Nissan Frontier. Instruction — part 1200
PREPARATION
TM-11
< PREPARATION >
[FS5R30A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
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Commercial Service Tool
INFOID:0000000009480409
—
(J-34342)
Drift
• Installing OD main gear
• Installing reverse gear bushing
a: 44.5 mm (1.752 in) dia.
b: 40.5 mm (1.594 in) dia.
—
(J-26349-A)
Bearing Remover and Installer Set
Removing and installing mainshaft rear bear-
ing (Use with J-25726-B)
—
(J-25726-B)
Puller
Removing and installing mainshaft rear bear-
ing (Use with J-26349-A)
—
(J-46534)
Trim Tool Set
Removing trim components
Tool number
(TechMate No.)
Tool name
Description
NT065
WMT065
ZZA0010D
AWJIA0483ZZ
Tool name
Description
Puller
• Removing counter gear rear end bearing
• Removing reverse synchronizer hub
• Removing reverse cone
• Removing reverse gear bushing
• Removing reverse counter gear
Power tool
Loosening nuts, screws and bolts
NT077
PIIB1407E
TM-12
< SYMPTOM DIAGNOSIS >
[FS5R30A]
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
INFOID:0000000009480410
Use the chart below to help you find the cause of the problem. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
Reference page
SUSPECTED PARTS
(Possible cause)
OI
L (L
ev
el
lo
w)
OIL (W
rong)
OI
L (L
ev
el
to
o h
ig
h)
GASKET
(Damaged)
OIL SEAL (W
orn or
damaged)
O
-RING
(W
orn
or
da
ma
ge
d)
CHECK PLUG RETURN SPRING
AND CHECK BALL
(W
orn or damaged)
SHIF
T FORK (W
orn)
G
EAR (W
o
rn o
r da
ma
ge
d)
BEARI
N
G (W
orn or
damaged)
BAUL
K
RING
(W
orn
o
r da
ma
ge
d)
INSER
T SP
RING
(Dam
ag
ed
)
Symptom
Noise
1
2
3
3
Oil leakage
3
1
2
2
2
Hard to shift or will not shift
1
1
2
2
Jumps out of gear
1
2
2
DESCRIPTION
TM-13
< SYMPTOM DIAGNOSIS >
[FS5R30A]
C
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TM
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DESCRIPTION
Description
INFOID:0000000009480411
CROSS-SECTIONAL VIEW
PCIB1296E
1.
Release bearing sleeve
2.
Front cover
3.
Main drive gear
4.
3rd and 4th shift fork
5.
Transmission case
6.
3rd and 4th coupling sleeve
7.
Striking interlock
8.
3rd main gear
9.
2nd main gear
10. 1st main gear
11. OD main gear
12. Striking rod
13. Reverse shift fork
14. Shift selector
15. Mainshaft
16. Mainshaft rear bearing
17. Counter gear rear end bearing
18. Reverse main gear
19. Rear extension
20. OD counter gear
21. Adapter plate
22. Mainshaft front bearing
23. Drain plug
24. 1st and 2nd coupling sleeve
25. Counter gear
26. Sub-gear bracket
27. Counter gear front bearing
28. Main drive gear bearing
29. Main drive gear
TM-14
< PERIODIC MAINTENANCE >
[FS5R30A]
M/T OIL
PERIODIC MAINTENANCE
M/T OIL
Changing
INFOID:0000000009480412
DRAINING
1. Start the engine and let it run to warm up the transmission.
2. Stop the engine. Remove the transmission drain plug and drain the oil.
3. Set a gasket on the drain plug and install it to the transmission. Tighten the drain plug to the specified
.
CAUTION:
Do no reuse gasket.
FILLING
1. Remove the filler plug. Fill with new oil until oil level reaches the
specified limit near the filler plug hole.
2. After refilling the oil, check oil level. Set a gasket to the filler
plug, then install it to the transmission. Tighten the filler plug to the specified torque. Refer to
CAUTION:
Do not reuse gasket.
Checking
INFOID:0000000009480413
OIL LEAKAGE AND OIL LEVEL
1. Make sure that oil is not leaking from the transmission or around it.
2. Check oil level from the filler plug hole as shown.
CAUTION:
Do not start engine while checking oil level.
3. Set a gasket on the filler plug and install it to the transmission.
Tighten the filler plug to the specified torque. Refer to
CAUTION:
Do not reuse gasket.
Oil grade and Viscosity:
Refer to
MA-16, "FOR USA AND CANADA : Flu-
Oil capacity:
Refer to
MA-16, "FOR USA AND CANADA : Flu-
PCIB0268E
PCIB0268E
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