Harley Davidson 2013 Sportster Models. Service Manual — page 11
1.27
STORAGE
PLACING IN STORAGE
TOOL NAME
PART NUMBER
STORAGE COVER
98716-87A
Do not store motorcycle with gasoline in tank within the
home or garage where open flames, pilot lights, sparks or
electric motors are present. Gasoline is extremely flam-
mable and highly explosive, which could result in death
or serious injury. (00003a)
1.
Change the engine oil. See
.
2.
Check the transmission lubricant level. See
MISSION LUBRICANT, Transmission Lubrication
.
Avoid spills. Slowly remove filler cap. Do not fill above
bottom of filler neck insert, leaving air space for fuel
expansion. Secure filler cap after refueling. Gasoline is
extremely flammable and highly explosive, which could
result in death or serious injury. (00028a)
Use care when refueling. Pressurized air in fuel tank can
force gasoline to escape through filler tube. Gasoline is
extremely flammable and highly explosive, which could
result in death or serious injury. (00029a)
3.
Fill fuel tank. Add fuel stabilizer following manufacturer's
instructions.
4.
Remove the spark plugs, inject a few squirts of engine oil
into each cylinder and crank the engine 5-6 revolutions.
Replace the spark plugs.
5.
Inspect rear belt deflection. See
6.
Inspect rear belt and sprockets. See
7.
Inspect air cleaner filter. See
or
8.
Lubricate controls. See
.
9.
Inspect operation of all electrical equipment and switches.
10. Check tire inflation and inspect tires for wear and/or
damage. See
. If the motorcycle
will be stored for an extended period of time, securely
support the motorcycle under the frame so that all weight
is off the tires.
Be sure that brake fluid or other lubricants do not contact
brake pads or discs. Such contact can adversely affect
braking ability, which could cause loss of control, resulting
in death or serious injury. (00290a)
11. Wash painted and chrome-plated surfaces. Apply a light
film of oil to exposed unpainted surfaces.
Unplug or turn OFF battery charger before connecting
charger cables to battery. Connecting cables with charger
ON can cause a spark and battery explosion, which could
result in death or serious injury. (00066a)
Explosive hydrogen gas, which escapes during charging,
could cause death or serious injury. Charge battery in a
well-ventilated area. Keep open flames, electrical sparks
and smoking materials away from battery at all times.
KEEP BATTERIES AWAY FROM CHILDREN. (00065a)
12. Remove battery from vehicle. Charge battery until the
correct voltage is obtained. Charge the battery every other
month if it is stored at temperatures below 60 °F (16 °C).
Charge battery once a month if it is stored at temperatures
above 60 °F (16 °C). See
Unplug or turn OFF battery charger before disconnecting
charger cables from battery. Disconnecting clamps with
charger ON can cause a spark and battery explosion, which
could result in death or serious injury. (00067a)
13. If the motorcycle is to be covered, use a material that will
breathe, such as STORAGE COVER (Part No. 98716-
87A) or light canvas. Plastic materials that do not breathe
promote the formation of condensation, which leads to
corrosion.
REMOVAL FROM STORAGE
The clutch failing to disengage can cause loss of control,
which could result in death or serious injury. Prior to
starting after extended periods of storage, place transmis-
sion in gear and push vehicle back and forth several times
to assure proper clutch disengagement. (00075a)
1.
Charge and install battery. If main fuse was removed, plug
it in.
2.
Remove and inspect the spark plugs. Replace if neces-
sary.
3.
Clean the air cleaner element.
4.
If fuel tank was drained, fill fuel tank with fresh gasoline.
1-74 2013 Sportster Service: Maintenance
5.
Start the engine and run until it reaches normal operating
temperature.
6.
Check engine oil level. Check the transmission lubricant
level. Fill to proper levels with correct fluids, if required.
7.
Perform all of the checks in the PRE-RIDING CHECKLIST
in the Owner's Manual.
2013 Sportster Service: Maintenance 1-75
1.28
TROUBLESHOOTING
GENERAL
The Troubleshooting section of this manual is a guide to
diagnose problems. Read the appropriate sections of this
manual before performing any work. Improper repair and/or
maintenance could result in death or serious injury.
(00528b)
Use the symptoms listed for general troubleshooting. More
than one condition may be present at a time. Check all possible
items to keep motorcycle in good operating condition.
NOTE
See the electrical diagnostic manual for additional information.
ENGINE
Starter Motor Does Not Operate or Does Not
Turn Engine Over
1.
Engine run switch in OFF position.
2.
Ignition switch not in IGNITION position.
3.
Discharged battery, loose or corroded connections
(solenoid chatters).
4.
Starter control circuit, relay, or solenoid faulty.
5.
Electric starter shaft pinion gear not engaging or overrun-
ning clutch slipping.
6.
TSM/TSSM/HFSM Bank Angle Sensor tripped and ignition
switch not cycled OFF then back to IGNITION position.
7.
Security system activated.
8.
Motorcycle in gear and clutch not pulled in.
9.
Main fuse not in place.
10. Jiffy stand down and transmission in gear (HDI models).
Engine Turns Over But Does Not Start
1.
Fuel tank empty.
2.
Fuel filter clogged.
3.
Plugged fuel injectors.
4.
Discharged battery, loose or damaged battery terminal
connections.
5.
Fouled spark plugs.
6.
Spark plug cables in bad condition and shorting, cable
connections loose or cables connected to incorrect cylin-
ders.
7.
Ignition timing incorrect due to faulty coil, ECM or sensors
(TMAP, CKP) and/or TSM/TSSM/HFSM.
8.
Bank Angle Sensor tripped and ignition/light key switch
not cycled OFF then back to IGNITION.
9.
Damaged wire or loose wire connection at ignition coil,
battery or ECM connector.
10. Sticking or damaged valve(s) or wrong length pushrod(s).
11. Engine lubricant too heavy (winter operation).
NOTE
For cold weather starts, always disengage clutch.
Starts Hard
1.
Spark plugs in bad condition, have improper gap or are
partially fouled.
