Nissan Frontier. Instruction — part 296
DLN-86
< PRECAUTION >
[TRANSFER: TX15B]
PRECAUTIONS
• When connecting or disconnecting pin connectors into or
from transfer control unit, take care not to damage pin termi-
nals (bend or break).
When connecting pin connectors make sure that there are not
any bends or breaks on transfer control unit pin terminals.
• Before replacing transfer control unit, perform transfer con-
trol unit input/output signal inspection and make sure transfer
control unit functions properly. Refer to
.
Service Notice
INFOID:0000000009479707
• After overhaul refill the transfer with new transfer fluid.
• Check the fluid level or replace the fluid only with the vehicle parked on level ground.
• During removal or installation, keep inside of transfer clear of dust or dirt.
• Disassembly should be done in a clean work area.
• Before proceeding with disassembly, thoroughly clean the transfer. It is important to prevent the internal
parts from becoming contaminated by dirt or other foreign matter.
• Check for the correct installation status prior to removal or disassembly. If matchmarks are required, be cer-
tain they do not interfere with the function of the parts when applied.
• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
• Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.
• Gaskets, seals and O-rings should replaced any time the transfer is disassembled.
• In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If tight-
ening sequence is specified, use it.
• Observe the specified torque when assembling.
• Clean and flush the parts sufficiently and blow-dry them.
• Be careful not to damage sliding surfaces and mating surfaces.
• Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transfer.
SEF291H
MEF040DB
PREPARATION
DLN-87
< PREPARATION >
[TRANSFER: TX15B]
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PREPARATION
PREPARATION
Special Service Tool
INFOID:0000000009479708
The actual shape of the tools may differ from those illustrated here.
Tool number
(TechMate No.)
Tool name
Description
ST33290001
(J-34286)
Puller
• Removing front oil seal
• Removing rear oil seal
• Removing metal bushing
KV38100500
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Drift
• Installing front oil seal
• Installing rear oil seal
• Installing rear bearing
• Installing front bearing
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia.
KV40105310
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Drift
• Installing dust cover
a: 89 mm (3.50 in) dia.
b: 80.7 mm (3.17 in) dia.
KV38100200
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Drift
• Removing sun gear assembly and planetary
carrier assembly
• Removing input bearing
• Installing sun gear assembly and planetary
carrier assembly
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.
ST30720000
(J-25405)
Drift
• Installing input bearing
• Installing input oil seal
• Installing carrier bearing
a: 77 mm (3.03 in) dia.
b: 55 mm (2.17 in) dia.
KV32102700
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Drift
• Installing mainshaft rear bearing
a: 48 mm (1.89 in) dia.
b: 41 mm (1.61 in) dia.
ZZA0601D
ZZA0811D
ZZA1003D
ZZA1143D
ZZA0811D
ZZA0534D
DLN-88
< PREPARATION >
[TRANSFER: TX15B]
PREPARATION
KV40104830
(
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Drift
• Installing input oil seal
a: 70 mm (2.76 in) dia.
b: 63.5 mm (2.50 in) dia.
ST35300000
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Drift
• Removing carrier bearing
• Installing metal bushing
• Removing front bearing
a: 59 mm (2.32 in) dia.
b: 45 mm (1.77 in) dia.
ST30021000
(J-22912-01)
Puller
• Removing carrier bearing
• Removing front bearing
• Removing rear bearing
ST33710000
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Drift
• Removing needle bearing
• Removing metal bushing
• Removing rear bearing
a: 89 mm (3.5 in)
b: 30 mm (1.18 in) dia.
c: 24 mm (0.94 in) dia.
ST35325000
(
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Drift bar
• Removing metal bushing
a: 215 mm (8.46 in)
b: 25 mm (0.98 in) dia.
c: M12
× 1.5P
ST33220000
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Drift
• Installing needle bearing
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.
Tool number
(TechMate No.)
Tool name
Description
ZZA1003D
NT073
ZZA0537D
ZZA1057D
NT663
ZZA1046D
PREPARATION
DLN-89
< PREPARATION >
[TRANSFER: TX15B]
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Commercial Service Tool
INFOID:0000000009479709
ST27863000
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Drift
• Installing carrier bearing
a: 75 mm (2.95 in) dia.
b: 62 mm (2.44 in) dia.
ST30901000
(J-26010-01)
Drift
• Installing rear bearing
• Installing front bearing
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.38 in) dia.
Tool number
(TechMate No.)
Tool name
Description
ZZA1003D
ZZA0978D
Tool name
Description
Puller
• Removing companion flange
• Removing mainshaft rear bearing
Puller
• Removing mainshaft rear bearing
Pin punch
• Removing retaining pin
a: 6 mm (0.24 in) dia.
Power tool
• Loosening nuts, screws and bolts
NT077
ZZB0823D
NT410
PIIB1407E
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