Harley Davidson 2013 Sportster Models. Service Manual — page 44
6.13
IGNITION COIL
GENERAL
The ignition coil is attached to a mounting bracket secured by
the front fuel tank mounting bolt. The unit is divided into sep-
arate front and rear coils that fire the spark plugs one cylinder
at a time.
The ignition coil is mounted on the left half of a two-piece
bracket assembly. The right half of the bracket assembly
secures the ignition switch and right wire harness caddy to the
vehicle. The two bracket halves are secured together with a
screw.
NOTE
This part cannot be repaired. Replace upon failure.
See the electrical diagnostic manual for troubleshooting.
REMOVAL
To prevent spray of fuel, purge system of high-pressure
fuel before supply line is disconnected. Gasoline is
extremely flammable and highly explosive, which could
result in death or serious injury. (00275a)
1.
Purge the fuel supply hose of high pressure gasoline.
Disconnect fuel supply hose from fuel pump module on
bottom left side of fuel tank. See
or
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
2.
Remove main fuse.
3.
Remove seat.
4.
Remove fuel tank. See
or
.
5.
XL Models Only:
See
. Remove screw (1)
securing left wire harness caddy (2) to right wire harness
caddy. Carefully disengage left wire harness caddy and
pull away from frame backbone. See
.
NOTE
Always grasp rubber boot as close as possible to the spark
plug terminal when removing spark plug cables. Do not pull on
the cable portion itself. Pulling on the cable will damage the
cable's carbon core.
1
2
3
sm03784
1. Screw
2. Left wire harness caddy
3. Ignition coil
Figure 6-30. Ignition Coil and Left Wire Harness Caddy:
XL Models
6.
See
or
. Unplug coil harness con-
nector [83B] (2) from ignition coil (1).
7.
Pull front spark plug boot and cable (3) from left ignition
coil tower.
8.
Pull rear spark plug boot and cable (4) from right ignition
coil tower.
9.
Remove screw (5) securing coil bracket (6). Remove coil
and bracket from vehicle.
10. See
or
. Remove two screws (4)
to separate ignition coil (1) from mounting bracket (2) and
plate (3).
2013 Sportster Service: Electrical 6-27
1
2
3
4
5
6
sm03788
1. Ignition coil
2. Coil harness connector [83B]
3. Front spark plug boot and cable
4. Rear spark plug boot and cable
5. Screw
6. Mounting bracket
Figure 6-31. Ignition Coil Mounting and Connections: XL
Models Only
6
2
1
3
4
5
sm05538
1. Ignition coil
2. Coil harness connector [83B]
3. Front spark plug boot and cable
4. Rear spark plug boot and cable
5. Screw
6. Mounting bracket
Figure 6-32. Ignition Coil Mounting and Connections: XR
1200X
1
2
3
4
5
sm03789
1. Ignition coil
2. Mounting bracket
3. Plate
4. Screw (2)
5. Spark plug cables (2)
Figure 6-33. Ignition Coil Mounting: XL Models Only
5
2
3
4
1
sm05540
1. Ignition coil
2. Mounting bracket
3. Plate
4. Screw (2)
5. Spark plug cables (2)
Figure 6-34. Ignition coil Mounting: XR 1200X
INSTALLATION
TORQUE VALUE
FASTENER
2.7-8.1 Nm
24-72
in-lbs
Coil mounting screw
2.7-8.1 Nm
24-72
in-lbs
Coil mounting screw
4.0-5.1 Nm
35-45
in-lbs
Coil mounting bracket screw
1.
XL Models:
See
. Position
new
ignition coil
(1) on underside of mounting bracket (2). Fasten coil to
mounting bracket with two screws (4) and nut plate (3).
Tighten to 24-72
in-lbs
(2.7-8.1 Nm).
2.
XR 1200X:
See
. Position plate (3) over
new
ignition coil (1). Place screws (4) through coil and plate
and secure to mounting bracket (2). Tighten to 24-72
in-lbs
(2.7-8.1 Nm).