2.
Spark plug cables in bad condition.
3.
Battery nearly discharged.
4.
Damaged wire or loose wire connection at battery terminal,
ignition coil or ECM connector.
5.
Ignition not functioning properly (possible sensor failure).
6.
Faulty ignition coil.
7.
Fuel tank filler cap vent plugged or fuel line closed off
restricting fuel flow.
8.
Water or dirt in fuel system.
9.
Intake air leak.
10. Partially plugged fuel injectors.
11. Valves sticking.
12. Engine lubricant too heavy (winter operation).
NOTE
For cold weather starts, always disengage clutch.
Starts But Runs Irregularly or Misses
1.
Spark plugs in bad condition or partially fouled.
2.
Spark plug cables in bad condition and shorting or leaking.
3.
Spark plug gap too close or too wide.
4.
Faulty ignition coil, ECM, or sensor (TMAP, CKP, ET or
O2).
5.
Battery nearly discharged.
6.
Damaged wire or loose connection at battery terminals,
ignition coil or ECM connector.
7.
Intermittent short circuit due to damaged wire insulation.
8.
Water or dirt in fuel system.
9.
Fuel tank vent system plugged.
10. Air leak at intake manifold or air cleaner.
11. Partially plugged fuel injectors.
12. Damaged intake or exhaust valve(s).
13. Weak or damaged valve springs.
14. Incorrect valve timing.
Spark Plug Fouls Repeatedly
1.
Incorrect spark plug.
2.
Piston rings badly worn or damaged.
1-76 2013 Sportster Service: Maintenance
3.
Fuel mixture too rich.
4.
Valve guides or seals badly worn or damaged.
Pre-Ignition or Detonation (Knocks or Pings)
1.
Excessive carbon deposit on piston head or in combustion
chamber.
2.
Incorrect heat range spark plug.
3.
Faulty spark plug(s).
4.
Ignition timing advanced. ECM or sensors (CKP, ET or
TMAP) defective.
5.
Fuel octane rating too low.
6.
Intake manifold vacuum leak.
Check Engine Light Illuminates During
Operation
Fault detected. See the electrical diagnostic manual for this
motorcycle.
Overheating
1.
Insufficient oil supply or oil not circulating.
2.
Insufficient air flow over engine.
3.
Leaking valve(s).
4.
Heavy carbon deposits.
5.
Ignition timing retarded. ECM or sensor (CKP, TMAP)
defective.
Valve Train Noise
1.
Low oil pressure caused by oil feed pump not functioning
properly or oil passages obstructed.
2.
Faulty hydraulic lifter(s).
3.
Bent pushrod(s).
4.
Incorrect pushrod length.
5.
Cam(s), cam gear(s), or cam bushing(s) worn.
6.
Rocker arm binding on shaft.
7.
Valve sticking in guide.
Excessive Vibration
1.
Stabilizer links worn or loose, or stabilizer link brackets
loose or damaged.
2.
Isolators worn or isolator bolts loose or damaged.
3.
Isolator mounting brackets (left side of vehicle) loose or
damaged.
4.
Rubber mounts loose or worn.
5.
Rear fork pivot shaft fasteners loose.
6.
Front engine mounting bolts loose.
7.
Exhaust system binding or hitting frame.
8.
Engine/transmission and rear wheel not aligned properly.
9.
Damaged frame.
10. Ignition timing advanced due to faulty sensor inputs (CKP,
TMAP)/poorly tuned engine.
11. Primary chain badly worn or links tight as a result of
insufficient lubrication or misalignment.
12. Wheels not aligned, rims bent, or tires worn or damaged.
13. Internal engine problem.
LUBRICATION SYSTEM
TOOL NAME
PART NUMBER
BLACK LIGHT LEAK DETECTOR
HD-35457
Oil Does Not Return To Oil Tank
1.
Oil tank empty.
2.
Oil pump gerotors damaged. The oil pump is not func-
tioning.
3.
Restricted oil hoses or fittings.
4.
Restricted oil filter.
Engine Uses Too Much Oil Or Smokes
Excessively
1.
Piston rings badly worn or damaged.
2.
Valve guide(s) or seal(s) worn or damaged.
3.
Restricted oil filter.
4.
Oil tank overfilled.
5.
Restricted oil return hose to tank.
6.
Restricted breather operation.
7.
Plugged crankcase scavenge port.
8.
Oil diluted with gasoline.
Engine Leaks Oil From Cases, Pushrods,
Hoses, Etc.
1.
Loose parts.
2.
Imperfect seal at gaskets, pushrod cover, washers, etc.
NOTE
To aid locating leaks, use BLACK LIGHT LEAK DETECTOR
(Part No. HD-35457).
3.
Restricted oil return hose to tank.
4.
Restricted breather passage(s) to air cleaner.
5.
Restricted oil filter.
6.
Oil tank overfilled.
7.
Porosity.
Low Oil Pressure
1.
Oil tank underfilled.
2.
Faulty low oil pressure switch.
3.
Worn oil pump gerotor(s).
4.
Worn pinion shaft drive gear.
2013 Sportster Service: Maintenance 1-77
5.
Restricted feed hose from oil tank.
6.
Restricted high-pressure feed hose to oil filter housing.
7.
Oil diluted with gasoline.
8.
Oil bypass plunger stuck open.
High Oil Pressure
1.
Oil tank overfilled.
2.
Restricted oil tank return hose.
3.
Oil bypass plunger stuck closed.
ELECTRICAL SYSTEM
NOTE
For diagnostic information see the electrical diagnostic manual.
Alternator Does Not Charge
1.
Voltage regulator module not grounded.
2.
Engine ground wire loose or damaged.
3.
Faulty voltage regulator module.
4.
Loose or damaged wires in charging circuit.
5.
Faulty stator and/or rotor.
Alternator Charge Rate Is Below Normal
1.
Weak or damaged battery.
2.
Loose connections.
3.
Faulty voltage regulator module.
4.
Faulty stator and/or rotor.
Speedometer Operates Erratically
1.
