Nissan Juke F15. Instruction — part 682
EM-282
< UNIT DISASSEMBLY AND ASSEMBLY >
[MR EXCEPT FOR NISMO RS MODELS]
OIL PAN (UPPER)
OIL PAN (UPPER)
Exploded View
INFOID:0000000012197441
Removal and Installation
INFOID:0000000012197442
REMOVAL
1.
O-ring
2.
Oil pan (upper)
3.
Oil pump drive chain tensioner
4.
Oil pump drive chain
5.
Crankshaft sprocket
6.
Oil pump sprocket
7.
O-ring
8.
Oil pump
9.
Oil pan drain plug
10. Drain plug washer
11. Oil pan (lower)
12. O-ring
13. Oil filter
14. Oil filter stud
15. O-ring
16.
Engine oil pressure control solenoid
valve
17. O-ring
18. Oil level gauge guide
19. Oil level gauge
20. Crankshaft position sensor
21. O-ring
22. Gasket
23. Plug
24. Rear oil seal
A.
.
B.
Oil pan side
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Sealing point
: Should be lubricated with oil.
, : Indicates that the parts is connected at points with same symbols in actual vehicle.
JSBIA5724GB
OIL PAN (UPPER)
EM-283
< UNIT DISASSEMBLY AND ASSEMBLY >
[MR EXCEPT FOR NISMO RS MODELS]
C
D
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F
G
H
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J
K
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M
A
EM
N
P
O
1. Remove oil pan (lower). Refer to
.
2. Remove oil filter. Refer to
LU-27, "Removal and Installation"
3. Remove the front cover, timing chain, oil pump drive chain, and parts related to the drive chain. Refer to
.
4. Remove the oil level gauge and oil level gauge guide.
5. Remove the oil pump if necessary. Refer to
LU-35, "Removal and Installation"
NOTE:
This work is not necessary when only the oil pan (upper) is removed.
6. Remove oil pan (upper) according to the following procedure.
a. Loosen oil pan (upper) mounting bolts in the reverse order of the
numerical order shown in the figure.
b. Insert a flat-bladed offset screwdriver or an equivalent into the
location shown by the arrow (
) in the figure, and open up a
clearance between the oil pan (upper) and cylinder block.
CAUTION:
• Never damage the mounting surface.
• A liquid gasket more adhesive than previous types is
applied when shipped, so never force it off of a position
not specified using a screwdriver or an equivalent.
c. Cut off the liquid gasket using a seal cutter [SST: KV10111100
(J-37228)] and remove the oil pan (upper).
7. Remove rear oil seal from crankshaft.
INSTALLATION
1. Install oil pan (upper) according to the following procedure.
a. Use a scraper or an equivalent (A) and remove the old liquid
gasket that remains on the mounting surface of the oil pan
(upper).
In the same way, remove the old liquid gasket that remains on
the mounting surface of the cylinder block.
CAUTION:
Never damage the mounting surface.
: Engine front
JPBIA4427ZZ
: Engine front
JPBIA4428ZZ
JPBIA4429ZZ
EM-284
< UNIT DISASSEMBLY AND ASSEMBLY >
[MR EXCEPT FOR NISMO RS MODELS]
OIL PAN (UPPER)
b. Apply a continuous bead of liquid gasket (D) (ThreeBond 1217H
or equivalent) to the position shown in the figure, while checking
for overlaps. Refer to
CAUTION:
• The , as shown in the figure, indicates the locations
where liquid gasket should be applied to the outside of
the bolt holes.
• After applying liquid gasket, install quickly without wait-
ing. (Install within 5 minutes.)
c.
Install the O-ring into the installation groove on the cylinder block, and install the oil pan (upper) onto the
cylinder block. Do not allow the O-ring to become displaced.
CAUTION:
Always replace O-ring with a new one.
d. Tighten the mounting bolts in the numerical order shown in the
figure.
2. Install rear oil seal according to the following procedure:
CAUTION:
• Complete installation of the rear oil seal within 5 minutes after installing the oil pan (upper).
• Always replace rear oil seal with a new one.
• Never touch oil seal lip.
a. Wipe off any liquid gasket protruding to the rear oil seal mounting part of oil pan (upper) and cylinder block
using a spatula.
b. Apply engine oil to the rear oil seal joint.
c.
Press-fit the rear oil seal using a drift with an outer diameter of
approximately
φ115 mm (4.5 in) and an inner diameter of
approximately
φ90 mm (3.5 in) (commercial service tool).
1
: Oil pan (upper)
A
: 2 mm (0.08 in) or more protruded to outside
B
: 2 mm (0.08 in) or more protruded to rear oil seal mount-
ing side
c
: 5.5 – 7.5 mm (0.217 – 0.295 in)
e
:
φ4.0 – 5.0 mm (0.157 – 0.197 in)
: Engine front
: Engine outside
JSBIA1186ZZ
: Engine front
JPBIA4427ZZ
JPBIA4414ZZ
OIL PAN (UPPER)
EM-285
< UNIT DISASSEMBLY AND ASSEMBLY >
[MR EXCEPT FOR NISMO RS MODELS]
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• Press-fit to the dimensions specified in the figure.
CAUTION:
• Never touch the grease applied to the oil seal lip.
• Never damage the rear oil seal mounting parts on the oil
pan (upper) and cylinder lock, or the crankshaft.
• Press-fit straight, while checking that the oil seal does not
curl or tilt.
NOTE:
The standard surface of the dimension is the rear end surface of cylinder block.
3. Install the oil pump sprocket, oil pump drive chain (for oil pump/balancer unit), and chain tensioner (for oil
pump/balancer unit). Refer to
.
4. Install removed parts in the reverse order of removal.
CAUTION:
Fill with engine oil 30 minutes or more after the oil pan (lower) is installed.
Inspection
INFOID:0000000012197443
INSPECTION AFTER INSTALLATION
• Check the engine oil level. Refer to
• With engine warmed up, check for engine oil leakage. Refer to
.
1
: Rear oil seal
A
: Cylinder block rear end sur-
face
PBIC3149J
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