Nissan Titan A60. Instruction — part 486
EXHAUST SYSTEM
EX-5
< REMOVAL AND INSTALLATION >
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REMOVAL AND INSTALLATION
EXHAUST SYSTEM
Exploded View
INFOID:0000000006179332
Exhaust System
Removal and Installation
INFOID:0000000006179333
WARNING:
• Perform the operation with the exhaust system fully cooled. The system will be hot just after the
engine stops.
• Be careful not to cut your hand on the heat insulator edge.
CAUTION:
• Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat
resistance, corrosion resistance, and shape.
REMOVAL
Remove exhaust system components using power tool.
• Remove heated oxygen sensor using Tool as needed.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Always replace exhaust gaskets with new ones when reassembling.
AWBIA0667GB
1.
Tailpipe hanger bracket
2.
Tailpipe
3.
Gasket
4.
Main muffler
5.
Right front exhaust tube
6.
Ring gasket
7.
Heated oxygen sensor 2 (bank 2)
8.
Heated oxygen sensor 2 (bank 1)
9.
Left front exhaust tube
10. Center exhaust tube
11. Muffler hanger bracket front
12. Muffler hanger bracket rear
Front
Tool number
: KV10114400 (J-38365)
EX-6
< REMOVAL AND INSTALLATION >
EXHAUST SYSTEM
• Before installing a new heated oxygen sensor, clean and lube the exhaust tube threads using suit-
able tool.
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; replace with a new one.
• Do not over-tighten the heated oxygen sensor. Doing so may damage the heated oxygen sensor,
resulting in the MIL coming on.
• If any mounting insulator is badly deformed, repair or replace it. If deposits such as mud pile up on
the mounting insulators, clean and inspect them.
• Temporarily tighten the nuts on the exhaust manifold side and the bolts on the vehicle side. Check
each part for interference with other components, and then tighten the nuts and bolts to specifica-
tion.
INSPECTION AFTER INSTALLATION
• With the engine running, check exhaust tube joints for gas leakage and unusual noises.
• Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
Oxygen sensor thread cleaner
A: (J-43897-18)
Oxygen sensor thread cleaner
B: (J-43897-12)
EXL-1
DRIVER CONTROLS
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SECTION
EXL
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EXL
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CONTENTS
EXTERIOR LIGHTING SYSTEM
BASIC INSPECTION . . . . . . . . .
DIAGNOSIS AND REPAIR WORKFLOW . . ..
Work Flow . . . . . . . . . . . . . . . .....
SYSTEM DESCRIPTION . . . . . . . ..
HEADLAMP . . . . . . . . . . . . . . .
System Diagram . . . . . . . . . . . . . ....
System Description . . . . . . . . . . . . ...
Component Parts Location . . . . . . . . . ....
Component Description . . . . . . . . . . .....
AUTO LIGHT SYSTEM . . . . . . . . . ...
System Diagram . . . . . . . . . . . . . ....
System Description . . . . . . . . . . . . ...
Component Parts Location . . . . . . . . . ..
Component Description . . . . . . . . . . ...
DAYTIME RUNNING LIGHT SYSTEM . . . ..
System Diagram . . . . . . . . . . . . . ..
System Description . . . . . . . . . . . . .
Component Parts Location . . . . . . . . . ..
Component Description . . . . . . . . . . ...
FRONT FOG LAMP . . . . . . . . . . .
System Diagram . . . . . . . . . . . . . ..
System Description . . . . . . . . . . . . .
Component Parts Location . . . . . . . . . ..
Component Description . . . . . . . . . . ...
TURN SIGNAL AND HAZARD WARNING
LAMPS . . . . . . . . . . . . . . . ...
System Diagram . . . . . . . . . . . . . ..
System Description . . . . . . . . . . . . .
Component Parts Location . . . . . . . . . ..
Component Description . . . . . . . . . . ...
PARKING, LICENSE PLATE AND TAIL
LAMPS . . . . . . . . . . . . . . . ...
System Diagram . . . . . . . . . . . . . ..
System Description . . . . . . . . . . . . .
Component Parts Location . . . . . . . . . ..
Component Description . . . . . . . . . . ...
COMBINATION SWITCH READING SYSTEM
...
System Diagram . . . . . . . . . . . . . ..
System Description . . . . . . . . . . . . ..
Component Parts Location . . . . . . . . . ..
TRAILER TOW . . . . . . . . . . . . ..
System Diagram . . . . . . . . . . . . . ..
System Description . . . . . . . . . . . . ..
Component Parts Location . . . . . . . . . ..
Component Description . . . . . . . . . . ...
DIAGNOSIS SYSTEM (BCM) . . . . . . ...
COMMON ITEM . . . . . . . . . . . . . . .
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . . .
HEADLAMP . . . . . . . . . . . . . . . ...
HEADLAMP : CONSULT-III Function (BCM -
HEAD LAMP) . . . . . . . . . . . . . . ...
FLASHER . . . . . . . . . . . . . . . . ...
FLASHER : CONSULT-III Function (BCM -
FLASHER) . . . . . . . . . . . . . . . ...