Contaminated vehicle speed sensor (remove sensor and
clean off metal particles).
2.
Loose connections.
TRANSMISSION
Shifts Hard
1.
Clutch dragging slightly.
2.
Transmission lubricant level too high.
3.
Transmission lubricant too heavy (winter operation).
4.
Shifter return spring (inside primary chaincase) bent or
broken.
5.
Bent shifter rod.
6.
Shifter forks sprung or damaged.
7.
Corners worn off gear dogs and shifter dog rings.
Jumps Out Of Gear
1.
Shifter engaging parts (inside transmission) badly worn
and rounded.
2.
Shifter forks bent.
3.
Shifter drum damaged/worn.
4.
Damaged gears.
Clutch Slips
1.
Clutch controls improperly adjusted.
2.
Worn friction plates.
3.
Insufficient clutch spring tension.
Clutch Drags Or Does Not Release
1.
Lubricant level too high in primary chaincase.
2.
Clutch controls improperly adjusted.
3.
Clutch plates warped.
4.
Insufficient clutch spring tension.
5.
Primary chain badly misaligned or too tight.
Clutch Chatters
Friction plates or steel plates worn, warped or dragging.
HANDLING
1.
Tires improperly inflated. Do not overinflate.
2.
Loose wheel axle nuts. Tighten to torque specification.
3.
Improper vehicle alignment: rear wheel out of alignment
with frame and front wheel.
4.
Rims and tires out-of-true sideways.
5.
Rims and tires out-of-round or eccentric with hub.
6.
Loose spokes (models with laced wheels).
7.
Irregular or peaked front tire tread wear.
8.
Damaged tires or improper front-rear tire combination.
9.
Tire and wheel unbalanced.
10. Steering head bearings improperly adjusted or pitted or
worn bearings and races.
11. Shock absorbers damaged/worn - not functioning normally.
12. Heavy front end loading. Non-standard equipment on the
front end (such as heavy radio receivers, extra lighting
equipment, or luggage) tends to cause unstable handling.
13. Engine mounts/stabilizer links loose, worn or damaged.
14. Rear fork pivot assembly: improperly tightened or
assembled, or loose, pitted or damaged pivot bearings.
BRAKES
Brake Does Not Hold Normally
1.
Brake fluid reservoir low, system leaking or pads worn.
2.
Brake system contains air bubbles.
3.
Master cylinder/caliper piston seals worn or parts dam-
aged.
4.
Brake pads contaminated with grease or oil.
5.
Brake pads badly worn.
6.
Brake disc badly worn or warped.
7.
Brake drags - insufficient brake pedal or hand lever free
play, caliper piston worn or damaged, or excessive brake
fluid in reservoir.
1-78 2013 Sportster Service: Maintenance
8.
Brake fades due to heat build up - brake pads dragging
or excessive braking.
9.
Brake fluid leak when under pressure.
2013 Sportster Service: Maintenance 1-79
2
3
1
sm01478a
1. Oil filter
2. Indicator switch
3. Switch connector [120]
Figure 3-2. Oil Pressure Indicator Switch
5
4
3
2
1
sm00215
1. Gauge
2. Adapter, pressure switch hole (XL models)
3. Adapter, oil cooler line (XR 1200X)
4. Banjo bolt
5. Washers (2)
Figure 3-3. Oil Pressure Test Gauge Set
3
1
4
2
5
sm01479a
1. Oil pressure gauge banjo fitting
2. Banjo bolt
3. Washer (2)
4. Adapter
5. Oil pressure gauge hose
Figure 3-4. Oil Pressure Test Connections
6
3
2
1
4
5
sm05383a
1. Oil pressure gauge banjo fitting
2. Banjo bolt
3. Washer (2)
4. Oil cooler connector
5. Adapter
6. Oil cooler hose fitting
Figure 3-5. Oil Pressure Test Connections: XR 1200X
3-12 2013 Sportster Service: Engine
SUBJECT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE NO.
CHASSIS
2.1
FASTENER TORQUE VALUES
FASTENER TORQUE VALUES IN THIS
CHAPTER
The table below lists torque values for all fasteners presented
in this chapter.
NOTES
TORQUE VALUE
FASTENER
2.5 WHEELS, General
81-88 Nm
60-65 ft-lbs
Axle, front, nut
2.5 WHEELS, Front Wheel
81-88 Nm
60-65 ft-lbs
Axle, front, nut
2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation
81-88 Nm
60-65 ft-lbs
Axle, front, nut
2.10 FRONT BRAKE CALIPER: XR
1200X, Installation
81-88 Nm
60-65 ft-lbs
Axle, front, nut
2.5 WHEELS, Front Wheel
28.5-36.6 Nm
21-27 ft-lbs
Axle, front, pinch screw: XL Models
2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation
28.5-36.6 Nm
21-27 ft-lbs
Axle, front, pinch screw: XL Models
2.5 WHEELS, Front Wheel
55.6-65.1 Nm
41-48 ft-lbs
Axle, front, pinch screw: XR 1200X
2.10 FRONT BRAKE CALIPER: XR
1200X, Installation
55.6-65.1 Nm
41-48 ft-lbs
Axle, front, pinch screw: XR 1200X
2.5 WHEELS, General
129-142 Nm
95-105 ft-lbs
Axle, rear, nut
2.5 WHEELS, Rear Wheel
129-142 Nm
95-105 ft-lbs
Axle, rear, nut
2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Belt Guard: XL Models
13.6-20.4 Nm
120-180
in-lbs
Belt guard screw: XL Models
