Harley Davidson 2008 Touring Models. Electrical Diagnostics Manual — page 8

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Starter Output High: DTC B1134
Remove Start Relay.
Check for voltage on Breakout
1
Box terminal “9” (Gray).
Voltage present?
YES
NO
Install Start Relay.
Locate and repair
Is voltage present on
short to voltage
Breakout Box
on (TN/GN) wire.
terminal “9” (Gray)?
YES
NO
Replace TSM/HFSM.
Replace
Learn password and
Start Relay.
perform setup.
Clear DTCs using speedometer self diagnostics. See
3.11 SPEEDOMETER SELF DIAGNOSTICS. Confirm
proper operation with no check engine lamp.
fc01139_en
3-52 2008 Touring Diagnostics: TSM/HFSM
HOME
DTC B1135
3.18
DIAGNOSTICS
NOTE
When DTC B1135 is set, the tip-over engine shutdown, HFSM
DTC B1135 Accelerometer Fault
tamper alarm and bank angle sensors are disabled. The
DTC B1135 indicates a failure which requires replacement of
security lamp will also illuminate when this code is set.
the TSM/HFSM.
2008 Touring Diagnostics: TSM/HFSM 3-53
HOME
DTC B1136,
B1142 (HFSM ONLY)
3.19
DIAGNOSTICS
DTC B1142 Internal Fault
DTC B1136 Accelerometer Tip-Over
DTC B1142 indicates a failure which requires replacement of
the HFSM.
Self-Test Fault
DTC B1136 indicates a failure which requires replacement of
the HFSM.
3-54 2008 Touring Diagnostics: TSM/HFSM
HOME
DTC B1141 (HFSM ONL
Y)
3.20
DIAGNOSTICS
Diagnostic Notes
1. Connect BREAKOUT BOX (Part No. HD-42682) (gray)
PART NUMBER
TOOL NAME
between TSM/HFSM connector [30A] and wiring harness
HD-41404-B
HARNESS CONNECTOR TEST KIT
connector [30B]. See 3.12 BREAKOUT BOX: TSM/HFSM.
DTC B1141 Ignition Switch Open/Low
2. Use HARNESS CONNECTOR TEST KIT (Part No. HD-
41404-B), purple terminal probe and patch cord.
DTC B1141 or a symptom of Will Not Flash can be diagnosed
using the flow charts.
2008 Touring Diagnostics: TSM/HFSM 3-55
HOME
em01177
Ignition Switch Legend
"X" INDICATES CONTINUITY
[78A] [78B]
BETWEEN LEAD WIRES
IN POSITION INDICATED
SWITCH
POSITION
RED/
RED/
RED
GRAY
BLACK
LOCK
X
Serial data
69
69
LGN/V
OFF
X
IGN
X
X
X
ACC
X
X
Main power
Ignition
at starter
40A
Switch
MAXIFUSE
[33A]
ECM
A B
[33B]
Battery
1
1
BN/GY
[5B]
Ignition
2
2
GY
Serial data
3
3
LGN/V
Left turn feed output
5
5
V
3
2
1
[222A]
Right turn feed output
6
6
BN
3
2
1
[222B]
Right turn switch input
7
7
W/BN
Left turn switch input
8
8
W/V
[GND2]
Ground
12
12
BK/GN