6-28 2013 Sportster Service: Electrical
3.
See
or
. Install the coil:
a.
Slide coil (1) with mounting bracket (6) into position.
b.
Make sure all wiring harnesses from front or motor-
cycle are positioned between coil bracket upright and
vehicle frame.
c.
Secure bracket with screw (5). Tighten to 35-45
in-lbs
(4.0-5.1 Nm).
4.
Plug spark plug cables into ignition coil towers: front spark
plug cable (3) to left side of coil, rear spark plug cable (4)
to right side of coil.
5.
XL Models:
See
. Mate left wire harness caddy
(2) to right wire harness caddy. Secure with screw (1) and
tighten. See
.
6.
Install fuel tank. See
or
.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
7.
Install seat.
8.
Install main fuse.
2013 Sportster Service: Electrical 6-29
6.14
HEADLAMP
BULB REPLACEMENT
Hi/Lo Beam
NOTE
Replace the bulb with the specified H4 halogen bulb.
1.
Remove the trim ring.
a.
XL 883L/N/R, XR 1200X:
See
. Remove
the screw (1), nut (2)and the trim ring (3).
b.
XL 1200V/C/CP/CA/CB:
See
. Remove
the screw (1) and the trim ring.
2.
Hold the lens and compress the release tabs of the bulb
connector (11) to disconnect from spade terminals.
3.
Pull the rubber boot (9) from back of the lens.
4.
Compress the ends of the retaining clip (8) to release from
the retaining tabs and pivot retaining clip back.
5.
Remove and replace the bulb (7).
NOTE
The tab opposite the center spade connector of bulb fits the
top notch in the reflector which points to the top of the lens.
6.
Pivot the retaining clip over the bulb. Press the ends into
the retaining tabs.
7.
Install the rubber boot with the word TOP over the top
notch. Press the center ring down flush with base of the
bulb.
8.
Connect the bulb connector to the bulb.
9.
Install the lens.
a.
XL 883L/N/R, XR 1200X:
Fit the adapter ring and the
lens to the headlamp shell.
b.
XL 1200V/C/CP/CA/CB:
With the finger gasket in
place, fit the adapter ring and the lens to the headlamp
shell.
10. Install the trim ring, screw and nut as necessary.
Position Lamp: HDI
1.
Disconnect the spade connectors from the position lamp
bulb holder.
2.
Pull the bulb holder from the lens.
3.
Quarter turn the bulb to remove and replace.
4.
Replace the bulb holder and connect the connectors.
3
1
10
2
8
11
4
9
7
5
6
sm06815a
1. Screw
2. Nut
3. Trim ring
4. Lens
5. Bulb shield
6. Position lamp (HDI)
7. Bulb
8. Wire clip
9. Rubber boot
10. Adapter ring
11. Connector
Figure 6-35. Headlamp Assembly: XL 883L/N/R, XR 1200X
4
2
6
1
5
11
7
8
9
10
3
sm07310a
1. Screw
2. Trim ring
3. Lens
4. Finger gasket
5. Bulb shield
6. Position lamp (HDI)
7. Bulb
8. Wire clip
9. Rubber boot
10. Adapter ring
11. Connector
Figure 6-36. Headlamp Assembly: XL 1200V/C/CP/CA/CB
6-30 2013 Sportster Service: Electrical
HEADLAMP MOUNTS
TORQUE VALUE
FASTENER
14-22 Nm
120-192
in-lbs
Headlamp upper bracket
fasteners: XL 883L/R/N, XR
1200X
14-27 Nm
120-240
in-lbs
Headlamp clamp nut: XL
883L/N/R, XR 1200X
41-47 Nm
30-35 ft-lbs
Headlamp mount: XL 1200X
41-47 Nm
30-35 ft-lbs
Headlamp assembly: XL
1200X
41-47 Nm
30-35 ft-lbs
Headlamp mount: XL
1200V/C/CP/CA/CB
41-47 Nm
30-35 ft-lbs
Headlamp assembly: XL
1200X
4.0-7.3 Nm
45-65
in-lbs
Clutch cable guide: XL
1200C/C ANV/CP/CA/CB
14-22 Nm
120-192
in-lbs
Headlamp visor: XL 1200C/C
ANV/CP/CA/CB
Mount: XL 883L/N/R, XR 1200X Models
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
1.