2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Belt Guard: XR 1200X
8.1-10.8 Nm
72-96
in-lbs
Belt guard screw: XR 1200X
2.10 FRONT BRAKE CALIPER: XR
1200X, Assembly
16.9-24.5 Nm
12-18 ft-lbs
Brake caliper, front, bridge bolt
2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation
38.0-51.6 Nm
28-38 ft-lbs
Brake caliper, front, mounting bolt
2.10 FRONT BRAKE CALIPER: XR
1200X, Installation
38.0-51.6 Nm
28-38 ft-lbs
Brake caliper, front, mounting bolt
2.9 FRONT BRAKE CALIPER: XL
MODELS, Assembly
4.0-6.9 Nm
35-61
in-lbs
Brake caliper bleeder valve
2.10 FRONT BRAKE CALIPER: XR
1200X, Assembly
4.0-6.9 Nm
35-61
in-lbs
Brake caliper bleeder valve
2.16 BRAKE LINES, Rear Brake Line: XL Models
4.0-6.9 Nm
35-61
in-lbs
Brake caliper bleeder valve
2.16 BRAKE LINES, Rear Brake Line: XR 1200X
4.0-6.9 Nm
35-61
in-lbs
Brake caliper bleeder valve
2.17 BLEEDING BRAKES, Procedure
4.0-6.9 Nm
35-61
in-lbs
Brake caliper bleeder valve
2.5 WHEELS, Front Wheel/Cast front wheel
21.7-32.6 Nm
16-24 ft-lbs
Brake disc, front, screw
2.5 WHEELS, Front Wheel
21.7-32.6 Nm
16-24 ft-lbs
Brake disc, front, screw
2.5 WHEELS, Front Wheel
21.7-32.6 Nm
16-24 ft-lbs
Brake disc, front, screw
2.5 WHEELS, Front Wheel/Laced front wheel
21.7-32.6 Nm
16-24 ft-lbs
Brake disc, front, screw
2.5 WHEELS, Rear Wheel
40.7-61.1 Nm
30-45 ft-lbs
Brake disc, rear, screw
2.16 BRAKE LINES, Rear Brake Line: XL Models
3.4-4.5 Nm
30-40
in-lbs
Brake hose clamp to battery tray screw
2.16 BRAKE LINES, Rear Brake Line: XL Models
3.4-4.5 Nm
30-40
in-lbs
Brake hose clamp to rear fork screw
2.16 BRAKE LINES, Rear Brake Line: XL Models
8.14-13.6 Nm
72-120
in-lbs
Brake line/switch, rear, tee bracket
screw: XL Models
2.16 BRAKE LINES, Rear Brake Line: XR 1200X
1.9-2.5 Nm
17-22
in-lbs
Brake line/switch, rear, tee bracket
screw: XR 1200X
2013 Sportster Service: Chassis 2-1
NOTES
TORQUE VALUE
FASTENER
2.8 FRONT BRAKE MASTER CYLINDER, Install-
ation
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.10 FRONT BRAKE CALIPER: XR
1200X, Installation
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.12 REAR BRAKE MASTER CYLINDER: XR
1200X, Installation
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.14 REAR BRAKE CALIPER: XL
MODELS, Installation
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.15 REAR BRAKE CALIPER: XR 1200X, Installa-
tion
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.16 BRAKE LINES, Front Brake Line
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.16 BRAKE LINES, Front Brake Line
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.16 BRAKE LINES, Rear Brake Line: XL Models
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.16 BRAKE LINES, Rear Brake Line: XR 1200X
27.1-33.9 Nm
20-25 ft-lbs
Brake line banjo bolt
2.16 BRAKE LINES, Front Brake Line
5.1-7.4 Nm
45-65
in-lbs
Brake line clamp screw, fork bracket
2.16 BRAKE LINES, Front Brake Line
13.6-19.0 Nm
120-168
in-lbs
Brake line clamp screw, steering stem,
XL Models
2.16 BRAKE LINES, Front Brake Line
11-16 Nm
96-144
in-lbs
Brake line clamp screw, steering stem,
XR 1200X
2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation
1.0-2.0 Nm
9-17
in-lbs
Brake master cylinder, front, reservoir
cover screw
2.10 FRONT BRAKE CALIPER: XR
1200X, Installation
1.0-2.0 Nm
9-17
in-lbs
Brake master cylinder, front, reservoir
cover screws
2.17 BLEEDING BRAKES, Procedure
1.0-2.0 Nm
9-17
in-lbs
Brake master cylinder, front, reservoir
cover screws
2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation
23.1-29.9 Nm
17-22 ft-lbs
Brake master cylinder, rear, mounting
screw: XL Models
2.12 REAR BRAKE MASTER CYLINDER: XR
1200X, Installation
8.1-10.9 Nm
72-96
in-lbs
Brake master cylinder, rear, mounting
screw: XR 1200X
2.12 REAR BRAKE MASTER CYLINDER: XR
1200X, Assembly
14.7-19.6 Nm
130-173
in-lbs
Brake master cylinder, rear, pushrod nut:
XR 1200X
2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Assembly
14.7-19.6 Nm
130-173
in-lbs
Brake master cylinder, rear, pushrod
shoulder nut
2.8 FRONT BRAKE MASTER CYLINDER, Install-
ation
12.2-14.9 Nm
108-132
in-lbs
Brake master cylinder clamp, front,
screw
2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation
23.1-29.9 Nm
17-22 ft-lbs
Brake master cylinder mounting bracket,
rear, screw: XL Models
2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation
23.1-29.9 Nm
17-22 ft-lbs
Brake master cylinder mounting bracket,
rear, screw: XL Models
2.13 REAR BRAKE MASTER CYLINDER
RESERVOIR, Installation: XL Models
2.3-2.8 Nm
20-25
in-lbs
Brake master cylinder reservoir, rear,
mounting screw
2.13 REAR BRAKE MASTER CYLINDER
RESERVOIR, Installation: XR 1200X