BK/GN
Rear GND
Stud (Clean)
[30A]
[30B]
Turn Signal Module/Hands
64-2B
Free Security Module/TSM/HFSM
Lights
2F
2E
Right
Front GND
Ignition - 15A
Hand Controls
BK
GY
stud
R/BK
1F
1E
Right Directional Switch
[GND1A] (Dirty)
64-1B
Battery- 15A
BN/GY
R
Front Stop Lamp Switch
2D
2C
O/W
1
1
O/W
Accessories - 15A
O/W
R/GY
W/BN
5
5
W/BN
1D
1C
[22A] [22B]
9
12
5
[20B]
9
12
5
[20A]
O/W
1
1
O/W
W/V
5
5
W/V
[31RA]
1
4
7
[21A]
Front
1
2
3
1
4
7
[21B]
[24A] [24B]
Turn
Signals
1
2
3
[31RB]
Indicator
Right
Lamp
5
3
1
[7A]
Directional
BN
Horn Switch
5
3
1
[7B]
And DOM
BK
Running Lamp
Right
Left Directional
Left Rear
BE
Turn
Switch
Directional
GND
Left
Lamp
BN
Left
TURN
Hand Controls
Turn
[94B] [94A]
BK
V
GND
BK
1
2
3
[31LA]
2
Left
1
2
3
[31LB]
Directional
5
And DOM
6
Running Lamp
BK
GND
Right Rear
BK
V
Directional
V/BN
TURN
Lamp
BE
Power
Figure 3-25. Turn Signal Circuit (FLHR/C/S)
3-56 2008 Touring Diagnostics: TSM/HFSM
HOME
Left
BK
em01178
Turn
V
Electronic
Indicator
Control
Lamps
Module/ECM
Right
BK
Turn
BN
[21B]
5
4
1
[78A]
69
4
1
69
Right Directional Switch
[21A]
[78B]
LGN/V
Cruise Set/Resume
Switch
Battery
1
1
BN/GY
Ignition
2
2
GY
(Ultra Models Only)
Serial data
3
3
LGN/V
Left turn feed output
5
5
V
Right turn feed output
6
6
BN
Right turn switch input
7
7
W/BN
Left turn switch input
8
8
W/V
Front Stop Lamp Switch
Ground
12
12
BK/GN
GND 2
BK/GN
[30A]
[30B]
O/W
1
1
O/W
Rear GND Stud
Turn Signal Module/Hands
(Clean)
W/BN
5
5
W/BN
Free Security Module/
TSM/HFSM
64-2B
[22A]
[22B]
Lights
2F
2E
Right
11
11
BE
BE
W/V
W/V
Hand Controls
W/BN
10
10
W/BN
Ignition - 15A
1F
1E
GY
GY
BN
8
8
BN
64-1B
V
7
7
V
Battery - 15A
2D
2C
O/W
5
5
O/W
BN/GY
BN/GY
Accessories - 15A
W/V
5
5
W/V
[1A]
[1B]
1D
1C
O/W
O/W
O/W
1
1
O/W
[24A]
[24B]
Left Hand Controls
BK
D
D
BK
Front GND
[7A]
Right Rear
C
C
B
B
Stud
1
3
5
Directional
A
A
GND 1
(Dirty)
Lamp
1
3
5
[15A]
[15B]
[7B]
Horn Switch
Left Directional Switch
[94B]
6
5
2
RH Front
LH Front
6
5
2
[19B]
Turn Signal
Turn Signal
1
[94A]
V/BN
1
[94A]
[31RA]
[31LA]
3
2
1
3
2
1
BK
2
2
[18A]
[18B]
3
2
1
3
2
1
1
1
V/BN
2
[31RB]
[31LB]
Right
BK
2
4
BK
1
3
Directional
BN
2
2
And DOM
3
1
BE
Running Lamp
BK
[45A]
[93A]
V
BE
Left
Left Rear
Directional
Directional
And DOM
Lamp
Running Lamp
Figure 3-26. Turn Signal Circuit (FLHX, FLHT/C/U, FLTR)
2008 Touring Diagnostics: TSM/HFSM 3-57
HOME
Table 3-18. Wire Harness Connectors
NO.