COMB SW . . . . . . . . . . . . . . . . ..
COMB SW : CONSULT-III Function (BCM -
COMB SW) . . . . . . . . . . . . . . . ..
BATTERY SAVER . . . . . . . . . . . . . .
BATTERY SAVER : CONSULT-III Function (BCM
- BATTERY SAVER) . . . . . . . . . . . ...
DIAGNOSIS SYSTEM (IPDM E/R) . . . . ...
Diagnosis Description . . . . . . . . . . . ..
CONSULT - III Function (IPDM E/R) . . . . . ...
EXL-2
POWER SUPPLY AND GROUND CIRCUIT . .
BCM (BODY CONTROL MODULE) . . . . . . .
BCM (BODY CONTROL MODULE) : Diagnosis
Procedure . . . . . . . . . . . . . . . ...
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) . . . . . . . .
HEADLAMP (HI) CIRCUIT . . . . . . . .
Description . . . . . . . . . . . . . . . ..
Component Function Check . . . . . . . . ...
Diagnosis Procedure - Without Daytime Light Sys-
tem . . . . . . . . . . . . . . . . . . ..
Diagnosis Procedure - With Daytime Light System
...
Component Inspection . . . . . . . . . . ....
HEADLAMP (LO) CIRCUIT . . . . . . . ...
Description . . . . . . . . . . . . . . . ..
Component Function Check . . . . . . . . ...
Diagnosis Procedure - Without Daytime Light Sys-
tem . . . . . . . . . . . . . . . . . . ..
Diagnosis Procedure - With Daytime Light System
...
FRONT FOG LAMP CIRCUIT . . . . . . ...
Description . . . . . . . . . . . . . . . ..
Component Function Check . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
PARKING LAMP CIRCUIT . . . . . . . .
Description . . . . . . . . . . . . . . . ..
Component Function Check . . . . . . . . ...
Diagnosis Procedure - Without Daytime Light Sys-
tem . . . . . . . . . . . . . . . . . . ..
Diagnosis Procedure - With Daytime Light System
...
TURN SIGNAL LAMP CIRCUIT . . . . . .
Description . . . . . . . . . . . . . . . ..
Component Function Check . . . . . . . . ...
Diagnosis Procedure - Without Daytime Light Sys-
tem . . . . . . . . . . . . . . . . . . ..
Diagnosis Procedure - With Daytime Light System
...
OPTICAL SENSOR . . . . . . . . . . ...
Description . . . . . . . . . . . . . . . ..
Component Function Check . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
ECU DIAGNOSIS INFORMATION . . . ..
BCM (BODY CONTROL MODULE) . . . . ..
Reference Value . . . . . . . . . . . . . .
Terminal Layout . . . . . . . . . . . . . ..
Physical Values . . . . . . . . . . . . . ...
Fail Safe . . . . . . . . . . . . . . . . .
DTC Inspection Priority Chart . . . . . . . ...
DTC Index . . . . . . . . . . . . . . . ..
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) . . . . .
Reference Value . . . . . . . . . . . . . .
Terminal Layout . . . . . . . . . . . . . ..
Physical Values . . . . . . . . . . . . . ...
Fail Safe . . . . . . . . . . . . . . . . .
DTC Index . . . . . . . . . . . . . . . ..
WIRING DIAGRAM . . . . . . . . .
HEADLAMP . . . . . . . . . . . . . ...
Wiring Diagram . . . . . . . . . . . . . ...
AUTO LIGHT SYSTEM . . . . . . . . . .
Wiring Diagram . . . . . . . . . . . . . ...
DAYTIME LIGHT SYSTEM . . . . . . . ...
Wiring Diagram . . . . . . . . . . . . . ...
FRONT FOG LAMP SYSTEM . . . . . . ...
Wiring Diagram . . . . . . . . . . . . . ...
TURN SIGNAL AND HAZARD WARNING
LAMP SYSTEM . . . . . . . . . . . .
Wiring Diagram . . . . . . . . . . . . . .
PARKING, LICENSE PLATE AND TAIL
LAMPS SYSTEM . . . . . . . . . . . ..
Wiring Diagram . . . . . . . . . . . . . .
STOP LAMP . . . . . . . . . . . . . .
Wiring Diagram . . . . . . . . . . . . . .
BACK-UP LAMP . . . . . . . . . . . ..
Wiring Diagram . . . . . . . . . . . . . .
TRAILER TOW . . . . . . . . . . . . .
Wiring Diagram . . . . . . . . . . . . . .
SYMPTOM DIAGNOSIS . . . . . . ...
EXTERIOR LIGHTING SYSTEM SYMPTOMS ..
Symptom Table . . . . . . . . . . . . . .
NORMAL OPERATING CONDITION . . . ...
Description . . . . . . . . . . . . . . .
BOTH SIDE HEADLAMPS DO NOT SWITCH
TO HIGH BEAM . . . . . . . . . . . .
Description . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
BOTH SIDE HEADLAMPS (LO) ARE NOT
TURNED ON . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . .
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