Nissan Frontier. Instruction — part 212
CLUTCH DISC, CLUTCH COVER
CL-21
< UNIT REMOVAL AND INSTALLATION >
C
E
F
G
H
I
J
K
L
M
A
B
CL
N
O
P
• Broken thrust ring will make a clinking sound when cover is shaken up and down.
• If a trace of burn or discoloration is found on the clutch cover pressure plate to clutch disc contact surface,
repair the surface with emery paper. If surface is damaged or distorted, replace the assembly.
Flywheel
• Check contact surface of flywheel for slight burns or discoloration.
If any are found, repair flywheel with emery paper.
• Check the flywheel runout. Refer to
5M/T : Adjustment after Installation
INFOID:0000000009478224
ADJUSTMENT AFTER INSTALLATION
Clutch Cover
With the clutch cover installed on the vehicle, check the diaphragm
spring toe height for unevenness. If unevenness exceeds the limit,
adjust the diaphragm spring toe height using Tool.
6M/T
6M/T : Exploded View
INFOID:0000000009478225
PBIC2168E
Uneven limit of diaphragm
spring toe height
: Refer to
.
Tool number
: ST20050240 ( — )
PCIB0276E
1.
Flywheel
2.
Clutch disc
3.
Clutch cover
WCIA0522E
CL-22
< UNIT REMOVAL AND INSTALLATION >
CLUTCH DISC, CLUTCH COVER
6M/T : Removal and Installation
INFOID:0000000009478226
CAUTION:
• Do not clean the clutch disc with solvent.
• When installing, do not get grease from the main drive shaft onto the clutch disc friction surface.
• If the flywheel is removed, align the dowel pin with the smallest hole of flywheel. Refer to
REMOVAL
1. Remove the instruction transmission from the vehicle. Refer to
TM-72, "Removal and Installation from Vehi-
TM-74, "Removal and Installation from Vehicle (For 4WD Models)"
(4WD).
2. Remove the clutch cover bolts using power tool. Remove the clutch cover and clutch disc.
INSTALLATION
1. Apply recommended grease to clutch disc and main drive shaft spline.
CAUTION:
Do not allow grease to contaminate the clutch facing.
2. Install clutch disc and clutch cover. Pre-tighten the bolts and
install Tool. Then tighten the clutch cover bolts evenly in two
steps to the specified torque in the order shown. Refer to
3. Install the instruction transmission. Refer to
TM-72, "Removal and Installation from Vehicle (For 2WD Mod-
TM-74, "Removal and Installation from Vehicle (For 4WD Models)"
6M/T : Inspection after Removal
INFOID:0000000009478227
INSPECTION AFTER REMOVAL
Clutch Disc
Tool number
: ST20630000 (J-26366)
LCIA0391E
CLUTCH DISC, CLUTCH COVER
CL-23
< UNIT REMOVAL AND INSTALLATION >
C
E
F
G
H
I
J
K
L
M
A
B
CL
N
O
P
• Check the wear of the clutch disc facing.
• Check the runout and backlash of the clutch disc. If the measure-
ment exceeds the specification, replace the clutch disc.
Clutch Cover
• Check clutch cover thrust ring for wear or damage. If wear or damage is found, replace clutch cover assem-
bly.
NOTE:
• Worn thrust ring will generate a beating noise when tapped at the rivet with a hammer.
• Broken thrust ring will make a clinking sound when cover is shaken up and down.
• If a trace of burn or discoloration is found on the clutch cover pressure plate to clutch disc contact surface,
repair the surface with emery paper. If surface is damaged or distorted, replace the assembly.
Flywheel
• Check contact surface of flywheel for slight burns or discoloration.
If any are found, repair flywheel with emery paper.
• Check the flywheel runout. Refer to
EM-230, "Inspection After Dis-
6M/T : Adjustment after Installation
INFOID:0000000009478228
ADJUSTMENT AFTER INSTALLATION
Clutch disc facing
wear
: Refer to
SCL229
Runout and backlash
: Refer to
.
SCL221
PBIC2168E
CL-24
< UNIT REMOVAL AND INSTALLATION >
CLUTCH DISC, CLUTCH COVER
With the clutch cover installed on the vehicle, check the diaphragm
spring toe height for unevenness. If unevenness exceeds the limit,
adjust the diaphragm spring toe height using Tool.
Uneven limit of diaphragm
spring toe height
: Refer to
Tool number
: ST20050240 ( — )
PCIB0276E
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