DESCRIPTION
MODEL
TYPE
LOCATION
[1]
Main to interconnect har-
FLHT/C/U
16-place Molex (Black)
Inner fairing - right radio support bracket
ness
FL
TR
16-place Molex (Black)
Inner fairing - below radio (right side)
[5]
MAXIFUSE
All
2-place Packard
Under left side cover
[7]
Rear fender lights harness
All
8-place Multilock
Top of rear fender (under seat)
[15]
Main to interconnect har-
FLHT/C/U
4-place Packard
Inner fairing - right fairing bracket
ness
FL
TR
4-place Packard
Inner fairing - below radio (right ride)
[18]
Left rear turn signal
All
2-place Multilock
Circuit board under tail lamp assembly
[19]
Right rear turn signal
All
2-place Multilock
Circuit board under tail lamp assembly
[20]
Console harness
All
16-place Molex
Under seat
[21]
Indicator lamps
FLHR/C/S
8-place Deutsch
Under console
FLHT/C/U
10-place Multilock
Inner fairing (above radio)
[22]
Right handlebar switches
FLHR/C/S
6-place Molex (Black)
Inside headlamp nacelle
FLHT/C/U
12-place Molex (Black)
Inner fairing - right fairing support bracket
[24]
Left handlebar switches
FLHR/C/S
8-place Molex (Gray)
Inside headlamp nacelle
FLHT/C/U
16-place Molex (Gray)
Inner fairing - left fairing support bracket
[30]
TSM/HFSM
All
12-place Deutsch
Crossmember at rear of battery box (under
seat)
[31]
Left/right
front
turn
FLHR/C/S
6-place Multilock
Inside headlamp nacelle
signal/auxiliary lamp
FLHT/C/U
4-place Multilock
Inner fairing
- left/right fairing support
bracket
[33]
Ignition/light key switch
FLHR/C/S
3-place Packard
Under console
FLHT/C/U
3-place Packard
Inner fairing (under radio)
[78]
Electronic Control Module
All
73-place Packard
Under seat
(ECM)
[222]
Main to ignition harness
All
4-place Packard
Rear of fuel tank
3-58 2008 Touring Diagnostics: TSM/HFSM
HOME
Will Not Flash, No Codes (Part 1 of 2): DTC B1141
Turn Ignition Switch to IGNITION.
Activate 4-way flashers.
Do any turn signals illuminate?
YES
NO
Connector [30]
STOP
fully mated?
YES
NO
Go to HFSM: Will Not
Flash, No Codes (Part 2
of 2): DTC B1141
Place red meter lead at terminal “1”
(Gray) and black meter lead at
Mate
1
terminal “12” (Gray) of Breakout Box.
connector.
Is battery voltage present?
YES
NO
Place red meter lead at terminal
Check resistance to ground on
“2” (Gray) of Breakout Box.
Breakout Box terminal ”12" (Gray).
Is battery voltage present?
Is resistance less than one ohm?
YES
NO
YES
NO
Check for battery voltage
Locate and repair open
at both terminals of Battery
or poor ground circuit.
Check for battery voltage at
Fuse.
both terminals of Ignition Fuse.
Is battery voltage present at
STOP
6805
Is ignition voltage present at
both terminals?
both terminals?
YES
NO
Go to HFSM: Will Not
Flash, No Codes (Part 2
YES
NO
of 2): DTC B1141
Repair open on
(BN/GY) wire
Neither
One terminal?
Locate and repair
between Battery
terminal?
open on (GY) wire
Go to 4.11 NO
Fuse and HFSM.
between Ignition
ECM POWER.
6806
Repair open between
Fuse and HFSM.
Replace
MAXIFUSE and Fuse
Battery Fuse.
6793
Block.
6807
6808
fc01114_en
2008 Touring Diagnostics: TSM/HFSM 3-59
HOME
Will Not Flash, No Codes (Part 2 of 2): DTC B1141
Continued from: Will Not Flash, No
Codes (Part 1 of 2): DTC B1141.
Check for battery voltage at Breakout
Box terminal “7” (Gray) with right turn
signal depressed and terminal “8”
1
(Gray) with left turn signal
depressed.
Is battery voltage present?
YES
NO
Check for battery voltage on terminal
Replace HFSM. Learn password
“1” connector [22B] (right), or
2
and perform set-up.
terminal “1” connector [24B] (left).
Is battery voltage present?
6791
YES
NO
With turn signal switch depressed on
Locate and repair open (O/W) wire
side under test, check for continuity
between terminal “1” on connector
between terminal “1” and terminal “5”
[22B] (right), or terminal “1”
on connector [22A] (right), or
connector [24B} (left) and Accessory
connector [24A] (left).
Fuse.
Continuity present?
6814 - right
6812 - left
YES
NO
Locate and repair open wire
between terminal “5” on connector
Replace turn signal
[22B] (right), or terminal “5”
switch or repair wiring
connector [24B] (left) and HFSM
to turn signal switch.
fc01115_en
connector [30].