Remove main fuse.
2.
Install the headlamp assembly:
a.
See
. Mount the upper bracket (1) to the
upper fork clamp with a washer (3) and fastener (4).
Tighten to 120-192
in-lbs
(14-22 Nm).
b.
XR 1200X:
The headlamp assembly installs directly
into the upper fork clamp (2).
3.
Install the headlamp assembly with a washer (5), lock-
washer (6) and nut (7) and hand tighten.
4.
Install main fuse.
5.
Align the headlamp. Final tighten to 120-240
in-lbs
(14-
27 Nm).
6.
Install the plug (8).
4
7
5
8
6
2
1
3
sm06816a
1. Upper bracket (XL 883L/N/R)
2. Upper fork clamp (XR 1200X)
3. Washer
4. Fastener
5. Washer
6. Lockwasher
7. Nut
8. Plug
Figure 6-37. Headlamp Mount
Mount: XL 1200X
1.
Remove main fuse.
2.
See
. Install the fastener (1), washer (2) and
mounting post (3). Tighten to 30-35 ft-lbs (41-47 Nm).
3.
Install the headlamp with the fastener (4), washer (5).
Secure with the washer (6), lockwasher (7) and nut (8).
Hand tighten.
4.
Install main fuse.
5.
Align the headlamp.
6.
Tighten the headlamp assembly to 30-35 ft-lbs (41-47
Nm).
2013 Sportster Service: Electrical 6-31
8
3
4
2
1
7
5
6
sm06943
1. Fastener
2. Washer
3. Mounting post
4. Mount fastener
5. Washer
6. Washer
7. Lockwasher
8. Nut
Figure 6-38. Headlamp Assembly Mount: XL 1200X
Mount: XL 1200V/C/CP/CA/CB
1.
See
. Remove main fuse.
2.
Install the fastener (2), washer (3) and mounting post (1).
Tighten to 30-35 ft-lbs (41-47 Nm).
3.
Assemble the washer stack (5) and fastener (4). Install
the headlamp assembly. Hand tighten.
4.
Install main fuse.
5.
Align the headlamp.
6.
Tighten the headlamp locknut (6) to 30-35 ft-lbs (41-47
Nm).
5
3
4
6
1
2
sm07111a
1. Mount
2. Fastener
3. Washer
4. Fastener
5. Washer
6. Locknut
Figure 6-39. Headlamp Mount: XL 1200V/C/CP/CA/CB
Visor: XL 1200C/C ANV/CP/CA/CB
1.
See
. Install the clutch cable guide (1) with
fastener (2). Tighten to 45-65
in-lbs
(4.0-7.3 Nm).
2.
Install the headlamp visor (3) with fasteners (4) and
washers (5). Tighten to 120-192
in-lbs
(14-22 Nm).
1
4
2
3
5
sm07150
1. Clutch cable guide
2. Fastener
3. Visor
4. Fastener
5. Washer
Figure 6-40. Headlamp Visor: XL 1200C/C ANV/CP/CA/CB
6-32 2013 Sportster Service: Electrical
6.15
INDICATOR LAMP MODULE
GENERAL
The indicator lamps are LEDs housed in a self-contained, non-
repairable module.
NOTE
This part cannot be repaired. Replace upon failure.
PRELIMINARY DISASSEMBLY: ALL
MODELS
To prevent spray of fuel, purge system of high-pressure
fuel before supply line is disconnected. Gasoline is
extremely flammable and highly explosive, which could
result in death or serious injury. (00275a)
1.
