Nissan Juke F15. Instruction — part 99
BR-56
< REMOVAL AND INSTALLATION >
FRONT DISC BRAKE
2. Install the brake caliper assembly to the steering knuckle and
tighten the torque member mounting bolts to the specified
torque.
CAUTION:
Never spill or splash any grease and moisture on the brake
caliper assembly mounting face, threads, mounting bolts
and washers. Wipe out any grease and moisture.
3. Install brake hose. Refer to
.
4. Perform the air bleeding. Refer to
5. Check a drag of front disc brake. If any drag is found, refer to
BR-58, "BRAKE CALIPER ASSEMBLY : Inspection"
6. Install tires. Refer to
WT-39, "Removal and Installation"
7. Perform inspection after installation. Refer to
BR-58, "BRAKE CALIPER ASSEMBLY : Inspection"
.
BRAKE CALIPER ASSEMBLY : Disassembly and Assembly
INFOID:0000000012200302
DISASSEMBLY
NOTE:
Never remove the torque member, brake pad and pad retainers when disassembling and assembling the cyl-
inder body.
1. Remove the sliding pin bolt, and remove the cylinder body from the torque member. Refer to
"BRAKE PAD : Removal and Installation"
CAUTION:
Fix the brake pad at suitable tape so that the brake pad will not drop.
2. Remove sliding pins and sliding pin boots from torque member.
3. Remove bushing (1) from sliding pin (2).
4. Place a wooden block as shown in the figure, and blow air from
union bolt mounting hole to remove pistons and piston boots.
CAUTION:
Never get fingers caught in the pistons.
JPFIA0835ZZ
JPFIA0851ZZ
MAA0272D
FRONT DISC BRAKE
BR-57
< REMOVAL AND INSTALLATION >
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5. Remove piston seal from cylinder body using seal pick tool.
CAUTION:
Be careful not to damage a cylinder inner wall.
6. Remove bleeder valve and cap.
7. Perform inspection after disassembly. Refer to
CALIPER ASSEMBLY : Inspection"
.
ASSEMBLY
1. Install bleeder valve and cap.
2. Apply rubber grease to piston seals (1), and install them to cylin-
der body.
CAUTION:
Never reuse piston seals.
3. Apply rubber grease to piston boots (1). Cover the piston (2) end
with piston boot, and then install cylinder side lip on piston boot
securely into a groove on cylinder body.
CAUTION:
Never reuse piston boots.
4. Apply new brake fluid to pistons (1). Push piston into cylinder
body by hand and push piston boot (2) piston-side lip into the
piston groove.
CAUTION:
Press the pistons evenly and vary the pressing point to pre-
vent cylinder inner wall from being rubbed.
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JPFIA0039ZZ
JPFIA0739ZZ
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BR-58
< REMOVAL AND INSTALLATION >
FRONT DISC BRAKE
5. Apply rubber grease to mating faces (A) between sliding pin (1)
and bushing (2), and install bushing to sliding pin.
6. Apply rubber grease to mating faces (A) between sliding pin (1)
and sliding pin boot (2), and install sliding pin and sliding pin
boot to sliding torque member (3).
7. Install the cylinder body to tighten cylinder body mounting bolts
to the specified torque. Refer to
.
BRAKE CALIPER ASSEMBLY : Inspection
INFOID:0000000012200303
INSPECTION AFTER DISASSEMBLY
Check the following items and replace if necessary.
Cylinder Body
Check the inner wall of the cylinder for rust, wear, cracks or damage.
CAUTION:
Always clean with new brake fluid. Never clean with mineral oil such as gasoline and light oil.
Torque Member
Check the torque member for rust, wear, cracks or damage.
Pistons
Check the surface of the piston for rust, wear, cracks or damage.
CAUTION:
A piston sliding surface is plated. Never polish with sandpaper.
Sliding Pin, Sliding Pin Boot and Bushing
Check the sliding pins, sliding boots and bushing for rust, wear, cracks or damage.
INSPECTION AFTER INSTALLATION
1. Check a drag of front disc brake. If any drag is found, follow the procedure described below.
2. Remove brake pads. Refer to
BR-49, "BRAKE PAD : Removal and Installation"
.
3. Press the pistons. Refer to
BR-49, "BRAKE PAD : Removal and Installation"
.
4. Install brake pads. Refer to
BR-49, "BRAKE PAD : Removal and Installation"
.
5. Securely depress the brake pedal several times.
6. Check a drag of front disc brake again. If any drag is found, disassemble the cylinder body and replace if
necessary. Refer to
BR-56, "BRAKE CALIPER ASSEMBLY : Disassembly and Assembly"
.
7. Burnish contact surface between disc rotor and brake pads after refinishing or replacing disc rotor, or if a
soft pedal occurs at very low mileage. Refer to
BR-16, "DISC ROTOR : Inspection and Adjustment"
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REAR DISC BRAKE
BR-59
< REMOVAL AND INSTALLATION >
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REAR DISC BRAKE
BRAKE PAD
BRAKE PAD : Exploded View
INFOID:0000000012200304
EXCEPT NISMO RS
Molykote is a registered trademark of Dow Corning Corporation.
NISMO RS
1.
Sliding pin bolt
2.
Cylinder body
3.
Inner shim cover
4.
Inner shim
5.
Inner pad (with pad wear sensor)
6.
Pad retainer
7.
Torque member
8.
Outer pad
9.
Outer shim
10. Outer shim cover
1 Apply rubber grease.
2: Apply MOLYKOTE
®
AS880N or silicone-based grease.
: N·m (kg-m, ft-lb)
JSFIA0490GB
JSFIA2917GB
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