6811
6813 - right
6812 - left
3-60 2008 Touring Diagnostics: TSM/HFSM
HOME
DTC B1143,
B1144, B1145 (HFSM ONLY)
3.21
GENERAL
Diagnostic Trouble Codes (DTCs) B1143, B1144 and B1145
will set when faults occur to the security antenna circuit used
to transmit to the fob. Refer to Table 3-19.
Table 3-19. Security Antenna DTCs
DTC
CONDITION
START WITH FLOWCHART
B1143
Security antenna short-to-ground
Security Antenna Short-to-Ground: DTC B1143
B1144
Security antenna short-to-battery
Security Antenna Short-to-Battery: DTC B1144
B1145
Security antenna open
Security Antenna Open: DTC B1145
DIAGNOSTICS
1. Use black male HARNESS CONNECTOR TEST KIT (Part
No. HD-41404-B) adapters and patch cords to connector
PART NUMBER
TOOL NAME
[208B].
HD-41404-B
HARNESS CONNECTOR TEST KIT
2. If DTC is current (lamp on continuously, cleared codes
return during operation), replace HFSM. If DTC is historic,
Diagnostic Notes
check for intermittents.
Each reference number below correlates to a circled number
3. Connect light blue male HARNESS CONNECTOR TEST
on the flow chart(s).
KIT adapters and patch cords to connector [209B], and
black male HARNESS CONNECTOR TEST KIT adapters
and patch cords to connector [208B].
em01176
Antenna
1
2
[209A]
1
2
[209B]
40 Amp
MAXIFUSE
R
R
15 Amp
Battery
-
+
Fuse
Battery
[30B]
1
12
1
2
3
[208B]
[30A]
1
12
1
2
3
[208A]
HFSM
Figure 3-27. Security Antenna Circuit
2008 Touring Diagnostics: TSM/HFSM 3-61
HOME
Table 3-20. Wire Harness Connectors
NO.
DESCRIPTION
TYPE
LOCATION
[30]
HFSM
12-place Deutsch
Crossmember at rear of battery box
(under seat)
[208]
HFSM
4-place Deutsch
HFSM in crossmember at rear of bat-
tery box (under seat)
[209]
Security antenna
2-place Molex
Top of rear fender (under seat)
3-62 2008 Touring Diagnostics: TSM/HFSM
HOME
Security Antenna Short-to-Ground: DTC B1143
Disconnect antenna connector [208] from
HFSM. Check for continuity between [208B]
1
terminal “2”,
“3” and ground.
Continuity (less than 1 ohm) present?
YES
NO
Replace HFSM. Learn
Locate and repair short-to-ground.
3
password and perform set-up.
6879
6791
fc01142_en
2008 Touring Diagnostics: TSM/HFSM 3-63
HOME
Security Antenna Short-to-Voltage: DTC B1144
With the ignition ON, check for voltage
1
between [208B] terminal “2”, “3” and ground.
Voltage present?
YES
NO
Locate and repair
Replace HFSM. Learn
3
short-to-voltage.
password and perform set-up.
6879
6791
fc01143_en
3-64 2008 Touring Diagnostics: TSM/HFSM
HOME
Security Antenna Open: DTC B1145
Check for resistance between connector
1
[208B] terminals “2” and “3”.
Is resistance between 3.7K ohms and 5.7 K ohms?
YES
NO
Check for continuity between
Replace HFSM. Learn
2
[208B] terminal “3” and [209B] terminal
password and perform set-up.
3
“2”, and also between [208B]
6791
terminal “2” and [209B] terminal “1”.
Continuity present?
YES
NO
Locate and repair open wire
Replace security
between connectors [208B]
antenna.
and [209B].
6878
6879
fc01144_en
2008 Touring Diagnostics: TSM/HFSM 3-65
HOME
DTC B1151,
B1152, B1153
3.22
sidecar learning is disabled using DIGITAL TECHNICIAN,
GENERAL
or the bank angle sensor is reinstalled.
Sidecar Bank Angle Sensor (BAS)
The software is designed to prevent the TSM/HFSM from
These Diagnostic Trouble Codes (DTCs) are set when a
switching to sidecar mode unless the entire system is
TSM/HFSM is configured for sidecar use and a fault is detected
operating properly (no DTCs set).
with the sidecar BAS.
The bank angle sensor cannot be detected when the
DIAGNOSTICS
security function is in the alarm mode (that is, lights
flashing, siren sounding).
