Nissan Xterra. Instruction — part 169
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< REMOVAL AND INSTALLATION >
OPERATING CYLINDER
OPERATING CYLINDER
Exploded View
INFOID:0000000009483542
Removal and Installation
INFOID:0000000009483543
CAUTION:
Do not spill brake fluid on painted surfaces. If it spills, wipe up immediately and wash the affected area
with water.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Remove the clutch hose and copper sealing washer from the operating cylinder.
CAUTION:
Do not reuse copper sealing washer.
2. Remove the operating cylinder bolts, and remove the operating cylinder from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten the clutch hose fitting to the specified torque. Refer to
CAUTION:
• Make sure the clutch hose is not bent or twisted.
• Do not reuse copper sealing washer.
• After installation, bleed the clutch hydraulic system. Refer to
.
1.
Cylinder body
2.
Copper sealing washer
3.
Clutch tube
4.
Air bleeder
ALDIA0223GB
CLUTCH PIPING
CL-11
< REMOVAL AND INSTALLATION >
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CLUTCH PIPING
Exploded View
INFOID:0000000009483544
Removal and Installation
INFOID:0000000009483545
Carefully observe the following during clutch tube removal and installation.
CAUTION:
Do not spill brake fluid onto painted surfaces. If it spills, wipe up immediately and wash the affected
area with water.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
• When installing the clutch hose to the bracket, align the clutch
hose metal fittings with the bracket positioning emboss, then install
the lock plate to secure.
CAUTION:
• Do not damage the clutch hose.
• Make sure the clutch hose is not bent or twisted.
• Tighten the clutch tube and hose fittings to the specified torque.
CAUTION:
• Do not reuse the copper sealing washer.
• Do not damage the clutch tube fittings or clutch tube.
• After installation, bleed the air from the clutch hydraulic system.
.
1.
Clutch tube
2.
Clutch orifice
3.
Lock plate
4.
Clutch hose
5.
Operating Cylinder
6.
Master cylinder
7.
Clutch pedal
AWDIA0935GB
PCIB0681E
CL-12
< UNIT REMOVAL AND INSTALLATION >
CLUTCH RELEASE MECHANISM
UNIT REMOVAL AND INSTALLATION
CLUTCH RELEASE MECHANISM
Exploded View
INFOID:0000000009483546
Removal and Installation
INFOID:0000000009483547
REMOVAL
1. Remove the instruction transmission from the vehicle. Refer to
TM-21, "Removal and Installation from Vehi-
2. Remove the release bearing sleeve assembly, holder spring, and withdrawal lever from inside the clutch
housing.
3. Remove the dust cover.
4. Remove the snap spring from the withdrawal lever.
5. Remove the release bearing from release bearing sleeve using
suitable tool.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
1.
Holder spring
2.
Release bearing sleeve
3.
Release bearing
4.
Withdrawal lever
5.
Dust cover
6.
Snap spring
LCIA0373E
CLA0013D
CLUTCH RELEASE MECHANISM
CL-13
< UNIT REMOVAL AND INSTALLATION >
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• Install the release bearing to release bearing sleeve using suitable
tool, as shown.
• Clean old grease and abrasive materials off the grease application areas.
• Apply grease to the specified points as shown.
• Apply approximately 1 mm (0.04 in) thick coat of clutch sleeve grease to withdrawal lever and holder spring
frictional surfaces.
• Apply a coat of clutch sleeve grease to ball pin contact surface of the withdrawal lever and inner slots of the
release bearing. The grease surface should be level with the surrounding area.
• Apply a thin coat of clutch sleeve grease to the release bearing frictional surface. After grease application,
Install release bearing. Wipe off excess grease forced out during bearing installation.
CAUTION:
• Before installing the instruction transmission to the vehicle, check that each sliding surface slides
smoothly by operating withdrawal lever.
• Be careful not to bring any grease into contact with the clutch disc facing, pressure plate surface, or
flywheel surface.
• When assembling, make sure that both ends of the snap
spring touch the end face of the withdrawal lever.
• Be careful with the orientation of the installation.
Inspection
INFOID:0000000009483548
INSPECTION AFTER REMOVAL
WCL025
SCIA1362E
SCIA6903E
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