4.1-6.8 Nm
36-60
in-lbs
Brake master cylinder reservoir, rear,
mounting screw
2.23 REAR FORK, Installation
2.3-2.8 Nm
20-25
in-lbs
Brake master cylinder reservoir, rear,
mounting screw
2.9 FRONT BRAKE CALIPER: XL
MODELS, Installing Brake Pads in Caliper
14.8-19.6 Nm
131-173
in-lbs
Brake pad pin
2-2 2013 Sportster Service: Chassis
NOTES
TORQUE VALUE
FASTENER
2.10 FRONT BRAKE CALIPER: XR
1200X, Assembly
14.8-19.6 Nm
131-173
in-lbs
Brake pad pin
2.14 REAR BRAKE CALIPER: XL
MODELS, Installation
14.8-19.6 Nm
131-173
in-lbs
Brake pad pin
2.9 FRONT BRAKE CALIPER: XL
MODELS, Installing Brake Pads in Caliper
2.0-2.9 Nm
18-25
in-lbs
Brake pad pin plug
2.14 REAR BRAKE CALIPER: XL
MODELS, Installation
2.0-2.9 Nm
18-25
in-lbs
Brake pad pin plug
2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly
17.6-23.0 Nm
13-17 ft-lbs
Brake pedal clevis screw
2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly
17.6-23.0 Nm
13-17 ft-lbs
Brake pedal clevis screw
2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly
13.6-20.4 Nm
120-180
in-lbs
Brake rod to bell crank screw
2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly
13.6-20.4 Nm
120-180
in-lbs
Brake rod to bell crank screw
2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly
13.6-20.4 Nm
120-180
in-lbs
Brake rod to brake pedal screw
2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly
13.6-20.4 Nm
120-180
in-lbs
Brake rod to brake pedal screw
2.14 REAR BRAKE CALIPER: XL
MODELS, Installation
19.6-24.5 Nm
15-18 ft-lbs
Caliper bolt pin: XL Models
2.14 REAR BRAKE CALIPER: XL
MODELS, Installation
9.8-14.7 Nm
87-130
in-lbs
Caliper to mouting bracket: XL Models
2.29 CLUTCH CONTROL, Assembly and Installa-
tion
4.1-12.2 Nm
36-108
in-lbs
Clutch cable fitting
2.29 CLUTCH CONTROL, Assembly and Installa-
tion
10.2-13.6 Nm
90-120
in-lbs
Clutch inspection cover screws
2.29 CLUTCH CONTROL, Assembly and Installa-
tion
0.9-1.5 Nm
8-13
in-lbs
Clutch lever anti-rattle spring screw
2.8 FRONT BRAKE MASTER CYLINDER, Install-
ation
10.9-13.6 Nm
96-120
in-lbs
Cylinder head exhaust port nut
2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Debris Deflector: XL Models
4.1-6.8 Nm
36-60
in-lbs
Debris deflector screw: XL Models
2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Debris Deflector: XR 1200X
8.1-10.8 Nm
72-96
in-lbs
Debris deflector screw: XR 1200X
2.26 FRONT ENGINE MOUNT/ISOLATOR, Install-
ation
129-142 Nm
95-105 ft-lbs
Engine mount, front, bolt
2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion
40.7-44.7 Nm
30-33 ft-lbs
Exhaust pipe clamp bracket screw
2.35 REAR FENDER: XR 1200X, Installation
8.1-13.6 Nm
72-120
in-lbs
Fender, inner screw: XR 1200X
2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 883R/L
14.9-24.4 Nm
132-216
in-lbs
Fender, rear, mounting fastener
2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 1200C/C
ANV/CP/CA/CB
10.9-17.6 Nm
96-156
in-lbs
Fender, rear, mounting fastener
2013 Sportster Service: Chassis 2-3
NOTES
TORQUE VALUE
FASTENER
2.34 REAR FENDER AND LICENSE PLATE
BRACKET: XL 883N, XL 1200X/V, Assembly and
Installation
2.3-2.8 Nm
20-25
in-lbs
Fender brace, rear, screw
2.31 FRONT FENDER, All Models
21-25 Nm
15-19 ft-lbs
Fender bracket to forks, front: XR 1200X
2.34 REAR FENDER AND LICENSE PLATE
BRACKET: XL 883N, XL 1200X/V, Assembly and
Installation
14.9-24.4 Nm
132-216
in-lbs
Fender support, rear, screw
2.31 FRONT FENDER, All Models
4.1-6.8 Nm
30-60
in-lbs
Fender to bracket, front: XR 1200X
2.31 FRONT FENDER, All Models/Tighten in cross
pattern.
3.4-4.7 Nm
30-42
in-lbs
Fender to fork brace, front: XL 1200X
2.31 FRONT FENDER, All Models
10.9-17.6 Nm
96-156
in-lbs
Fender to forks, front: XL except XL
1200X
2.42 RIDER FOOT CONTROLS: XR 1200X, Left
Footrest and Shift Lever Assembly
61-68 Nm
45-50 ft-lbs
Footrest bracket fastener: XR 1200X
2.42 RIDER FOOT CONTROLS: XR 1200X, Right
Footrest and Rear Brake Pedal Assembly
17.6-23.0 Nm
13-17 ft-lbs
Footrest clevis fastener: XR 1200X
2.42 RIDER FOOT CONTROLS: XR 1200X, Left
Footrest and Shift Lever Assembly
17.6-23.0 Nm
13-17 ft-lbs
Footrest clevis fastener: XR 1200X
2.23 REAR FORK, Installation
61-68 Nm
45-50 ft-lbs
Footrest mount fastener
2.29 CLUTCH CONTROL, Assembly and Installa-
tion
61-68 Nm
45-50 ft-lbs
Footrest mount fastener
2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly
61-68 Nm
45-50 ft-lbs
Footrest mount fastener
2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly
61-68 Nm
45-50 ft-lbs
Footrest mount fastener
2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly
61-68 Nm
45-50 ft-lbs
Footrest mount fastener