PART NUMBER
TOOL NAME
A sidecar tip-over event cannot be detected when the
HD-41404-B
HARNESS CONNECTOR TEST KIT
security function is in the alarm mode (that is, lights
HD-42682
BREAKOUT BOX
flashing, siren sounding).
HD-44750
DIGITAL TECHNICIAN
A short to ground fault cannot be detected when the
security function is in the alarm mode (that is, lights
Diagnostic Tips
flashing, siren sounding).
The smart siren cannot be disarmed when the ignition
A short to battery fault cannot be detected unless the
switch is turned to IGNITION and a bank angle sensor is
security function is in the alarm mode (that is, lights
installed. If the ignition switch triggers the security alarm,
flashing, siren sounding).
then the switch must be turned off to disarm the siren.
An out-of-range fault cannot be detected when the security
Use DIGITAL TECHNICIAN (Part No. HD-44750) to ensure
function is in the alarm mode (that is, lights flashing, siren
sidecar learn.
sounding).
Ensure that no other circuits are tied to terminal "11" of
Diagnostic Notes
the TSM/HFSM.
Each reference number below correlates to a circled number
If a sidecar is installed without the bank angle sensor kit
on the flow chart(s).
then the TSM/HFSM will continue to operate in Solo mode
1. Use BREAKOUT BOX (Part No. HD-42682) and HAR-
on a sidecar bike.
NESS CONNECTOR TEST KIT (Part No. HD-41404-B),
If the bank angle sensor is removed without disabling
purple pin probe and patch cord. 3.12 BREAKOUT BOX:
sidecar learning then the TSM/HFSM will set a DTC until
TSM/HFSM
2. Use HARNESS CONNECTOR TEST KIT (Part No. HD-
41404-B), gray pin probe and patch cord.
Table 3-21. Sidecar Bank Angle Sensor (BAS) DTCs
DTC
DESCRIPTION
START WITH FLOW CHART
B1151
Bank Angle Sensor Short to Ground
Sidecar BAS Short-to-Ground: DTC B1151; Sidecar BAS Short-to-Battery:
DTC B1152; Sidecar BAS High: DTC B1153
B1152
Bank Angle Sensor Short to Battery
Sidecar BAS Short-to-Ground: DTC B1151; Sidecar BAS Short-to-Battery:
DTC B1152; Sidecar BAS High: DTC B1153
B1153
Bank Angle Sensor Open
Sidecar BAS Short-to-Ground: DTC B1151; Sidecar BAS Short-to-Battery:
DTC B1152; Sidecar BAS High: DTC B1153
3-66 2008 Touring Diagnostics: TSM/HFSM
HOME
Security
em01303
Siren
[142A]
[142B]
(Optional)
1
1
BN/GY
2
2
LGN/BN
3
3
BK/GN
Ignition
Start Relay
Switch:
FLHR/C/S
A B I
[33A]
Ignition
TN/GN
2H
85
2
Switch:
C B A
[33B]
All except
FLHR/C/S
[64B]
1
2
3
[33A]
1
2
3
[33B]
2
1
[222B]
2
1
[222A]
15 Amp
1
2
9
11
12
[30A]
Ignition
Fuse
1
2
9
11
12
[30A]
R/BK
GY
BK
R
R
R
BN/GY
-
+
40 Amp
15 Amp
MAXIFUSE
Battery
Fuse
Battery
[30B]
1
2
9
11
12
[134B]
C B A
[30B]
1
2
9
11
12
[134A]
C B A
TSM/HFSM
Sidecar W/BAS
(Optional)
Figure 3-28. Siren Circuit
Table 3-22. Wire Harness Connectors
NO.
DESCRIPTION
TYPE
LOCATION
[30]
HFSM
12-place Deutsch
Cavity in crossmember at rear of bat-
tery box (under seat)
[33]
Ignition switch
3-place Packard
Inner fairing
- under radio
(front of
ignition switch housing)
[64]
Fuse block
Packard
Under left side cover
[134]
Sidecar Bank Angle Sensor (BAS)
4-place Deutsch
Under seat
2008 Touring Diagnostics: TSM/HFSM 3-67
HOME
Table 3-22. Wire Harness Connectors
NO.
