Nissan Frontier. Instruction — part 208
PREPARATION
CL-5
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PREPARATION
PREPARATION
Special Service Tool
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The actual shape of the tools may differ from those illustrated here.
Commercial Service Tool
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Tool number
(TechMate No.)
Tool name
Description
ST20050240
( — )
Diaphragm adjusting wrench
Adjusting unevenness of diaphragm spring of
clutch cover
ST20630000
(J-26366)
Clutch aligning bar
Installing clutch disc
a: 15.8 mm (0.622 in) dia.
b: 22.9 mm (0.902 in) dia.
ZZA0508D
ZZA1178D
Tool name
Description
Power tool
Loosening nuts, screws and bolts
1. Flare nut crowfoot
2. Torque wrench
Removing and installing clutch piping
a: 10 mm (0.39 in)
PIIB1407E
S-NT360
CL-6
< PREPARATION >
PREPARATION
Bearing puller
Removing release bearing
Bearing drift
Installing release bearing
a: 52 mm (2.05 in) dia.
b: 45 mm (1.77 in) dia.
Tool name
Description
NT077
NT474
CLUTCH PEDAL
CL-7
< PERIODIC MAINTENANCE >
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PERIODIC MAINTENANCE
CLUTCH PEDAL
On-Vehicle Inspection and Adjustment
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1. Check to see if the clevis pin (4) floats freely in the bore of the
clutch pedal. It should not be bound by the clevis (2) or clutch
pedal.
a. If the clevis pin (4) is not free, check that the ASCD clutch switch
(if equipped) (1) is not applying pressure to the clutch pedal
causing the clevis pin (4) to bind. To adjust, loosen the lock nut
and turn the ASCD clutch switch (if equipped) (1).
b. Tighten the lock nut(5) to the specified torque. Refer to
c. Verify that the clevis pin (4) floats in the bore of the clutch pedal
(3). It should not be bound by the clutch pedal.
d. If the clevis pin (4) is still not free, remove the clevis pin and check for deformation or damage. Replace
clevis pin if necessary. Leave pin (4) removed for step 2.
2. Check clutch pedal stroke for free range of movement.
a. With the clevis pin removed, instructionly move the clutch pedal up and down to determine if it moves freely.
b. If any sticking is noted, replace the assembly.
3. Adjust clearance (C) while depressing clutch pedal fully. (With
clutch interlock switch)
4. Check clutch hydraulic and system components (clutch master
cylinder, clutch operating cylinder, clutch withdrawal lever and
clutch release bearing) for sticking or binding.
a. If any sticking or binding noted, repair or replace related parts as
necessary.
b. If hydraulic system repair was necessary, bleed the clutch
hydraulic system. Refer to
Clearance (C)
: 0.1 - 1.0 mm (0.004 - 0.039 in)
AWDIA1130ZZ
SCL800
CL-8
< PERIODIC MAINTENANCE >
CLUTCH FLUID
CLUTCH FLUID
Bleeding
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WARNING:
Brake and clutch fluid is poison and should be stored carefully in marked containers out of the reach
of children.
CAUTION:
• Use only new fluid from a sealed container.
• Clean the filler cap before removing (if applicable).
• Do not spill clutch fluid onto painted surfaces. If it spills, wipe up immediately and wash the affected
area with water.
NOTE:
Monitor the fluid level in the reservoir tank to make sure it does not empty.
1. Top off reservoir with new recommended brake fluid. Refer to
MA-16, "FOR USA AND CANADA : Fluids
.
2. Connect a transparent vinyl tube and container to the air bleeder
valve on the clutch operating cylinder.
3. Fully depress the clutch pedal several times.
4. With the clutch pedal depressed, open the bleeder valve to
release the air.
5. Close the bleeder valve.
6. Repeat steps 3 to 5 until clear brake fluid comes out of the air
bleeder valve.
7. Tighten the air bleeder to the specified torque.
Air bleeder
7.9 N·m (0.81 kg-m, 70 in-lb)
SCL203-A
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