Nissan Juke F15. Instruction — part 1230
TM-110
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
1. Using a depth micrometer and straightedge, measure dimension
(L
1
) between transaxle case end face and mounting face of
adjusting shim.
2. Install differential side bearing outer race onto differential side
bearing on final gear side. Holding lightly differential side bear-
ing outer race horizontally by hand, rotate final gear five times or
more (for smooth movement of bearing roller).
3. Using a depth micrometer and straightedge as shown, measure
dimension (L
2
) between differential side bearing outer race and
clutch housing end face.
CAUTION:
L
2
: Measure at 4 point by approximately 90 degrees and use
the average value.
4. Install selected differential side bearing adjusting shim and then
install differential side bearing outer race (transaxle case side)
using Tool.
CAUTION:
Replace differential side bearing and differential side bear-
ing outer race as a set.
Reverse Idler Gear End Play
• When adjusting reverse idler gear end play, select adjusting shim
for reverse idler gear. To select adjusting shim (1), measure clear-
ance between transaxle case (2) and reverse idler gear (rear) (3).
TM-146, "Available Adjusting Shims"
CAUTION:
Only 1 adjusting shim can be selected.
• Calculate dimension (Q) (thickness of adjusting shim) using the fol-
lowing procedure to satisfy specification of end play for reverse
idler gear.
SCIA1078E
SCIA1079E
Tool number
: ST30720000 (J25405)
PCIB0942E
End play
: Refer to
Dimension Q = (Q
1
- Q
2
) - End play
Q
: Thickness of adjusting shim
Q
1
: Distance between transaxle case end face
and mounting face of adjusting shim
Q
2
: Distance between clutch housing end face
and end face of reverse idler gear (rear)
PCIB1925E
TRANSAXLE ASSEMBLY
TM-111
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
1. Using a depth micrometer and straightedge, measure dimension
(Q
1
) between transaxle case end face and mounting face of
adjusting shim.
2. Using a depth micrometer and straightedge as shown, measure
dimension (Q
2
) between clutch housing (1) end face and end
face of reverse idler gear (rear) (2).
CAUTION:
Q
2
: Measure at 4 point by approximately 90 degrees and
use the average value.
3. Install selected reverse idler gear adjusting shim onto reverse
idler gear (rear).
Input Shaft End Play
• When adjusting input shaft end play, select adjusting shim for input
shaft rear bearing. To select adjusting shim, measure clearance
between transaxle case and input shaft rear bearing. Refer to
146, "Available Adjusting Shims"
.
CAUTION:
Only 1 adjusting shim can be selected.
• Calculate dimension (O) (thickness of adjusting shim) using the fol-
lowing procedure to satisfy specification of end play for input shaft
rear bearing.
1. Using a depth micrometer and straightedge, measure dimension
(O
1
) between transaxle case end face and mounting face of
adjusting shim.
CAUTION:
O
1
: Measure at 4 point by approximately 90 degrees and
use the average value.
SCIA1003E
PCIB1879E
End play
: Refer to
.
Dimension O = (O
1
- O
2
) - End play
O
: Thickness of adjusting shim
O
1
: Distance between transaxle case end face
and mounting face of adjusting shim
O
2
: Distance between clutch housing end face
and end face of input shaft rear bearing
SCIA1001E
SCIA1002E
TM-112
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
TRANSAXLE ASSEMBLY
2. Using a depth micrometer and straightedge as shown, measure
dimension (O
2
) between clutch housing end face and end face
of input shaft rear bearing.
CAUTION:
(O
2
): Measure at 4 point by approximately 90 degrees and
use the average value.
3. Install selected input shaft rear bearing adjusting shim onto input
shaft.
Striking rod End Play
• When adjusting striking rod end play, select adjusting shim (1) for
striking rod (2). To select adjusting shim, measure clearance
between transaxle case (3) and striking rod shim (4). Refer to
146, "Available Adjusting Shims"
.
CAUTION:
Only 1 adjusting shim can be selected.
• Calculate dimension (R) (thickness of adjusting shim) using the fol-
lowing procedure to satisfy specification of end play for striking
rod.
1. Using a depth micrometer (A) and straightedge (B), measure
dimension (R
1
) between transaxle case (1) end face and mount-
ing face of adjusting shim.
CAUTION:
R
1
: Measure at 4 point by approximately 90 degrees and
use the average value.
2. Using a depth micrometer (A) and straightedge (B) as shown,
measure dimension (R
2
) between clutch housing (1) end face
and end face of striking rod shim (2).
CAUTION:
• R
2
: Measure at 4 point by approximately 90 degrees and
use the average value.
• When measuring, be careful for the inclination of striking
rod assembly and striking rod shim.
3. Install selected striking rod adjusting shim onto striking rod
assembly.
Mainshaft End Play
PCIB0792E
End play
: Refer to
Dimension R = (R
1
- R
2
) - End play
R
: Thickness of adjusting shim
R
1
: Distance between transaxle case end face
and mounting face of adjusting shim
R
2
: Distance between clutch housing end face
and end face of striking rod shim
PCIB1823E
PCIB1824E
PCIB1825E
TRANSAXLE ASSEMBLY
TM-113
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
• When adjusting mainshaft end play, select adjusting shim (1) for
mainshaft rear bearing (2). To select adjusting shim, measure
clearance (M) between transaxle case (3) and dummy adjusting
shim (4) on mainshaft rear bearing. Refer to
.
CAUTION:
Only 1 adjusting shim can be selected.
• Calculate dimension (P) (thickness of adjusting shim) using the fol-
lowing procedure to satisfy specification of end play for mainshaft
rear bearing.
*: Refer to the latest parts information to use a dummy adjusting shim of which part number is the thinnest in thickness. Refer to
146, "Available Adjusting Shims"
.
1. Install transaxle case following the procedures below.
a. Temporarily install snap ring of mainshaft rear bearing into tran-
saxle case.
CAUTION:
Do not reuse snap ring.
b. Install dummy adjusting shim (1) to mainshaft assembly.
5
: Snap ring
6
: Mainshaft
End play : Refer to
.
Dimension P = (M + N) - End play
P
: Thickness of adjusting shim
M
: Distance between dummy adjusting shim on
mainshaft rear bearing end face and transaxle
case end face
N*
: Thickness of dummy adjusting shim
PCIB1880E
PCIB1842E
PCIB1826E
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