Position vehicle upright. Purge the fuel supply hose of high
pressure gasoline. Disconnect fuel supply hose from fuel
pump module. See
or
.
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
2.
Remove main fuse.
3.
Remove seat.
4.
Remove fuel tank. See
or
.
5.
See
:
a.
XL Models:
Remove screw securing left wire harness
caddy to right wire harness caddy.
b.
Locate instruments connector [20] on right wire har-
ness caddy for XL models and on left side of caddy
for XR 1200X. Unplug connector [20A].
6.
Record the location of all cable straps securing instrument
harness to vehicle. Cut cable straps to free instrument
harness.
REPLACEMENT: XL 1200C/C ANV/CP/CA
EXCEPT WITH MINI-APE HANDLEBAR
TORQUE VALUE
FASTENER
16.3 -24.4 Nm
12-18 ft-lbs
Handlebar riser clamp screw
16.3 -24.4 Nm
12-18 ft-lbs
Handlebar riser clamp screw
0.9-1.4 Nm
8-12
in-lbs
Handlebar riser cover screw
1.
See
. Remove two screws (1) and riser cover
(2) from behind handlebar riser (3).
2.
Remove
four
screws
(4)
securing
speedometer
housing/handlebar clamp (5) to handlebar riser.
3.
Carefully bend back four latches (8) on indicator lamp
bezel (6). Remove indicator lamp module (7).
4.
Remove the speedometer. See
.
9
8
1
6
5
4
3
7
2
sm01361
1. Screw (2)
2. Riser cover
3. Handlebar riser
4. Screw (4)
5. Speedometer housing/handlebar clamp
6. Indicator lamp bezel with lens
7. Indicator lamp module
8. Latch (4)
9. Instrument harness connector [20A]
Figure 6-41. Indicator Lamps: XL 1200C/C ANV/CP/CA
Except w/Mini-Ape Handlebar
5.
Carefully pull harness with connector [39B] and trip odo-
meter
reset
button
from
back
of
speedometer
housing/handlebar clamp.
6.
Pull instrument harness with connector [20A] up through
upper fork bracket and remove harness from vehicle.
7.
Place
new
instrument harness in position.
8.
Carefully feed connector [20A] end down through upper
fork bracket and along left side of frame steering head.
NOTE
Verify that speedometer harness and trip odometer switch
harness are positioned underneath the handlebar and that the
indicator lamp module harness feeds over the top of the
handlebar.
9.
Carefully feed end of harness with connector [39B] and
trip odometer reset button through back of speedometer
housing/handlebar clamp.
2013 Sportster Service: Electrical 6-33
10. Install the speedometer. See
.
11. See
. Install indicator lamp module (7) into
back of speedometer housing/handlebar clamp (5). Secure
with four latches (8) on indicator lamp bezel (6).
12. Install speedometer housing/handlebar clamp onto
handlebar riser (3). Secure with four screws (4).
13. Adjust the handlebar to the desired position.
14. Tighten:
a.
Front screws first, to 12-18 ft-lbs (16.3 -24.4 Nm).
b.
Rear screws to 12-18 ft-lbs (16.3 -24.4 Nm).
15. Install riser cover (2) behind handlebar riser. Secure with
two screws (1). Verify that the handlebar control harnesses
are not pinched between handlebar riser and riser cover.
Tighten to 8-12
in-lbs
(0.9-1.4 Nm).
16. Proceed to
6.15 INDICATOR LAMP MODULE, Assembly:
REPLACEMENT: XL 883R/L/N, XL 1200X/V,
XL 1200CP/CB WITH MINI-APE HANDLEBAR
TORQUE VALUE
FASTENER
16.3-24.4 Nm
12-18 ft-lbs
Handlebar clamp screw
16.3-24.4 Nm
12-18 ft-lbs
Handlebar clamp screw
1.
Cover headlamp bracket with a clean soft cloth to protect
surface.
2.
