Nissan Frontier. Instruction — part 824
SERVICE DATA AND SPECIFICATIONS (SDS)
FL-17
< SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and Limit
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Fuel tank capacity
80 (21 1/8 US gal, 17 5/8 Imp gal)
FSU-1
SUSPENSION
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SECTION
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CONTENTS
FRONT SUSPENSION
PRECAUTION . . . . . . . . . . . ...
PRECAUTIONS . . . . . . . . . . . . ...
Precaution for Front Suspension . . . . . . . ...
PREPARATION . . . . . . . . . . .
PREPARATION . . . . . . . . . . . . ...
Special Service Tool . . . . . . . . . . . .....
Commercial Service Tool . . . . . . . . . . ..
SYMPTOM DIAGNOSIS . . . . . . . ...
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . . .
NVH Troubleshooting Chart . . . . . . . . . ..
PERIODIC MAINTENANCE . . . . . . ..
ON-VEHICLE SERVICE . . . . . . . . . ..
Front Suspension Parts . . . . . . . . . . .....
Front Wheel Alignment . . . . . . . . . . . ..
UPPER BALL JOINT AND LOWER BALL
JOINT . . . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
KNUCKLE . . . . . . . . . . . . . . ..
On-Vehicle Inspection and Service . . . . . . .
REMOVAL AND INSTALLATION . . . ...
FRONT SUSPENSION ASSEMBLY . . . . ..
Component . . . . . . . . . . . . . . . ..
UNIT REMOVAL AND INSTALLATION . ..
COIL SPRING AND SHOCK ABSORBER . ...
Removal and Installation . . . . . . . . . . .
Disposal . . . . . . . . . . . . . . . . ...
STABILIZER BAR . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
UPPER LINK . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
LOWER LINK . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
UPPER BALL JOINT AND LOWER BALL
JOINT . . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
KNUCKLE . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
UNIT DISASSEMBLY AND ASSEMBLY .
COIL SPRING AND SHOCK ABSORBER . ...
Disassembly and Assembly . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . .
General Specification (Front) . . . . . . . . ...
Spring Free Height . . . . . . . . . . . . ..
Wheel Alignment (Unladen*1)*6 . . . . . . . ..
Ball Joint . . . . . . . . . . . . . . . . ..
FSU-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
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The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Instruction. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Precaution for Front Suspension
INFOID:0000000009478830
• When installing the rubber bushings, the final tightening must be done under unladen condition and with the
tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immediately.
• Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The spare
tire, jack, hand tools, and mats are in their designated positions.
• After installing suspension components, check the wheel alignment.
• Lock nuts are not reusable. Always use new lock nuts for installation. New lock nuts are pre-oiled, do not
apply any additional lubrication.
PREPARATION
FSU-3
< PREPARATION >
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PREPARATION
PREPARATION
Special Service Tool
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The actual shape of the tools may differ from those illustrated here.
Commercial Service Tool
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Tool number
(TechMate No.)
Tool name
Description
ST29020001
(J-24319-01)
Gear arm puller
Removing ball joint for knuckle
a: 34 mm (1.34 in)
b: 6.5 mm (0.256 in)
c: 61.5 mm (2.421 in)
HT72520000
(J-25730-A)
Ball joint remover
Removing tie-rod outer end
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(J-49286)
Drift and pull gauge
Measuring drift and pull
NT694
NT146
AWEIA0156ZZ
Tool name
Description
Attachment wheel alignment
Measuring wheel alignment
a: Screw M24 x 1.5 pitch
b: 35 mm (1.38 in) dia.
c: 65 mm (2.56 in) dia.
d: 56 mm (2.20 in)
e: 12 mm (0.47 in)
NT148
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