Nissan Juke F15. Instruction — part 1213
TM-42
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
32. Remove 2 way connector (1) from clutch housing.
33. Remove plug from clutch housing.
34. Remove pinion gear (1) and pinion shaft (2) from clutch housing.
Assembly
INFOID:0000000012200777
1. Install pinion gear (1) and pinion shaft (2) to clutch housing.
CAUTION:
Replace transaxle assembly when replacing clutch hous-
ing.
2. Install plug to clutch housing.
3. Install 2 way connector (1) to clutch housing.
PCIB1720E
PCIB1719E
PCIB1719E
PCIB1720E
TRANSAXLE ASSEMBLY
TM-43
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
4. Install bushings (1) so that they becomes even to clutch housing
edge surface, using a drift (A) [Commercial service tool].
5. Install oil channel to clutch housing.
CAUTION:
Never reuse oil channel.
6. Install mainshaft front bearing outer race to clutch housing,
using the drift (A) [SST: KV38100200 ( - )].
CAUTION:
Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
7. Install input shaft oil seal (1) to clutch housing, using the drift (A)
[SST: ST33220000 ( - )].
8. Install snap ring (1) and oil channel (2) to transaxle case.
CAUTION:
• Select and install snap ring that has the same thickness
as previous one.
• Replace transaxle assembly when replacing transaxle
case.
9. Install mainshaft rear bearing adjusting shim to transaxle case.
CAUTION:
Select mainshaft rear bearing adjusting shim, as per the fol-
lowing procedure when replacing mainshaft adjusting
shim, 6th main gear, 5th main gear, or 4th main gear.
• Replace mainshaft adjusting shim.
- If new mainshaft adjusting shim is thinner than previous one, offset the thickness difference by
selecting thicker mainshaft rear bearing adjusting shim.
- If new mainshaft adjusting shim is thicker than previous one, offset the thickness difference by
selecting thinner mainshaft rear bearing adjusting shim.
• Replace 6th main gear, 5th main gear, or 4th main gear.
- Measure the thickness of the main gear used before and the new main gear
- Increase the thickness of the mainshaft rear bearing adjusting shim, if the difference is smaller
than 0.025 mm (0.0010 in).
- Decrease the thickness of the mainshaft rear bearing adjusting shim, if the difference is greater
than 0.025 mm (0.0010 in).
JPDIC0108ZZ
PCIB1724E
PCIB1721E
PCIB1729E
TM-44
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
10. Install mainshaft rear bearing outer race to transaxle case, using
the drift (A) [SST: KV38100200 ( - )].
CAUTION:
Replace mainshaft rear bearing outer race and mainshaft
rear bearing inner race as a set.
11. Install bushings (1) to transaxle case, using a drift (A) [Commer-
cial service tool].
12. Install oil gutter (1) to transaxle case.
13. Install shifter lever B (1) to transaxle case.
CAUTION:
Replace shifter lever A and shifter lever B as a set.
14. Install shifter lever A to transaxle case.
CAUTION:
Replace shifter lever A and shifter lever B as a set.
15. Install retaining pin to shifter lever A (1), using a pin punch.
CAUTION:
Never reuse retaining pin.
16. Install shim to transaxle case.
PCIB1728E
JPDIC0109ZZ
PCIB1730E
PCIB1712E
BCIA0047E
TRANSAXLE ASSEMBLY
TM-45
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
17. Install differential side bearing outer race (transaxle case side)
to transaxle case, using the drift (A) [SST: ST33400001 (J-
26082)].
CAUTION:
Replace differential side bearing outer race (transaxle case
side) and differential side bearing inner race (transaxle case
side) as a set.
18. Install differential side bearing outer race (clutch housing side) to
clutch housing, using the drift (A) [SST: KV38100200 ( - )].
CAUTION:
Replace differential side bearing outer race (clutch housing
side) and differential side bearing inner race (clutch hous-
ing side) as a set.
19. Install differential side oil seals (1) to clutch housing and tran-
saxle case, using the drift [Stamping number: B.vi 1666-B] of the
drift set [SST: KV32500QAA ( - )].
CAUTION:
• Never incline differential side oil seal.
• Never damage clutch housing and transaxle case.
20. Install magnet to clutch housing.
21. Install final drive assembly to clutch housing.
22. Set fork rod (1) to input shaft assembly (2), and then install them
to clutch housing.
PCIB1726E
PCIB1722E
A
: Transaxle case side
B
: Clutch housing side
Dimension “L
1
”
: 1.2 – 1.8 mm (0.047 – 0.071 in)
Dimension “L
2
”
: 2.7 – 3.3 mm (0.106 – 0.130 in)
JPDIC0454ZZ
JPDIC0608ZZ
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