Nissan Frontier. Instruction — part 1222
SHIFT CONTROL COMPONENTS
TM-99
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
a. Install 5th-6th fork bracket and 5th-6th fork rod to adapter plate.
b. Install retaining pin onto 5th-6th fork bracket using suitable tool.
CAUTION:
Do not reuse retaining pin.
6. Install check balls to adapter plate.
CAUTION:
Apply gear oil to check balls.
7. Install reverse fork rod according to the following.
a. Install reverse shift fork to reverse coupling sleeve.
b. Install reverse fork rod to reverse shift fork.
c. Install retaining pin onto reverse shift fork using suitable tool.
CAUTION:
Do not reuse retaining pin.
8. Install interlock pin and interlock plunger to adapter plate.
CAUTION:
Apply gear oil to interlock pin and interlock plunger.
9. Install 1st-2nd fork rod according to the following.
PCIB0239E
PCIB0148E
SCIA1447E
PCIB0147E
TM-100
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
SHIFT CONTROL COMPONENTS
a. Install 1st-2nd shift fork to 1st-2nd coupling sleeve.
b. Install 1st-2nd fork rod to 1st-2nd shift fork.
c.
Install retaining pin onto 1st-2nd shift fork using suitable tool.
CAUTION:
Do not reuse retaining pin.
10. Install interlock pin and check balls to adapter plate.
CAUTION:
Apply gear oil to interlock pin and check balls.
11. Install 3rd-4th fork rod (reversal side) according to the following.
a. Install 3rd-4th shift fork to 3rd-4th coupling sleeve.
b. Install 3rd-4th fork rod (reversal side) to 3rd-4th shift fork.
c.
Install retaining pin onto 3rd-4th shift fork using suitable tool.
CAUTION:
Do not reuse retaining pin.
12. Install 3rd-4th fork rod according to the following.
a. Install 3rd-4th fork rod to adapter plate.
b. Install 3rd-4th fork rod bracket to 3rd-4th fork rod.
c.
Install retaining pin onto 3rd-4th fork rod bracket using suitable
tool.
CAUTION:
Do not reuse retaining pin.
13. Install 3rd-4th control lever according to the following.
PCIB0602E
PCIB0146E
PCIB0601E
PCIB0145E
SHIFT CONTROL COMPONENTS
TM-101
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
C
E
F
G
H
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J
K
L
M
A
B
TM
N
O
P
a. Install shifter cap to 3rd-4th control lever.
b. Install 3rd-4th control lever to adapter plate, and then tighten
bolts to the specified torque. Refer to
"Shift
Control Components".
CAUTION:
Be careful with the orientation 3rd-4th control lever.
14. Install check ball plug according to the following.
a. Install check balls, check ball springs to adapter plate.
CAUTION:
Apply gear oil to check ball.
b. Apply recommended sealant to threads of check ball plugs, and
tighten check ball plugs to the specified torque. Refer to
• Use Genuine Silicone RTV or the equivalent. Refer to
21, "Recommended Chemical Products and Sealants"
.
15. Install baffle plate to adapter plate, and then tighten bolt to the
specified torque. Refer to
PCIB1232E
PCIB1231E
PCIB1325E
TM-102
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
GEAR COMPONENTS
GEAR COMPONENTS
Disassembly
INFOID:0000000009480456
GEAR COMPONENTS
1. Remove rear extension (or OD gear case) and transmission case. Refer to
2. Remove shift forks and fork rods. Refer to
3. Before disassembling, measure the end play for each position. If the end play is outside the standards,
disassemble and inspect.
• Main drive gear
• Mainshaft (Rear side)
• Counter gear
4. Remove reverse idler gear according to the following.
a. Remove reverse idler shaft assembly from adapter plate.
b. Remove reverse idler thrust washer, reverse idler gear and
reverse idler needle bearing from reverse idler shaft.
End play
PCIB0484E
End play
PCIB0225E
End play
PCIB0226E
PCIB1326E
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