See
. Holding speedometer housing/handlebar
clamp (2), remove four screws securing housing/clamp
assembly to handlebar risers.
3.
Remove two screws (5) to separate indicator lamp module
(3) from speedometer housing/handlebar clamp and the
indicator lamp bezel.
4.
Remove speedometer. See
.
5.
Remove instrument harness.
6.
Place
new
instrument harness in position.
7.
Install speedometer. See
.
8.
See
. Assemble the indicator lamp bezel (1)
and the indicator lamp module (3) onto speedometer
housing/handlebar clamp (2). Secure with two screws (5).
9.
Install housing/clamp assembly onto handlebar risers.
Secure with screws:
10. Tighten:
a.
Rear screws first, to 12-18 ft-lbs (16.3-24.4 Nm).
b.
Front screws to 12-18 ft-lbs (16.3-24.4 Nm).
11. Proceed to
6.15 INDICATOR LAMP MODULE, Assembly:
1
2
3
4
5
sm02478a
1. Indicator lamp bezel
2. Speedometer housing/handlebar clamp
3. Indicator lamp module
4. Instrument harness connector [20A]
5. Screw (2)
Figure 6-42. Indicator Lamps: XL 883R/L/N, XL 1200X/V,
XL 1200CP/CB (w/mini-ape handlebar)
REPLACEMENT: XR 1200X
TORQUE VALUE
FASTENER
16.3-24.4 Nm
12-18 ft-lbs
Handlebar clamp screw
1.
Cover headlamp bracket with a clean soft cloth to protect
surface.
2.
See
. Holding instrument bracket (2), remove
two screws with lockwashers securing instrument bracket
to handlebar risers.
3.
Remove two screws (5) to separate indicator lamp module
(3) from instrument bracket and the indicator lamp bezel
(1).
6-34 2013 Sportster Service: Electrical
4
5
1
3
2
sm06719b
1. Indicator lamp bezel
2. Instrument bracket
3. Indicator lamp module
4. Instrument harness connector [20A]
5. Screw (2)
Figure 6-43. Indicator Lamps: XR 1200X
4.
Remove instrument harness. See
or
5.
Install
new
instrument harness. See
or
6.
See
. Assemble the indicator lamp bezel and
the indicator lamp module (3) onto instrument bracket (2).
Secure with two screws (5).
7.
Install instrument bracket onto handlebar risers. Tighten
to 12-18 ft-lbs (16.3-24.4 Nm).
8.
Proceed to
6.15 INDICATOR LAMP MODULE, Assembly:
.
ASSEMBLY: ALL MODELS
1.
XL Models:
See
.
a.
Feed instrument harness between coil bracket
uprights, back to right wire harness caddy.
b.
Plug instrument harness pin connector [20A] into
socket connector [20B] in right wire harness caddy.
c.
Mate right and left wire harness caddies. Secure with
screw and tighten.
2.
XR 1200X:
See
.
a.
Feed instrument harness along left side of frame next
to left and right hand control harnesses and inside of
coil bracket upright.
b.
Plug instrument harness pin connector [20A] into
socket connector [20B] in right wire harness caddy.
3.
Secure instrument harness to vehicle with cable straps in
locations previously noted.
4.
Install fuel tank. See
or
.
5.
Install main fuse.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
6.
Install seat.
2013 Sportster Service: Electrical 6-35
6.16
TAIL LAMP: ALL MODELS EXCEPT XL 883N/XL
1200X/V
BULB REPLACEMENT EXCEPT XL 1200C/C
ANV/CP/CA/CB
TORQUE VALUE
FASTENER
2.3-2.7 Nm
20-24
in-lbs
Tail lamp lens screw
NOTE
XL 883N/XL 1200X/V:
•
The stop lamps are dual filament turn signal bulbs in
housings with red lenses. Replace the turn signal bulbs.
•
Certain markets require the XL 883R/L tail lamp.
1.
Turn the ignition switch to OFF.
2.