2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly
8.1- 12.2 Nm
72-108
in-lbs
Footrest wear peg
2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Left Footrest and Shift Lever
Assembly
8.1- 12.2 Nm
72-108
in-lbs
Footrest wear peg
2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Right Footrest and Rear Brake Pedal
Assembly
8.1-12.2 Nm
72-108
in-lbs
Footrest wear peg
2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly
8.1-12.2 Nm
72-108
in-lbs
Footrest wear peg
2.42 RIDER FOOT CONTROLS: XR 1200X, Right
Footrest and Rear Brake Pedal Assembly
8.1-12.2 Nm
72-108
in-lbs
Footrest wear peg
2.42 RIDER FOOT CONTROLS: XR 1200X, Left
Footrest and Shift Lever Assembly
8.1-12.2 Nm
72-108
in-lbs
Footrest wear peg
2.19 FRONT FORK: XL MODELS, Installation
40.7-47.5 Nm
30-35 ft-lbs
Fork, front, bracket pinch screw
2.19 FRONT FORK: XL MODELS, Installation
40.7-47.5 Nm
30-35 ft-lbs
Fork, front, bracket pinch screw
2.20 FRONT FORK: XR 1200X, Installation
40.7-47.5 Nm
30-35 ft-lbs
Fork, front, bracket pinch screw
2.19 FRONT FORK: XL MODELS, Changing Fork
Oil: XL Models
1.5-2.0 Nm
13-17
in-lbs
Fork, front, oil drain screw: XL 883N/R
2.21 FORK STEM AND BRACKET
ASSEMBLY, Assembly and Installation
31.2-36.6 Nm
23-27 ft-lbs
Fork, front, stem bolt, 1st torque
2-4 2013 Sportster Service: Chassis
NOTES
TORQUE VALUE
FASTENER
2.21 FORK STEM AND BRACKET
ASSEMBLY, Assembly and Installation
8.1-10.9 Nm
72-96
in-lbs
Fork, front, stem bolt, final torque
2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion
81.4-95.0 Nm
60-70 ft-lbs
Fork, lower front, pivot/engine mount bolt
2.23 REAR FORK, Installation
81.4-95.0 Nm
60-70 ft-lbs
Fork, rear, pivot/engine mount bolt
2.31 FRONT FENDER, All Models
25-30 Nm
18-22 ft-lbs
Fork brace to forks: XL 1200X
2.20 FRONT FORK: XR 1200X, Assembly
29-39 Nm
21-29 ft-lbs
Fork cap to outer tube: XR 1200X
2.20 FRONT FORK: XR 1200X, Assembly
26-30 Nm
19-22 ft-lbs
Fork piston rod hex nut: XR 1200X
2.19 FRONT FORK: XL MODELS, Changing Fork
Oil: XL Models
29.9-78.7 Nm
22-58 ft-lbs
Fork slider tube cap
2.19 FRONT FORK: XL MODELS, Installation
29.9-78.7 Nm
22-58 ft-lbs
Fork slider tube cap
2.19 FRONT FORK: XL MODELS, Assembly
14.9-24.4 Nm
132-216
in-lbs
Fork slider tube fastener: XL Models
2.21 FORK STEM AND BRACKET
ASSEMBLY, Assembly and Installation
40.7-47.5 Nm
30-35 ft-lbs
Fork stem pinch bolt
2.21 FORK STEM AND BRACKET
ASSEMBLY, Assembly and Installation
40.7-47.5 Nm
30-35 ft-lbs
Fork stem pinch bolt
2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Left Footrest and Shift Lever
Assembly
21.7-27.1 Nm
16-20 ft-lbs
Gear shift lever pinch screw
2.30 HANDLEBAR, Installation
16.3-24.4 Nm
12-18 ft-lbs
Handlebar clamp screw
2.30 HANDLEBAR, Installation
16.3-24.4 Nm
12-18 ft-lbs
Handlebar clamp screw
2.30 HANDLEBAR, Installation
16.3-24.4 Nm
12-18 ft-lbs
Handlebar clamp screw
2.30 HANDLEBAR, Installation
16.3-24.4 Nm
12-18 ft-lbs
Handlebar clamp screw
2.30 HANDLEBAR, Installation
16.3-24.4 Nm
12-18 ft-lbs
Handlebar clamp screw
2.30 HANDLEBAR, Installation
16.3-24.4 Nm
12-18 ft-lbs
Handlebar clamp screw
2.29 CLUTCH CONTROL, Assembly and Installa-
tion
12.2-14.9 Nm
108-132
in-lbs
Handlebar control lever clamp screw
2.30 HANDLEBAR, Installation
12.2-14.9 Nm
108-132
in-lbs
Handlebar control lever clamp screw
2.30 HANDLEBAR, Installation
40.7-54.3 Nm
30-40 ft-lbs
Handlebar riser bolt, lower
2.30 HANDLEBAR, Installation
40.7-54.3 Nm
30-40 ft-lbs
Handlebar riser bolt, lower
2.30 HANDLEBAR, Installation
0.9-1.4 Nm
8-12
in-lbs
Handlebar riser cover screw
2.5 WHEELS, Front Wheel/XL 883N
21.7-32.6 Nm
16-24 ft-lbs
Hub plate mounting screw
2.26 FRONT ENGINE MOUNT/ISOLATOR, Install-
ation
33.9-47.5 Nm
25-35 ft-lbs
Isolator, front, mounting bracket screw
2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion
33.9-47.5 Nm
25-35 ft-lbs
Isolator, front, mounting bracket screw
2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, License Plate Bracket: XL
1200C/C ANV/CP/CA/CB
2.3-2.8 Nm
20-25
in-lbs
License plate, rear, keps nut, XL
1200C/C ANV/CP/CA/CB
2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, License Plate Bracket: XL
883R/L
2.3-2.8 Nm
20-25
in-lbs
License plate bolt
2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, License Plate Bracket: XL
1200C/C ANV/CP/CA/CB
2.3-2.8 Nm
20-25
in-lbs
License plate bracket, rear, fasteners:
XL 1200C/C ANV/CP/CA/CB
2.32 FRONT LICENSE PLATE: INDIA
MODELS, Front License Plate: XL Models (India)
1.1-1.7 Nm
10-15
in-lbs
License plate fasteners, front: XL
1200X/C/C ANV (India)
2.32 FRONT LICENSE PLATE: INDIA
MODELS, Front License Plate: XL Models (India)
