA2423E
DLN-106
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
8. Remove the 4LO switch [gray (with green paint)] and ATP switch
(black) from the front case.
9. Remove the wait detection switch (gray) from the rear case.
10. Remove the dust cover from the rear case using suitable tool.
CAUTION:
Do not damage rear case.
11. Remove the oil cover from the dust cover.
12. Remove the rear oil seal from the rear case using Tool.
CAUTION:
Do not damage rear case or mainshaft.
13. Remove the input oil seal from the front case using suitable tool.
CAUTION:
Do not damage front case, sun gear or input bearing.
PDIA0090E
PDIA0091E
Tool number
: ST33290001 (J-34286)
SDIA2424E
PDIA0094E
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