See
. Remove two screws and lens (4) from
base (3).
3.
Press the locking tab. Remove 4-pin multilock connector
from circuit board.
4.
Turn socket assembly (1) one-quarter turn counterclock-
wise to release assembly from lens. Remove (pull)
assembly from lens. Remove bulb from socket.
5.
Coat base of
new
bulb with ELECTRICAL CONTACT
LUBRICANT. Install
new
bulb into socket.
6.
Install bulb assembly into lens. Turn assembly one-quarter
turn clockwise to lock in place.
7.
Connect 4-pin multilock connector to circuit board.
8.
Install lens to base with two screws. Tighten to 20-24
in-lbs
(2.3-2.7 Nm).
Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)
9.
Test tail lamp.
68140-98
4
2
1
3
sm01362
1. Bulb/socket assembly
2. 4-pin multilock connector
3. Base
4. Lens
Figure 6-44. Tail Lamp
BASE REPLACEMENT: XL 883R/L AND XR
1200X
TORQUE VALUE
FASTENER
5.1-5.4 Nm
45-48
in-lbs
Tail lamp base mounting
screw: XL Models
4.1-6.8 Nm
36-60
in-lbs
Tail lamp base mounting
screw: XR 1200X
2.3-2.7 Nm
20-24
in-lbs
Tail lamp lens screw
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
1.
Remove main fuse.
2.
See
or
. Remove two screws (1)
and lens (2) from base (9).
3.
See
. Press locking tab and remove 4-Pin
multilock connector [93] (1) from circuit board.
4.
Press locking tabs and remove right [18] (3) and left [19]
(2) two 2-Pin turn signal connectors and 6-Pin Power In
connector [94] (4) from the circuit board.
5.
XL Models except 1200C/CP/CA/CB:
See
Remove base as follows:
a.
Remove screw (6) from nut plate (7).
b.
Remove circuit board (8) from base.
c.
Remove base (9) from rear fender.
6-36 2013 Sportster Service: Electrical
6.
XL Models except 1200C/CP/CA/CB:
Install base as
follows:
a.
Install base on rear fender.
b.
Install screw, pin housing and circuit board to base.
Tighten to 45-48
in-lbs
(5.1-5.4 Nm).
6
4
5
7
1
8
3
9
2
sm07146a
1. Screw
2. Lens
3. Socket
4. Bulb
5. Tail lamp connector [93]
6. Screw
7. Nut plate
8. Circuit board
9. Base
Figure 6-45. Tail Lamp Assembly: XL 883R/L
7.
XR 1200X:
See
. Remove base as follows:
a.
Remove pin housing and circuit board from base.
b.
Remove screws (1, 2) and remove base from frame.
c.
If replacing base, remove turn signals from base. See
.
3
2
7
6
1
4
5
sm07157
1. Screw
2. Lens
3. Socket
4. Gasket
5. Reflector
6. Circuit board
7. Fastener
Figure 6-46. Tail Lamp Assembly: XR 1200X
8.
XR 1200X:
See
. Install base as follows:
a.
Install base to frame with screws (1, 2). Tighten screw
to 36-60
in-lbs
(4.1-6.8 Nm).
b.
Set pin housing and circuit board onto base.
9.
Install connectors to circuit board.
10. Install lens to base with two screws. Tighten screws to
20-24
in-lbs
(2.3-2.7 Nm).
11. Install main fuse.
Be sure headlamp, tail and stop lamp and turn signals are
operating properly before riding. Poor visibility of rider to
other motorists can result in death or serious injury.
