Nissan Juke F15. Instruction — part 612
EM-2
AWD : Removal and Installation . . . . . . . .
TURBOCHARGER . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ....
Removal and Installation . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
EXHAUST MANIFOLD . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ....
Removal and Installation . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
OIL PAN (LOWER) . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ....
Removal and Installation . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
HIGH PRESSURE FUEL PUMP AND FUEL
HOSE . . . . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ....
Removal and Installation . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
FUEL INJECTOR AND FUEL TUBE . . . . .
Exploded View . . . . . . . . . . . . . ....
Removal and Installation . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER . . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ....
Removal and Installation . . . . . . . . . ....
UNIT REMOVAL AND INSTALLATION . .
ENGINE ASSEMBLY . . . . . . . . . . .
2WD . . . . . . . . . . . . . . . . . . ...
2WD : Exploded View . . . . . . . . . . . .
2WD : Removal and Installation . . . . . . . .
2WD : Inspection . . . . . . . . . . . . ....
AWD . . . . . . . . . . . . . . . . . . ..
AWD : Exploded View . . . . . . . . . . ....
AWD : Removal and Installation . . . . . . . .
AWD : Inspection . . . . . . . . . . . . ....
UNIT DISASSEMBLY AND ASSEMBLY .
ENGINE STAND SETTING . . . . . . . .
Setting . . . . . . . . . . . . . . . . ....
ENGINE UNIT . . . . . . . . . . . . .
Disassembly . . . . . . . . . . . . . . ...
Assembly . . . . . . . . . . . . . . . ....
DRIVE BELT AUTO TENSIONER AND IDLER
PULLEY . . . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ....
Removal and Installation . . . . . . . . . ....
TIMING CHAIN . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
CAMSHAFT . . . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
OIL SEAL . . . . . . . . . . . . . . ...
VALVE OIL SEAL . . . . . . . . . . . . . .
VALVE OIL SEAL : Removal and Installation . . .
FRONT OIL SEAL . . . . . . . . . . . . . .
FRONT OIL SEAL : Removal and Installation . .
REAR OIL SEAL . . . . . . . . . . . . . ...
REAR OIL SEAL : Removal and Installation . . ...
CYLINDER HEAD . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Disassembly and Assembly . . . . . . . . ..
Inspection . . . . . . . . . . . . . . . ..
OIL PAN (UPPER) . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
CYLINDER BLOCK . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ..
Disassembly and Assembly . . . . . . . . ..
Inspection . . . . . . . . . . . . . . . ..
HOW TO SELECT PISTON AND BEARING ...
Description . . . . . . . . . . . . . . .
Piston . . . . . . . . . . . . . . . . .
Connecting Rod Bearing . . . . . . . . . .
Main Bearing . . . . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .
General Specification . . . . . . . . . . .
Drive Belt . . . . . . . . . . . . . . . ..
Spark Plug . . . . . . . . . . . . . . .
Exhaust Manifold . . . . . . . . . . . . ..
Turbocharger . . . . . . . . . . . . . .
Camshaft . . . . . . . . . . . . . . . ...
Cylinder Head . . . . . . . . . . . . . ...
Cylinder Block . . . . . . . . . . . . . ...
Connecting Rod Bearing . . . . . . . . . ...
Main Bearing . . . . . . . . . . . . . . .
MR EXCEPT FOR NISMO RS MODELS
PRECAUTION . . . . . . . . . . ...
EM-3
C
D
E
F
G
H
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J
K
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EM
A
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Precautions for Removing Battery Terminal . . .
Precaution for Procedure without Cowl Top Cover
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect . . . . . . . . .
Special Cautions to Ensure the Safe Disposal of
Sodium-filled Exhaust Valves . . . . . . . .
Precaution for Handling High Pressure Fuel Sys-
tem . . . . . . . . . . . . . . . . . .
Precautions For Engine Service . . . . . . .
Parts Requiring Angle Tightening . . . . . . .
Liquid Gasket . . . . . . . . . . . . . .
PREPARATION . . . . . . . . . . .
PREPARATION . . . . . . . . . . . .
Special Service Tools . . . . . . . . . . .
Commercial Service Tools . . . . . . . . .
Service Parts . . . . . . . . . . . . . . .
SYSTEM DESCRIPTION . . . . . . ...
COMPONENT PARTS . . . . . . . . . .
Engine Cover . . . . . . . . . . . . . .
Air Cleaner and Air Duct . . . . . . . . . ...
Electric Throttle Control Actuator . . . . . . ..
Intake Manifold . . . . . . . . . . . . . ..
Fuel Injector . . . . . . . . . . . . . . ..
Exhaust Manifold and Turbocharger Assembly .
Charge air cooler . . . . . . . . . . . . ...
Catalyst Converter . . . . . . . . . . . .
Drive Belt . . . . . . . . . . . . . . . ...
High-pressure Fuel Pump . . . . . . . . . .
Rocker Cover . . . . . . . . . . . . . .
Camshaft Sprocket . . . . . . . . . . . .
Camshaft . . . . . . . . . . . . . . . ...
Valve . . . . . . . . . . . . . . . . . .
Cylinder Head . . . . . . . . . . . . . ...
Front Cover . . . . . . . . . . . . . . ...
Timing Chain . . . . . . . . . . . . . . .
Crankshaft Pulley . . . . . . . . . . . . ..
Crankshaft . . . . . . . . . . . . . . . .
Piston . . . . . . . . . . . . . . . . .
Connecting Rod . . . . . . . . . . . . .
Cylinder Block . . . . . . . . . . . . . ...
Front Oil Seal . . . . . . . . . . . . . .
Rear Oil Seal . . . . . . . . . . . . . . .
