Nissan Frontier. Instruction — part 1219
CASE COMPONENTS
TM-87
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
Assembly
INFOID:0000000009480452
CASE COMPONENTS
1. Install main drive gear assembly, mainshaft assembly, counter gear assembly and reverse idler shaft
assembly. Refer to
2. Install fork rods and shift forks. Refer to
3. Install oil gutter to transmission case.
4. Install counter front bearing to transmission case.
CAUTION:
Apply multi-purpose grease to counter front bearing.
5. Apply recommended sealant to mating surface of transmission
case as shown.
• Use Genuine Silicone RTV or the equivalent. Refer to
21, "Recommended Chemical Products and Sealants"
.
CAUTION:
Remove old sealant adhering to the mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
both mating surfaces.
6. Install transmission case to adapter plate assembly.
PCIB1228E
PCIB0436E
PCIB1270E
PCIB1227E
TM-88
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
CASE COMPONENTS
7. Install snap ring to main drive gear bearing using suitable tool.
CAUTION:
Do not reuse snap ring.
8. Tighten baffle plate nut to the specified torque. Refer to
9. Tighten baffle plate bolt to the specified torque. Refer to
10. Install front cover oil seal to front cover using Tool.
CAUTION:
• Do not reuse front cover oil seal.
• Apply multi-purpose grease onto oil seal lip.
• When installing, do not incline front cover oil seal.
SCIA1532E
SCIA1443E
PCIB1271E
Tool number
: KV38102100 (J-25803-01)
Dimension (A)
: 8.55 - 9.55 mm (0.336 - 0.376 in)
PCIB1272E
CASE COMPONENTS
TM-89
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
11. Install front cover according to the following.
a. Install front cover gasket and front cover to transmission case.
CAUTION:
Do not reuse front cover gasket.
b. Temporarily tighten 2 bolts in the positions shown.
c. Temporarily tighten remaining 9 bolts.
d. Tighten bolts to the specified torque in order as shown. Refer to
CAUTION:
Do not reuse bolts indicated as (A) in the figure.
12. Install washer to withdrawal lever ball pin, and then install it to
front cover. Tighten withdrawal lever ball pin to the specified
.
PCIB1273E
PCIB1274E
PCIB1224E
TM-90
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
CASE COMPONENTS
13. Install counter end bearing to rear extension (or OD gear case)
using suitable tool [32 mm (1.26 in) dia.].
CAUTION:
• Do not reuse counter end bearing.
• Apply gear oil to counter end bearing.
• Install counter end bearing with maker stamp at upper
side.
14. Install rear extension oil gutter according to the following. (For 2WD models)
a. Install cap to rear extension oil gutter.
b. Install rear extension oil gutter to rear extension, and then
tighten bolt to specified torque. Refer to
.
15. Install rear oil seal (1) to rear extension (or OD gear case) using
Tool (A).
CAUTION:
• Do not reuse rear oil seal.
• When installing, do not incline rear oil seal.
(B): Seal lip
Dimension (A) : 0.5 - 1.5 mm (0.020 - 0.059 in)
PCIB1275E
PCIB1221E
Tool number
: ST33200000 (J-26082)
Dimension (H1)
2WD models
: 1.2 - 2.2 mm (0.047 - 0.087 in)
4WD models
: -0.5 - 0.5 mm (-0.020 - 0.020 in)
SCIA7341E
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