(00478b)
12. Verify operation of lighting system.
2013 Sportster Service: Electrical 6-37
1
4
3
2
sm01365
1. Tail lamp [93]
2. Left turn signal [19]
3. Right turn signal [18]
4. Power in [94]
Figure 6-47. Tail Lamp Base Connectors
H-D
USA
68830-98
1
2
sm01364
1. Pin housing
2. Circuit board
Figure 6-48. Pin Housing and Circuit Board
1
2
3
1
sm05566
1. Screw (2)
2. Screw
3. Base
Figure 6-49. Tail Lamp Base: XR 1200X
LED TAIL LAMP: XL 1200C/C ANV/CP/CA/CB
TORQUE VALUE
FASTENER
2.3-2.8 Nm
20-25
in-lbs
Tail lamp LED screws: XL
1200C/C ANV/CP/CA/CB
4.5-5.6 Nm
40-50
in-lbs
Tail lamp LED base fasteners:
XL 1200C/C ANV/CP/CA/CB
Removal
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
1.
Remove main fuse.
2.
Remove the seat.
3.
See
. Separate the tail lamp subharness con-
nector [40] housings.
4.
Remove the lower rear shock bolts and raise the motor-
cycle to access the tail lamp. See
5.
See
. Remove the fasteners (3) and remove
the wire harness from the inner fender rail.
6.
Separate the tail lamp base (2) from the rubber gasket
(5).
7.
Remove the two screws (4) to remove the LED (1) from
the tail lamp base.
6-38 2013 Sportster Service: Electrical
sm07136
Figure 6-50. Tail Lamp Subharness Connector [40]
Installation
1.
Thread the LED wire harness through the tail lamp base
and the rubber gasket.
2.
Fasten the LED to the tail lamp base and tighten the
screws to 20-25
in-lbs
(2.3-2.8 Nm).
3.
Loosely install the rubber gasket and the tail lamp to the
fender and thread the wire harness back through the inner
rail.
4.
Tighten the fasteners to 40-50
in-lbs
(4.5-5.6 Nm).
5.
Lower the rear wheel and install the shock bolts. See
.
6.
Connect the subharness connector [7] housings.
7.
Install main fuse.
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
8.
Install the seat.
Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)
9.
Verify operation of lighting system.
5
6
3
2
1
4
sm07159
1. LED tail lamp
2. Base
3. Fasteners
4. Screws
5. Gasket
6. Subharness connector [40]
Figure 6-51. LED Tail Lamp: XL 1200C/C ANV/CP/CA/CB
2013 Sportster Service: Electrical 6-39
6.17
LICENSE PLATE LAMP MODULE: XL 883N, XL
1200X/V
GENERAL
The XL 883N and XL 1200X/V models use a convertible side-
mount license plate in some markets. This assembly requires
a separate license plate lamp module.
NOTES
•
This part cannot be repaired. Replace upon failure.
•
This feature may not be available in all markets.
REMOVAL: DOMESTIC ONLY
TOOL NAME
PART NUMBER
FAT JACK
HD-45968
To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)
1.
Remove main fuse.
2.
Position vehicle upright on a suitable lift. Use a FAT JACK
(Part No. HD-45968) or similar lifting device underneath
frame to raise rear end of motorcycle high enough to
permit the removal of the lower shock absorber mounting
screws.
3.
Remove lower shock absorber mounting screw and nut
on each side of vehicle. See
.
4.
Continue to raise vehicle enough to access wiring on
underside of rear fender.
5.
Remove seat.
6.
See
. Unplug license plate lamp connector
[40].
7.
See
. Carefully pull license plate lamp harness
(6) through feed-through hole (5) on left side of fender.
8.
Remove license plate lamp harness from fender harness
clip (1) on left side of fender.
9.
See
. Remove license plate lamp harness (3)
from upper license plate bracket harness clips (1) and
harness channel (2).