Oil Pan . . . . . . . . . . . . . . . . ..
Engine Mount . . . . . . . . . . . . . .
STRUCTURE AND OPERATION . . . . . .
Main Motor System . . . . . . . . . . . ...
Valves . . . . . . . . . . . . . . . . ...
Intake/Exhaust System . . . . . . . . . . .
BASIC INSPECTION . . . . . . . . .
CAMSHAFT VALVE CLEARANCE . . . . .
Inspection and Adjustment . . . . . . . . .
COMPRESSION PRESSURE . . . . . . .
Inspection . . . . . . . . . . . . . . . ..
SYMPTOM DIAGNOSIS . . . . . . .
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .
Diagnosis Chart By Symptom . . . . . . . .
PERIODIC MAINTENANCE . . . . . ..
DRIVE BELT . . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
Adjustment . . . . . . . . . . . . . . . .
AIR CLEANER FILTER . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection (Viscous Paper Type) . . . . . . ...
SPARK PLUG . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
REMOVAL AND INSTALLATION . . . .
ENGINE COVER . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
AIR CLEANER AND AIR DUCT . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
CHARGE AIR COOLER . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
INTAKE MANIFOLD . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
OIL PAN (LOWER) . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
HIGH PRESSURE FUEL PUMP AND FUEL
HOSE . . . . . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
EM-4
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER . . . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
UNIT REMOVAL AND INSTALLATION .
ENGINE ASSEMBLY . . . . . . . . . ...
2WD . . . . . . . . . . . . . . . . . . ..
2WD : Exploded View . . . . . . . . . . .
2WD : Removal and Installation . . . . . . .
2WD : Inspection . . . . . . . . . . . . ...
AWD . . . . . . . . . . . . . . . . . . .
AWD : Exploded View . . . . . . . . . . ...
AWD : Removal and Installation . . . . . . .
AWD : Inspection . . . . . . . . . . . . ...
UNIT DISASSEMBLY AND ASSEMBLY ...
ENGINE STAND SETTING . . . . . . . ..
Installation . . . . . . . . . . . . . . . .
ENGINE UNIT . . . . . . . . . . . . ..
Disassembly and Assembly . . . . . . . . ...
FLYWHEEL . . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
DRIVE PLATE . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
DRIVE BELT AUTO TENSIONER AND IDLER
PULLEY . . . . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
CATALYST . . . . . . . . . . . . . ..
2WD . . . . . . . . . . . . . . . . . . ..
2WD : Exploded View . . . . . . . . . . .
2WD : Removal and Installation . . . . . . .
AWD . . . . . . . . . . . . . . . . . . .
AWD : Exploded View . . . . . . . . . . ...
AWD : Removal and Installation . . . . . . .
EGR SYSTEM . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Disassembly and Assembly . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
EXHAUST MANIFOLD AND TURBOCHARG-
ER ASSEMBLY . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
TIMING CHAIN . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
CAMSHAFT . . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
OIL SEAL . . . . . . . . . . . . . . ..
VALVE OIL SEAL . . . . . . . . . . . . ...
VALVE OIL SEAL : Removal and Installation . ...
FRONT OIL SEAL . . . . . . . . . . . . ...
FRONT OIL SEAL : Removal and Installation . ..
REAR OIL SEAL . . . . . . . . . . . . . .
REAR OIL SEAL : Removal and Installation . . .
CYLINDER HEAD . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Disassembly and Assembly . . . . . . . . ..
Inspection . . . . . . . . . . . . . . . ..
OIL PAN (UPPER) . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
CYLINDER BLOCK . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ..
Disassembly and Assembly . . . . . . . . ..
Inspection . . . . . . . . . . . . . . . ..
HOW TO SELECT PISTON AND BEARING ...
Selective-fit Service Parts . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .
General Specification . . . . . . . . . . .
Drive Belt . . . . . . . . . . . . . . . ..
Air Cleaner . . . . . . . . . . . . . . .
Spark Plug . . . . . . . . . . . . . . .
Exhaust Manifold . . . . . . . . . . . . ..
Camshaft . . . . . . . . . . . . . . . ...
Cylinder Head . . . . . . . . . . . . . ...
Cylinder Block . . . . . . . . . . . . . ...
Connecting Rod Bearing . . . . . . . . . ...
PRECAUTIONS
EM-5
< PRECAUTION >
[MR FOR NISMO RS MODELS]
C
D
E
F
G
H
I
J
K
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M
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PRECAUTION
PRECAUTIONS
Precautions for Removing Battery Terminal
INFOID:0000000012958640
When disconnecting the battery terminal, pay attention to the following.
• Always use a 12V battery as power source.
• Never disconnect battery terminal while engine is running.
• When removing the 12V battery terminal, turn OFF the ignition
switch and wait at least 30 seconds.
• For vehicles with the engine listed below, remove the battery termi-
nal after a lapse of the specified time:
NOTE:
ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal
is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.
• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait
for at least 15 minutes to remove the battery terminal.
NOTE:
• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.
• Example of high-load driving
- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.
- Driving for 30 minutes or more on a steep slope.
• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON
the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-
nected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.
Precaution for Procedure without Cowl Top Cover
INFOID:0000000012197228
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012197229
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
D4D engine
: 20 minutes
YS23DDT
: 4 minutes
HRA2DDT
: 12 minutes
YS23DDTT
: 4 minutes
K9K engine
: 4 minutes
ZD30DDTi
: 60 seconds
M9R engine
: 4 minutes
ZD30DDTT
: 60 seconds
R9M engine
: 4 minutes
V9X engine
: 4 minutes
YD25DDTi
: 2 minutes
SEF289H
PIIB3706J
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