Nissan Xterra. Instruction — part 630
CASE COMPONENTS
TM-33
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
16. Remove counter front bearing from transmission case.
17. Remove oil gutter from transmission case.
18. Remove filler plug and gasket from transmission case.
CAUTION:
Do not reuse gasket.
Assembly
INFOID:0000000009485377
CASE COMPONENTS
1. Install main drive gear assembly, mainshaft assembly, counter gear assembly and reverse idler shaft
assembly. Refer to "Gear Components" in assembly.
2. Install fork rods and shift forks. Refer to "Shift Control Components" in assembly.
3. Install oil gutter to transmission case.
PCIB0436E
PCIB1228E
PCIB1229E
PCIB1228E
TM-34
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
CASE COMPONENTS
4. Install counter front bearing to transmission case.
CAUTION:
Apply multi-purpose grease to counter front bearing.
5. Apply recommended sealant to mating surface of transmission
case as shown.
• Use Genuine Silicone RTV or the equivalent. Refer to
21, "Recommended Chemical Products and Sealants"
.
CAUTION:
Remove old sealant adhering to the mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
both mating surfaces.
6. Install transmission case to adapter plate assembly.
7. Install snap ring to main drive gear bearing using suitable tool.
CAUTION:
Do not reuse snap ring.
8. Tighten baffle plate nut to the specified torque. Refer to "Case
Components" in assembly.
PCIB0436E
PCIB1270E
PCIB1227E
SCIA1532E
SCIA1443E
CASE COMPONENTS
TM-35
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
9. Tighten baffle plate bolt to the specified torque. Refer to "Case
Components" in assembly.
10. Install front cover oil seal to front cover using Tool.
CAUTION:
• Do not reuse front cover oil seal.
• Apply multi-purpose grease onto oil seal lip.
• When installing, do not incline front cover oil seal.
11. Install front cover according to the following.
a. Install front cover gasket and front cover to transmission case.
CAUTION:
Do not reuse front cover gasket.
b. Temporarily tighten 2 bolts in the positions shown.
c. Temporarily tighten remaining 9 bolts.
PCIB1271E
Tool number
: KV38102100 (J-25803-01)
Dimension (A)
: 8.55 - 9.55 (0.336 - 0.376 in)
PCIB1272E
PCIB1273E
TM-36
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
CASE COMPONENTS
d. Tighten bolts to the specified torque in order as shown. Refer to
CAUTION:
Do not reuse bolts (A) shown.
12. Install washer to withdrawal lever ball pin, and then install it to
front cover. Tighten withdrawal lever ball pin to the specified
13. Install counter end bearing to OD gear case using suitable tool
[32 mm (1.26 in) dia.].
CAUTION:
• Do not reuse counter end bearing.
• Apply gear oil to counter end bearing.
• Install counter end bearing with maker stamp at upper
side.
PCIB1274E
PCIB1224E
Dimension (A) : 0.5 - 1.5 (0.020 - 0.059 in)
PCIB1275E
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