10. Remove two screws (4) and license plate lamp module
(5) from license plate bracket.
sm02507
Figure 6-52. License Plate Lamp Connector [40]
2
1
4
6
3
1
5
sm01172a
1. Harness bracket (2)
2. Right rear lighting harness
3. Left rear lighting harness
4. Right feed-through hole
5. Left feed-through hole
6. License plate lamp harness
Figure 6-53. Lighting Harnesses and Harness Brackets:
XL 883N, XL 1200X/V
6-40 2013 Sportster Service: Electrical
3
5
4
1
2
sm01175
1. Upper license plate bracket harness clip (5)
2. Harness channel
3. License plate lamp harness
4. Screw (2)
5. License plate lamp module
Figure 6-54. Removing/Installing License Plate Lamp
Module: XL 883N, XL 1200X
INSTALLATION: DOMESTIC ONLY
TORQUE VALUE
FASTENER
61-68 Nm
45-50 ft-lbs
Shock absorber mounting bolt
1.
See
. Install
new
license plate lamp module
(5) into convertible side mount license plate bracket.
Secure with two screws (4).
2.
Feed license plate lamp harness (3) up through harness
channel (2). Insert harness into upper license plate bracket
harness clips (1).
3.
See
. Insert license plate lamp harness (6) into
fender harness clip (1) on left side of fender.
4.
Feed harness through feed-through hole (5) on left side
of rear fender.
5.
See
. Plug in license plate lamp connector [40].
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
6.
Install seat.
7.
Install lower shock absorber screw and nut on each side
of vehicle. Tighten to 45-50 ft-lbs (61-68 Nm). See
.
8.
Install main fuse.
9.
Remove vehicle from lift.
Be sure headlamp, tail and stop lamp and turn signals are
operating properly before riding. Poor visibility of rider to
other motorists can result in death or serious injury.
(00478b)
10. Verify operation of lighting system.
REMOVAL: NON-DOMESTIC
TOOL NAME
PART NUMBER
FAT JACK
HD-45968
See
. The XL 883N and XL 1200X/V models built
for international markets incorporate a center-mounted license
plate holder and lamp assembly.
sm03732
Figure 6-55. License Plate Holder and Lamp Assembly: XL
883N, XL 1200X/V (HDI)
1.
Remove main fuse.
2.
Remove seat.
3.
Use a FAT JACK (Part No. HD-45968) or similar lifting
device underneath frame to raise rear end of motorcycle
high enough to permit the removal of the lower shock
absorber mounting screws.
4.
Remove lower shock absorber mounting screw and nut
on each side of vehicle. See
5.
Continue to raise vehicle enough to access wiring on
underside of rear fender.
6.
See
. Unplug license plate lamp harness con-
nector [40] (2).
7.
See
. Remove license plate lamp harness (3)
from harness bracket (1) and three harness clips (2). Feed
harness and connector in through hole in rear fender.
8.
See
. Remove two fender support screws with
washers (4). Remove screw with washer (5) securing rear
fender to fender brace (2). Remove fender brace and
license plate holder assembly (1).
2013 Sportster Service: Electrical 6-41
1
2
4
3
sm03733
1. Interconnect harness
2. License plate lamp harness connector [40]
3. Right turn signal/brake/tail lamp harness con-
nector [18]
4. Left turn signal/brake/tail lamp harness con-
nector [19]
Figure 6-56. Rear Lighting Interconnect Harness: XL 883N,
XL 1200X (HDI)
2
3
4
1
5
sm03734
1. Harness bracket
2. Harness clip (3)
3. License plate lamp harness
4. License plate holder
5. Feedthrough hole
Figure 6-57. License Plate Holder and Lamp Harness
Mounting: XL 883N, XL 1200X (HDI)
4
5
2
3
1
sm03735
1. License plate holder
2. Rear fender brace
3. Tab
4. Fender support screw with washer (2)
5. Screw with washer
Figure 6-58. License Plate Holder: XL 883N, XL 1200X (HDI)
9.
See
. Remove two screws with washers (2)
securing license plate lamp housing to license plate holder
(1). See
. Separate lamp housing (3) and
gasket (2) from license plate holder (1).
1
2
sm03736
1. License plate holder
2. Screw with washer (2)
Figure 6-59. License Plate Holder and Lamp Mounting
Screws: XL 883N, XL 1200X (HDI)
6-42 2013 Sportster Service: Electrical
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