Nissan Frontier. Instruction — part 302
DLN-110
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
37. Remove the input bearing from the front case, using Tool.
38. Remove the baffle plate from the front case.
39. Remove the breather tube from the front case.
INSPECTION AFTER DISASSEMBLY
Case
Check the contact surfaces of the shift rod and bearing for wear and
damage. If any is found, replace with a new one.
Sleeve
Check the items below. If necessary, replace them with new ones.
• Damage and excessive wear of the contact surfaces of the
sprocket, mainshaft and sleeve.
• Sleeve must move smoothly.
Gear, Shaft and Drive Chain
Tool number
: KV38100200 ( — )
PDIA0104E
PDIA0105E
PDIA0145E
PDIA0136E
TRANSFER ASSEMBLY
DLN-111
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
C
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DLN
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Check the items below. If necessary, replace them with new ones.
• Damage, peeling, uneven wear and bending of the shaft.
• Excessive wear, damage and peeling of the gear.
Bearing
Check the bearing for damage and rough rotation. If necessary,
replace it with a new one.
ASSEMBLY
1. Install the breather tube.
CAUTION:
Install breather tube in the direction shown.
2. Install the baffle plate to the front case. Tighten the bolt to the
specified torque. Refer to
DLN-104, "Disassembly and Assem-
CAUTION:
Install baffle plate by pushing it in the direction shown
while tightening the bolt.
SDIA2790E
MTF0041D
PDIA0107E
SDIA2479E
DLN-112
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
3. Install the input bearing to the front case, using Tool.
4. Install the new snap ring to the front case.
CAUTION:
Do not reuse snap ring.
5. Install the internal gear with the groove facing up into the front
case.
6. Install the snap ring to the front case.
CAUTION:
Do not reuse snap ring.
7. Install the planetary carrier assembly and sun gear assembly to
the front case, using Tool.
Tool number
: ST30720000 (J-25405)
PDIA0108E
PDIA0103E
PDIA0102E
PDIA0101E
Tool number
: KV38100200 ( — )
SDIA2791E
TRANSFER ASSEMBLY
DLN-113
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
C
E
F
G
H
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L
M
A
B
DLN
N
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P
8. Install the snap ring to the sun gear.
CAUTION:
• Do not reuse snap ring.
• Do not damage sun gear.
9. Set the L-H sleeve together with the L-H shift fork assembly onto
the planetary carrier assembly.
10. Install the control shift rod assembly to the front case.
CAUTION:
Set pin of L-H shift fork assembly into the groove of drum
cam.
11. Turn the control shift rod assembly fully counterclockwise.
12. Install the L-H shift rod assembly through the L-H shift fork
assembly opening to the front case.
CAUTION:
Set pin of L-H shift rod assembly into the groove of drum
cam.
13. Install the mainshaft to the sun gear assembly.
14. Install the drive chain to the front drive shaft and sprocket.
CAUTION:
Install with the Identification mark of drive chain on the side
of the rear bearing of front drive shaft.
PDIA0099E
SDIA2438E
WDIA0215E
WDIA0216E
PDIA0110E
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