Nissan Juke F15. Instruction — part 144
REPAIRING HIGH STRENGTH STEEL
BRM-9
< PRECAUTION >
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2. Precautions in spot welding HSS
This work should be performed under standard working condi-
tions. Always note the following when spot welding HSS:
• The electrode tip diameter must be sized properly according to
the metal thickness.
• The panel surfaces must fit flush to each other, leaving no
gaps.
• Follow the specifications for the proper welding pitch.
Unit: mm (in)
Handling of Ultra High Strength Steel Plate Parts
INFOID:0000000012199824
PROHIBITION OF CUT AND CONNECTION
Never cut and Joint the stiffener front side member (front floor inside frame parts) because its material is high
strength steel plate (ultra high strength steel plate).
The front floor assembly must be replaced if this part is damaged.
PIIA0146E
PIIA0147E
Thickness (T)
Minimum pitch (L)
0.6 (0.024)
0.8 (0.031)
1.0 (0.039)
1.2 (0.047)
1.6 (0.063)
1.8 (0.071)
10 (0.39) or more
12 (0.47) or more
18 (0.71) or more
20 (0.79) or more
27 (1.06) or more
31 (1.22) or more
JSKIA0781ZZ
BRM-10
< PREPARATION >
REPAIRING MATERIAL
PREPARATION
REPAIRING MATERIAL
Foam Repair
INFOID:0000000012199825
During factory body assembly, foam insulators are installed in certain body panels and locations around the
vehicle. Use the following procedure(s) to replace any factory-installed foam insulators.
URETHANE FOAM APPLICATIONS
Use commercially available Urethane foam for sealant (foam material) repair of material used on vehicle.
Read instructions on product for fill procedures.
Example of foaming agent filling operation procedure
1. Fill procedures after installation of service part.
a. Eliminate foam material remaining on vehicle side.
b. Clean area after eliminating form insulator and foam material.
c.
Install service part.
d. Insert nozzle into hole near fill area and fill foam material or fill enough to close gap with the service part.
2. Fill procedures before installation of service part.
a. Eliminate foam material remaining on vehicle side.
b. Clean area after eliminating foam insulator and foam material.
c.
Fill foam material on wheelhouse outer side.
<Urethane foam for foaming agent>
3M™ Automix™ Flexible Foam 08463 or equiva-
lent
1.
Urethane foam
A.
Nozzle insert hole
: Vehicle front
JSKIA0129GB
REPAIRING MATERIAL
BRM-11
< PREPARATION >
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NOTE:
Fill enough to close gap with service part while avoiding flange
area.
d. Install service part.
NOTE:
Refer to label for information on working times.
1.
Urethane foam
A.
Fill while avoiding flange area
: Vehicle front
JSKIA0130GB
BRM-12
< PREPARATION >
BODY COMPONENT PARTS
BODY COMPONENT PARTS
Underbody Component Parts (2WD Models)
INFOID:0000000012199826
: Both sided anti-corrosive precoated steel sections
: High strength steel (HSS) sections
: Both sided anti-corrosive steel and HSS sections
JSKIA2193ZZ
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