1.1-1.7 Nm
10-15
in-lbs
License plate fasteners, front: XL
883L/N/R (India)
2013 Sportster Service: Chassis 2-5
NOTES
TORQUE VALUE
FASTENER
2.37 REAR LICENSE PLATE: INDIA
MODELS, Rear License Plate: XL Models (India)
1.1-1.7 Nm
10-15
in-lbs
License plate screw: XL 883L/R (India)
2.37 REAR LICENSE PLATE: INDIA
MODELS, Rear License Plate: XL Models (India)
1.1-1.7 Nm
10-15
in-lbs
License plate screw: XL 883N, XL 1200X
(India)
2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, License Plate Bracket: XL
883R/L
2.3-2.8 Nm
20-25
in-lbs
License plate support bracket screws
2.8 FRONT BRAKE MASTER CYLINDER, Install-
ation
10.9-16.3 Nm
96-144
in-lbs
Mirror stem locknut
2.29 CLUTCH CONTROL, Assembly and Installa-
tion
10.9-16.3 Nm
96-144
in-lbs
Mirror stem locknut
2.43 PASSENGER FOOTRESTS, XR 1200X
20.4-25.8 Nm
15-19 ft-lbs
Muffler bracket to footrest bracket screw:
XR 1200X
2.43 PASSENGER FOOTRESTS, XL Models
61-68 Nm
45-50 ft-lbs
Passenger footrest support bracket
fastener: XL Models
2.43 PASSENGER FOOTRESTS, XR 1200X
61-68 Nm
45-50 ft-lbs
Passenger footrest support bracket
fastener: XR 1200X
2.35 REAR FENDER: XR 1200X, Installation
4.1-6.8 Nm
36-60
in-lbs
Passenger pillion retainer post screw:
XR 1200X
2.15 REAR BRAKE CALIPER: XR 1200X, Installa-
tion
19.6-24.5 Nm
14-18 ft-lbs
Rear caliper mounting bolt
2.15 REAR BRAKE CALIPER: XR 1200X, Installa-
tion
19.6-24.5 Nm
14-18 ft-lbs
Rear caliper pin bolt
2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Left Footrest and Shift Lever
Assembly
61-68 Nm
45-50 ft-lbs
Rider footrest support bracket mounting
screw
2.20 FRONT FORK: XR 1200X, Assembly
90 Nm
66 ft-lbs
Rod guide case to inner tube: XR 1200X
2.36 SAREE GUARD: INDIA MODELS, Saree
Guard: XL 883R, XL 1200C/C ANV (India)
21.7-27.1 Nm
16-20 ft-lbs
Saree guard, left-front, passenger
footrest support bracket fastener
2.39 SEAT, Seat: XL Models
2.3-4.5 Nm
20-40
in-lbs
Seat mounting screw: XL Models
2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 883R/L
10.9-17.6 Nm
96-156
in-lbs
Seat post bolt
2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 1200C/C
ANV/CP/CA/CB
10.9-17.6 Nm
96-156
in-lbs
Seat post bolt
2.34 REAR FENDER AND LICENSE PLATE
BRACKET: XL 883N, XL 1200X/V, Assembly and
Installation
10.9-17.6 Nm
96-156
in-lbs
Seat post bolt
2.40 RIDER FOOT CONTROLS: XL MID-MOUNT
CONTROLS, Left Footrest and Shift Lever
Assembly
10.9-16.3 Nm
96-144
in-lbs
Shifter peg screw
2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly
10.9-16.3 Nm
96-144
in-lbs
Shifter peg screw
2.42 RIDER FOOT CONTROLS: XR 1200X, Left
Footrest and Shift Lever Assembly
10.9-16.3 Nm
96-144
in-lbs
Shifter peg screw
2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly
13.6-20.4 Nm
120-180
in-lbs
Shifter rod to shift lever screw
2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly
13.6-20.4 Nm
120-180
in-lbs
Shifter rod to shift lever screw
2-6 2013 Sportster Service: Chassis
NOTES
TORQUE VALUE
FASTENER
2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly
21.7-27.1 Nm
16-20 ft-lbs
Shift lever pinch screw
2.42 RIDER FOOT CONTROLS: XR 1200X, Left
Footrest and Shift Lever Assembly
13.6-20.3 Nm
120-180
in-lbs
Shift linkage fastener
2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Left Footrest and Shift Lever
Assembly
17.6-23.0 Nm
13-17 ft-lbs
Shift pedal clevis screw
2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Adjusting Shift Pedal: Forward Con-
trols Models
9.5-14.9 Nm
84-132
in-lbs
Shift rod jamnuts
2.42 RIDER FOOT CONTROLS: XR
1200X, Adjusting Shift Lever
9.5-14.9 Nm
84-132
in-lbs
Shift rod jamnuts
2.41 RIDER FOOT CONTROLS: XL FORWARD
CONTROLS, Adjusting Shift Pedal: Forward Con-
trols Models
13.6-20.4 Nm
120-180
in-lbs
Shift rod screw
2.42 RIDER FOOT CONTROLS: XR
1200X, Adjusting Shift Lever
13.6-20.4 Nm
120-180
in-lbs
Shift rod screw
2.5 WHEELS, Rear Wheel
61-68 Nm
45-50 ft-lbs
Shock absorber mounting bolt
2.15 REAR BRAKE CALIPER: XR 1200X, Installa-
tion
61-68 Nm
45-50 ft-lbs
Shock absorber mounting bolt
2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Belt Guard: XL Models
61-68 Nm
45-50 ft-lbs
Shock absorber mounting bolt
2.24 SHOCK ABSORBERS, Installation/Apply 2-3
drops of LOCTITE 243 MEDIUM STRENGTH
THREADLOCKER AND SEALANT (blue) to the
threads.
61-68 Nm
45-50 ft-lbs
Shock absorber mounting bolt
2.24 SHOCK ABSORBERS, Installation
61-68 Nm
45-50 ft-lbs
Shock absorber mounting bolt
2.36 SAREE GUARD: INDIA MODELS, Saree
Guard: XL 883R, XL 1200C/C ANV (India)/Saree
Guards: Apply 2-3 drops of LOCTITE 243 MEDIUM
STRENGTH THREADLOCKER AND SEALANT to
the threads.
