Nissan Frontier. Instruction — part 1210
GEAR COMPONENTS
TM-51
< UNIT DISASSEMBLY AND ASSEMBLY >
[FS5R30A]
C
E
F
G
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A
B
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n. Select proper mainshaft C-ring to minimize clearance of groove.
o. Install selected mainshaft C-ring, C-ring holder and new main-
shaft rear snap ring using suitable tool.
CAUTION:
Do not reuse mainshaft rear snap ring.
p. Select proper counter gear rear snap ring to minimize clearance
CAUTION:
Do not reuse counter gear rear snap ring.
q. Install selected new counter gear rear snap ring using suitable
tool.
r.
Install reverse coupling sleeve.
CAUTION:
Pay attention to direction of reverse coupling sleeve.
End play
Refer to
SMT452A
SMT454A
End play
Refer to
SMT453A
SMT455A
SMT456A
TM-52
< UNIT DISASSEMBLY AND ASSEMBLY >
[FS5R30A]
GEAR COMPONENTS
s.
Measure each gear end play as a final check. Refer to
.
SMT376A
SERVICE DATA AND SPECIFICATIONS (SDS)
TM-53
< SERVICE DATA AND SPECIFICATIONS (SDS)
[FS5R30A]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specification
INFOID:0000000009480428
Engine
QR25DE
Transmission model
FS5R30A
Model code number
EA000
Number of speed
5
Synchromesh type
Warner
Shift pattern
Gear ratio
1st
3.580
2nd
2.077
3rd
1.360
4th
1.000
OD
0.811
Reverse
3.636
Number of teeth
Main gear
Drive
22
1st
32
2nd
30
3rd
29
4th
—
OD
24
Reverse
30
Counter gear
Drive
32
1st
13
2nd
21
3rd
31
4th
—
OD
43
Reverse
12
Reverse idler gear
22
Oil capacity (Approx.)
(US pt, Imp pt)
2.9 (6-1/8, 5-1/8)
Remarks
Reverse synchronizer
Installed
Double-cone synchronizer
2nd and 3rd
SCIA0821E
TM-54
< SERVICE DATA AND SPECIFICATIONS (SDS)
[FS5R30A]
SERVICE DATA AND SPECIFICATIONS (SDS)
Gear End Play
INFOID:0000000009480429
Unit: mm (in)
Baulk Ring Clearance
INFOID:0000000009480430
Unit: mm (in)
Available Snap Rings
INFOID:0000000009480431
MAIN DRIVE GEAR SNAP RING
*: Always check with the Parts Department for the latest parts information.
MAINSHAFT FRONT SNAP RING
Gear
End play
1st main gear
0.23 - 0.33 (0.0091 - 0.0130)
2nd main gear
0.23 - 0.33 (0.0091 - 0.0130)
3rd main gear
0.06 - 0.16 (0.0024 - 0.0063)
OD counter gear
0.23 - 0.33 (0.0091 - 0.0130)
Reverse main gear
0.33 - 0.43 (0.0130 - 0.0169)
Measurement point
Standard value
Limit value
2nd and 3rd
(Double-cone synchronizer)
Clearance between synchronizer cone
and inner baulk ring end face (A)
0.7 - 0.9 (0.028 - 0.035)
0.2 (0.008)
Clearance between outer baulk ring pawl
and synchronizer cone (B)
0.6 - 1.1 (0.024 -0.043)
0.2 (0.008)
1st
1.05 - 1.3 (0.041 - 0.051)
0.7 (0.028)
Main drive
1.05 - 1.3 (0.041 - 0.051)
0.7 (0.028)
OD
1.05 - 1.3 (0.041 - 0.051)
0.7 (0.028)
Reverse
Clearance between reverse cone and re-
verse baulk ring end face (A)
0.35 - 0.95 (0.0138 - 0.0374)
1.1 (0.043)
PCIB0249E
SMT428C
End play
0 - 0.1 mm (0 - 0.004 in)
Thickness mm (in)
Part number*
Thickness mm (in)
Part number*
1.89 (0.0744)
1.95 (0.0768)
1.99 (0.0783)
32204 01G60
32204 01G61
32204 01G62
2.03 (0.0799)
2.07 (0.0815)
2.11 (0.0831)
32204 01G63
32204 01G64
32204 01G65
End play
0 - 0.1 mm (0 - 0.004 in)
Thickness mm (in)
Part number*
Thickness mm (in)
Part number*
1.99 (0.0783)
2.03 (0.0799)
2.07 (0.0815)
32204 01G62
32204 01G63
32204 01G64
2.11 (0.0831)
2.15 (0.0846)
2.19 (0.0862)
32204 01G65
32204 01G66
32204 01G67
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