Nissan Juke F15. Instruction — part 288
ELECTRIC CONTROLLED COUPLING
DLN-157
< UNIT DISASSEMBLY AND ASSEMBLY >
[REAR FINAL DRIVE: RTVS]
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4. Install electric controlled coupling (1) to spline of center stem
with grommet of harness facing upward, temporarily tighten
reamer bolts (2) to the positions shown in the figure.
CAUTION:
Never damage side oil seal.
5. Tighten reamer bolts and coupling cover mounting bolts to the
specified torque.
CAUTION:
Never allow harness to get caught in the bolt.
6. Replace connector clip from electric controlled coupling connec-
tor, and then insert it to final drive assembly.
CAUTION:
• Never reuse connector clip.
• When inserting connector clip to final drive assembly,
never tug harness.
7. Connect electric controlled coupling connector (1) to sub-har-
ness (2).
8. When oil leaks while removing, check oil level after the installa-
.
9. When replacing electric controlled coupling, perform writing unit
characteristics after installing rear final drive assembly to the
vehicle. Refer to
CAUTION:
Always perform writing unit characteristics of both side
electric controlled couplings.
A: Left side
B: Right side
: Vehicle front
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DLN-158
< UNIT DISASSEMBLY AND ASSEMBLY >
[REAR FINAL DRIVE: RTVS]
CENTER STEM ASSEMBLY
CENTER STEM ASSEMBLY
Exploded View
INFOID:0000000012199516
1.
Filler plug
2.
Gasket
3.
Drain plug
4.
Breather tube
5.
Hose clamp
6.
Breather hose
7.
Breather
8.
Band clip
9.
Sub-harness
10. Rear cover
11. Center stem
12. Side bearing (right)
13. Side bearing adjusting shim (right)
14. Side oil seal (right)
15. Connector clip
16. Electric controlled coupling (right)
17. Electric controlled coupling oil seal
18. Reamer bolt
19. Drive pinion
20. Drive pinion adjusting shim
21. Pinion bearing (rear)
22. Collapsible spacer
23. Breather
24. Gear carrier
25. Carrier bracket (right)
26. Pinion bearing (front)
27. Front oil seal
28. Companion flange
29. Drive pinion lock nut
30. Carrier bracket (left)
31. Drive gear
32. Side bearing (left)
33. Side bearing adjusting shim (left)
34. Side oil seal (left)
35. Electric controlled coupling (left)
A.
Oil seal lip
B.
Gear carrier mounting face
: Always replace after every disassembly.
: Select with proper thickness.
: N·m (kg-m, ft-lb)
: Apply multi purpose grease
: Apply gear oil.
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CENTER STEM ASSEMBLY
DLN-159
< UNIT DISASSEMBLY AND ASSEMBLY >
[REAR FINAL DRIVE: RTVS]
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Disassembly
INFOID:0000000012199517
1. Remove carrier brackets.
2. Remove electric controlled couplings. Refer to
.
3. Remove breather tube and breathers.
CAUTION:
Remove breather tube and breathers only when necessary.
4. Remove side oil seal with the suitable oil seal remover.
CAUTION:
Never damage gear carrier and rear cover.
5. Remove rear cover mounting bolts.
6. Set the drifts (A and B) to the right and left side bearing adjusting
shims individually. Press center stem assembly with side bear-
ing to remove gear carrier assembly and rear cover assembly.
CAUTION:
The pressure shall be as low as possible to remove gear
carrier assembly and rear cover assembly. The maximum
pressure shall be 10 kN (1 ton, 1.0 Imp ton).
NOTE:
Center stem assembly, side bearings, and adjusting shims are
compressed and integrated in gear carrier and rear cover.
7. Remove drain plug and filler plug, if necessary.
8. Remove side bearing adjusting shims and outer races of side bearing .
CAUTION:
Mark the side bearing adjusting shims so that the original mounting positions (right/left) can be
identified later.
9. Remove inner race of side bearing (right), using the puller (A),
the replacer (B) and the drift (C).
: Apply anti-corrosive oil.
: Apply Genuine Silicone RTV or equivalent. Refer to
GI-22, "Recommended Chemical Products and Sealants"
.
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A : Drift [SST: KV38109820 (
—
)]
B : Drift [SST: KV38109810 (
—
)]
A : Puller (Commercial service tool)
B : Replacer (Commercial service tool)
C : Drift [SST: ST33052000 (
—
)]
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DLN-160
< UNIT DISASSEMBLY AND ASSEMBLY >
[REAR FINAL DRIVE: RTVS]
CENTER STEM ASSEMBLY
10. Remove inner race of side bearing (left), using the puller (A), the
replacer (B) and the drift (C).
11. Remove center stem from drive gear, using the drift (A) [SST:
ST33220000 (J-25804-01)].
12. Perform inspection after disassembly. Refer to
Assembly
INFOID:0000000012199518
1. Press center stem to drive gear, using the drift (A) [SST:
ST33052000 (
—
)].
2. Press inner race of side bearing (right) to center stem assembly,
using the drift (A) (Commercial service tool).
CAUTION:
• Never reuse side bearing.
• Apply gear oil to side bearing.
A : Puller (Commercial service tool)
B : Replacer (Commercial service tool)
C : Drift [SST: ST02371000 (
—
)]
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