61-68 Nm
45-50 ft-lbs
Shock absorber mounting bolt
2.5 WHEELS, Sealed Wheel Bearings
21.7-32.6 Nm
16-24 ft-lbs
Single caliper cast front wheel hub plate
screw
2.7 CHECKING AND TRUING WHEELS, Truing
Laced Wheels
6.2 Nm
55
in-lbs
Spoke nipple
2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion
9.0-13.6 Nm
80-120
in-lbs
Sprocket cover, forward and lower screw
2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion
9.0-13.6 Nm
80-120
in-lbs
Sprocket cover, forward and lower
screws
2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion
9.0-13.6 Nm
80-120
in-lbs
Sprocket cover, forward and lower
screws
2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion
40.7-44.7 Nm
30-33 ft-lbs
Sprocket cover, rear screw
2.5 WHEELS, Rear Wheel
81.3 Nm
60 ft-lbs
Sprocket mounting screw, 1st torque
2.5 WHEELS, Rear Wheel
108.0 Nm
80 ft-lbs
Sprocket mounting screw, final torque
2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion
33.9-47.5 Nm
25-35 ft-lbs
Stabilizer link, lower front, frame bracket
mounting screw
2.25 STABILIZER LINKS, Lower Front Stabilizer
Link
33.9-47.5 Nm
25-35 ft-lbs
Stabilizer link, lower front, frame bracket
mounting screw
2.25 STABILIZER LINKS, Upper Front Stabilizer
Link
74.6-88.2 Nm
55-65 ft-lbs
Stabilizer link, upper front, engine
bracket mounting screw
2013 Sportster Service: Chassis 2-7
NOTES
TORQUE VALUE
FASTENER
2.26 FRONT ENGINE MOUNT/ISOLATOR, Install-
ation
33.9-47.5 Nm
25-35 ft-lbs
Stabilizer link, upper front, frame bracket
mounting screw
2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion
33.9-47.5 Nm
25-35 ft-lbs
Stabilizer link, upper front, frame bracket
mounting screw
2.25 STABILIZER LINKS, Upper Front Stabilizer
Link
33.9-47.5 Nm
25-35 ft-lbs
Stabilizer link, upper front, frame bracket
mounting screw
2.25 STABILIZER LINKS, Upper Front Stabilizer
Link
33.9-47.5 Nm
25-35 ft-lbs
Stabilizer link screw
2.25 STABILIZER LINKS, Lower Front Stabilizer
Link
33.9-47.5 Nm
25-35 ft-lbs
Stabilizer link screw
2.25 STABILIZER LINKS, Rear Stabilizer Link
33.9-47.5 Nm
25-35 ft-lbs
Stabilizer link screw
2.26 FRONT ENGINE MOUNT/ISOLATOR, Install-
ation
33.9-47.5 Nm
25-35 ft-lbs
Stabilizer link screw
2.26 FRONT ENGINE MOUNT/ISOLATOR, Install-
ation
33.9-47.5 Nm
25-35 ft-lbs
Stabilizer link screw
2.27 REAR ENGINE MOUNT/ISOLATOR, Installa-
tion
33.9-47.5 Nm
25-35 ft-lbs
Stabilizer link screw
2.16 BRAKE LINES, Rear Brake Line: XL Models
14.9-18.9 Nm
132-168
in-lbs
Stop lamp, rear, switch: XL Models
2.16 BRAKE LINES, Rear Brake Line: XR 1200X
14.9-18.9 Nm
132-168
in-lbs
Stop lamp, rear, switch: XR 1200X
2.36 SAREE GUARD: INDIA MODELS, Saree
Guard: XL 883R, XL 1200C/C ANV (India)
10.9-17.6 Nm
96-156
in-lbs
Strut cover fastener
2.36 SAREE GUARD: INDIA MODELS, Saree
Guard: XL 883R, XL 1200C/C ANV (India)
10.9-17.6 Nm
96-156
in-lbs
Strut cover fastener
2.28 THROTTLE CABLES: ALL
MODELS, Assembly and Installation
4.0-5.1 Nm
35-45
in-lbs
Switch housing screw
2.29 CLUTCH CONTROL, Assembly and Installa-
tion
4.0-5.1 Nm
35-45
in-lbs
Switch housing screw
2.30 HANDLEBAR, Installation
4.0-5.1 Nm
35-45
in-lbs
Switch housing screw
2.30 HANDLEBAR, Installation
4.0-5.1 Nm
35-45
in-lbs
Switch housing screw
2.35 REAR FENDER: XR 1200X, Installation
8.1-13.6 Nm
72-120
in-lbs
Tailsection bolts: XR 1200X
2.29 CLUTCH CONTROL, Assembly and Installa-
tion
10.9-13.6 Nm
96-120
in-lbs
Turn signal clamp, front, screw
2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 883R/L
14.9-24.4 Nm
132-216
in-lbs
Turn signal stalk locknut
2.33 REAR FENDER: ALL XL MODELS EXCEPT
XL 883N, XL 1200X/V, XL 1200C/C
ANV/CP/CA/CB
10.9-17.6 Nm
96-156
in-lbs
Turn signal stalk locknut
2.34 REAR FENDER AND LICENSE PLATE
BRACKET: XL 883N, XL 1200X/V, Assembly and
Installation
14.9-24.4 Nm
132-216
in-lbs
Turn signal stalk locknut
2.36 SAREE GUARD: INDIA MODELS, Saree
Guard: XL 883R, XL 1200C/C ANV (India)
10.9-17.6 Nm
96-156
in-lbs
Turn signal stalk locknut
2.4 TIRES, Installation
1.4-1.7 Nm
12-15
in-lbs
Valve stem, tubeless type, nut
2.4 TIRES, Installation
0.3-0.8 Nm
3-7
in-lbs
Valve stem, tube type, nut
2-8 2013 Sportster Service: Chassis
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