Nissan Frontier. Instruction — part 737
CAMSHAFT VALVE CLEARANCE
EM-137
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• Thickness of new valve lifter can be identified by stamp marks
on the reverse side (inside the cylinder).
Intake
Available thickness of valve lifter: 27 sizes with range 7.88 to 8.40 mm (0.3102 to 0.3307 in) in steps of
0.02 mm (0.0008 in) (when manufactured at factory). Refer to
.
Exhaust
Available thickness of valve lifter: 25 sizes with range 7.88 to 8.36 mm (0.3102 to 0.3291 in) in steps of
0.02 mm (0.0008 in) (when manufactured at factory). Refer to
.
CAUTION:
Install identification letter at the end and top, “U” and “N”, at each of proper positions. (Be care-
ful of mis-installation between intake and exhaust.)
6. Install selected valve lifter.
7. Install camshaft. Refer to
EM-193, "Removal and Installation"
.
8. Instructionly turn crankshaft pulley a few turns.
9. Make sure that the valve clearances for cold engine are within the specifications by referring to the speci-
fied values.
10. Installation of the remaining components is in the reverse order of removal.
11. Start the engine, and check for unusual noise and vibration.
Valve lifter thickness calculation:
t = t
1
+ (C
1
– C
2
)
t
= Valve lifter thickness to be replaced
t
1
= Removed valve lifter thickness
C
1
= Measured valve clearance
C
2
= Standard valve clearance:
Intake
: 0.30 mm (0.012 in)*
Exhaust
: 0.33 mm (0.013 in)*
*: Approximately 20
°C (68°F)
KBIA0119E
Stamp mark
Thickness
788U
7.88 mm (0.3102 in)
790U
7.90 mm (0.3110 in)
·
·
·
·
840U
8.40 mm (0.3307 in)
Stamp mark
Thickness
N788
7.88 mm (0.3102 in)
N790
7.90 mm (0.3110 in)
·
·
·
·
N836
8.36 mm (0.3291 in)
EM-138
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COMPRESSION PRESSURE
COMPRESSION PRESSURE
Compression Pressure
INFOID:0000000009478105
CHECKING COMPRESSION PRESSURE
1. Warm up engine thoroughly.
2. Release fuel pressure. Refer to
.
3. Disconnect fuel pump fuse to avoid fuel injection during mea-
surement.
4. Remove intake manifold collector. Refer to
EM-142, "Removal and Installation"
5. Remove spark plug from each cylinder. Refer to
EM-132, "Removal and Installation"
.
6. Connect engine tachometer (not required in use of CONSULT).
7. Install compression tester with adapter onto spark plug hole.
• Use compression gauge whose pick up end inserted to spark
plug hole is smaller than 20 mm (0.79 in) in diameter. Other-
wise, it may be caught by cylinder head during removal.
8. Turn ignition switch to “START” for cranking. When the gauge pointer stabilizes, read the compression
pressure and engine rpm. Perform these steps to check each cylinder.
Compression pressure:
Unit: kPa (kg/cm
2
, psi) /rpm
CAUTION:
Always use a fully charged battery to obtain specified engine speed.
• If the engine speed is out of the specified range check the battery and recharge as necessary. Check
the engine speed again with the battery properly charged.
BBIA0534E
PBIC0900E
SBIA0533E
Standard
Minimum
Differential limit between cylinders
1,275 (13.0, 185) / 300
981 (10.0, 142) / 300
98 (1.0, 14) / 300
COMPRESSION PRESSURE
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• If some cylinders have low compression pressure, pour a small amount of engine oil into the spark plug
hole of the cylinder to re-check it for compression.
- If the added engine oil improves the compression, piston rings may be worn out or damaged. Check the
piston rings and replace if necessary
- If the compression pressure remains at a low level despite the addition of engine oil, the valves may be
malfunctioning. Check the valves for damage. Replace the valve or valve seat accordingly.
- If two adjacent cylinders have low compression pressure and their compression remains low even after
the addition of engine oil, cylinder head gaskets may be leaking.
• If the compression pressure is below the minimum value, check the valve clearances and parts associ-
ated with the combustion chamber (valve, valve seat, piston, piston ring, cylinder bore, cylinder head,
cylinder head gasket). After repairing as necessary, measure the compression pressure again.
9. Install the components in the reverse order of removal.
10. Start the engine, and confirm that it runs smoothly.
11. Perform trouble diagnosis. If DTC appears, erase it. Refer to
EM-140
< REMOVAL AND INSTALLATION >
[VQ40DE]
ENGINE ROOM COVER
REMOVAL AND INSTALLATION
ENGINE ROOM COVER
Removal and Installation
INFOID:0000000009478106
CAUTION:
Do not damage or scratch cover when installing or removing.
REMOVAL
1. Remove the engine room cover bolts using power tool.
2. Lift up on engine cover firmly to dislodge snap fit mounts.
INSTALLATION
Installation is in the reverse order of removal.
WBIA0622E
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