DESCRIPTION
TYPE
LOCATION
[142]
Security siren
3-place Packard
Under left side cover
[222]
Main to ignition harness
4-place Packard
Rear of fuel tank
3-68 2008 Touring Diagnostics: TSM/HFSM
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DTC B1154,
B1155
3.23
shorted to ground at speeds greater than 10 MPH (16 km/h)
DIAGNOSTICS
for more than 60 seconds. Refer to Table 3-23.
PART NUMBER
TOOL NAME
HD-42682
BREAKOUT BOX
Diagnostic Tips
Diagnostic Trouble Codes (DTCs) B1154 and B1155 will set
when either the clutch switch circuit or neutral switch circuit is
Table 3-23. Clutch/Neutral Switch DTCs
DTC
SYMPTOM
START WITH FLOW CHART
B1154
Clutch switch short-to-ground
Clutch Switch Short-to-Ground: DTC B1154
B1155
Neutral switch short-to-ground
Neutral Switch Short-to-Ground: DTC B1155
2. If DTC is current (lamp on continuously, clear codes return
Diagnostic Notes
during operation), replace HFSM. If DTC is historic, check
Each reference number below correlates to a circled number
for intermittents.
on the flow chart(s).
3. A reading of several hundred ohms is normal due to the
1. Connect BREAKOUT BOX (Part No. HD-42682) to HFSM.
neutral indicator lamp (LED).
3.12 BREAKOUT BOX: TSM/HFSM
2008 Touring Diagnostics: TSM/HFSM 3-69
HOME
em01190
Neutral switch
4
4
TN
Clutch switch
10
10
BK/R
[30A] [30B]
Turn Signal Module/
Hands Free Security
Module
TSM/HFSM
To instrument
fuse
Rear GND
(Clean)
[24A]
[24B]
BK/R
BK/R
7
7
BK
8
8
BK/GN
Front GND
Stud
Clutch Switch
(Dirty)
Left
(GND1A)
Hand Controls
[20A]
1
13
[20B]
1
13
B
A
[131]
Neutral
Switch
[21A]
6
7
[21B]
6
7
Neutral
BK
Indicator
Figure 3-29. Clutch and Neutral Interlock Circuits (FLHR/C/S)
3-70 2008 Touring Diagnostics: TSM/HFSM
HOME
em01191
Neutral switch
4
4
TN
Clutch switch
10
10
BK/R
BK/GN
Turn Signal Module/
[30A]
[30B]
Hands Free
Security Module
TSM/HFSM
(Gray)
[2A]
[2B]
Rear
GND
BK/GN
12
12
BK/GN
[24A]
[24B]
(Clean)
BK/R
11
11
BK/R
BK/R
7
7
BK/R
BK
12
12
BK/GN
13
13
14
14
15
15
To instrument
16
16
fuse
Front GND
Clutch
16-way on all except FLHTP
12-way on FLHTP
BK
Stud
Switch
[GND1A]
(Dirty)
TN
[21A]
6
7
[21B]
6
7
B
A
[131]
Left Hand
(BK)
Controls
Neutral
Switch
Neutral
Indicator
TN
BK
Figure 3-30. Clutch and Neutral Interlock Circuits (FLHX, FLHT/C/U, FLTR)
Table 3-24. Wire Harness Connectors
NO.
DESCRIPTION
MODEL
TYPE
LOCATION
[2]
Main to interconnect har-
FLHR/C/S
12-place Molex (Gray)
Inner fairing - left radio support bracket
ness
[21]
Indicator lamps
FLHR/C/S
8-place Deutsch
Under console
FLHT/C/U
10-place Multilock
Inner fairing (above radio)
[24]
Left handlebar switches
FLHR/C/S
8-place Molex (Gray)
Inside headlamp nacelle - fork stem nut
lock plate
FLHT/C/U
16-place Molex (Gray)
Inner fairing - left fairing support bracket
[30]
TSM/HFSM
All
12-place Deutsch
Crossmember at rear of battery box (under
seat)
[131]
Neutral switch
All
Post
Terminals
Top of transmission (right side)
2008 Touring Diagnostics: TSM/HFSM 3-71

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Текст

Политика конфиденциальности