Harley Davidson Sportster Models 2009. Service Repair Manual — page 79
Flash at Double Normal Rate, All Bulbs Work
Determine correct part number for all installed turn signal bulbs and verify
against parts installed on motorcycle.
Is correct parts installed?
YES
NO
Check for corrosion
on bulbs and/or sockets.
Is corrosion present?
Replace with
correct bulbs.
6820
NO
YES
Remove corrosion with a wire
brush. Install ELECTRICAL
CONTACT LUBRICANT (Part
No. 99861-02) in bulb sockets.
Do lamps flash at normal rate?
Check for corrosion
on all lamp connection
terminals.
Is corrosion present?
YES
NO
System
OK.
6821
Clean or replace bulb.
Do lamps flash
at normal rate?
YES
NO
System
OK.
Replace
lamp
assembly.
6822
6823
YES
NO
Clean corrosion from
wires and terminals.
Do lamps flash at
normal rate?
Replace TSM/HFSM.
Learn password (if
needed) and perform
setup.
6824
YES
System
OK.
6822
NO
Replace TSM/HFSM
Learn password (if
needed) and perform
setup.
6824
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3-38 2009 Sportster Diagnostics: TSM/HFSM
DTCs B1121, B1122, and B1141, Will Not Flash, 4-Way Flashers Inoperable (Part 1 of 6)
Turn ignition switch ON.
Are turn signal lamps on continuously?
YES
NO
Check for voltage on Breakout Box
terminal 5 (Gray) (left turn signals) or
terminal 6 (Gray) (right turn signals) with
TSM disconnected from Breakout Box.
Is battery voltage present?
YES
all except XL
1200N
NO
Locate and repair
short to voltage.
Replace TSM. Learn
password and
perform setup.
Activate 4-way flashers.
Do any lamps illuminate?
YES
NO
Is Connector [30]
mated fully?
NO
YES
Place red meter lead at
terminal 1 (Gray) and
black meter lead at
terminal 12 (Gray) of
Breakout Box.
Is battery voltage
present?
Mate
connector.
NO
YES
Move red meter lead to
Breakout Box terminal 2.
Is battery voltage
present?
NO
Check for voltage at
ignition fuse.
Is battery voltage present
on both terminals?
NO
YES
4
6790
6791
4
6792
YES
Locate and repair
open on gray wire
between ignition fuse
and TSM.
6793
YES
XL 1200N only
Unplug connectors [18] and [19] at tail lamp
converter module. Check for continuity
between terminals 12 and 6 (right B1124)
or 12 and 5 (left B1123) of Breakout Box
(Gray).
Is continuity present?
YES
NO
YES
NO
Unplug connector [7] at tail lamp
converter module. Check for
voltage between terminals 12
and 6 (right B1124) or 12 and 5
(left B1123) Breakout Box
(Gray).
Is voltage present?
Locate and repair short to
voltage between tail lamp
converter module and
turn signal.
Locate and repair short to
voltage between
connector [30] and tail
lamp converter module.
Replace tail lamp
converter module.
fc01952_en
6790
6790
6809
Go to DTCs B1121, B1122,
and B1141, Will Not Flash, 4-
Way Flashers Inoperable
(Part 2 of 6).
See 4.10 NO ECM
POWER.
Go to DTCs B1121, B1122, and
B1141, Will Not Flash, 4-Way
Flashers Inoperable (Part 5 of 6).
Go to DTCs B1121, B1122, and
B1141, Will Not Flash, 4-Way
Flashers Inoperable (Part 6 of 6).
2009 Sportster Diagnostics: TSM/HFSM 3-39
DTCs B1121, B1122, and B1141, Will Not Flash, 4-Way Flashers Inoperable (Part 2 of 6)
Continued from DTCs B1121, B1122, and B1141, Will Not Flash,
4-Way Flashers Inoperable (Part 1 of 6).
Inspect bulbs on side that will not flash.
Are the bulbs OK?
YES
NO
Place jumper wire between
terminals 2 and 6 of Breakout Box.
Do the right turn signals (front and rear) illuminate?
Replace bulbs
as necessary.
6796
YES
Place a jumper wire
between terminals 1 and 5
of Breakout Box.
Do the left turn signals (front
and rear) illuminate?
NO
Check for continuity between terminal 6 of Breakout Box and right front
turn lamp and also between right front lamp housing and ground.
Is continuity present?
YES
Check for continuity between terminal 6
of Breakout Box and right rear lamp and
also between right rear lamp housing
and ground.
Is continuity present?
Ground 6797
Signal 6798
NO
Locate and repair open
between connector [30]
or ground and front lamp.
YES
NO
Check for continuity between terminal 6 of
Breakout Box and terminal 2 of connector
[19A] and also between terminal 2 of
connector [19A] and ground.
Is continuity present?
YES
NO
Locate and repair open
between connector [19B]
and rear lamp.
Check for continuity between terminal 6 of
Breakout Box and terminal 2 of connector
[7A] and also between terminal 6 of
connector [7A] and ground.
Is continuity present?
6809
XL 1200N?
NO
YES
YES
NO
Replace TSM/HFSM.
XL 1200N?
6791
NO
YES
Locate and repair open
between connector [30]
or ground and rear lamp.
Ground 6797
Signal 6798
YES
NO
Replace tail lamp
converter module.
Locate and repair open between connector
[30] or ground and connector [7A].
Ground 6797
Signal 6798
Ground 6797
Signal 6798
fc01953_en
Go to DTCs B1121, B1122,
and B1141, Will Not Flash, 4-
Way Flashers Inoperable (Part
4 of 6).
Go to DTCs B1121, B1122,
and B1141, Will Not Flash, 4-
Way Flashers Inoperable (Part
1 of 6).
Go to DTCs B1121, B1122,
and B1141, Will Not Flash,
4-Way Flashers Inoperable
(Part 3 of 6).
3-40 2009 Sportster Diagnostics: TSM/HFSM
DTCs B1121, B1122, and B1141, Will Not Flash, 4-Way Flashers Inoperable (Part 3 of 6)
Continued from DTCs B1121, B1122, and B1141, Will Not Flash, 4-Way
Flashers Inoperable (Part 2 of 6).
Check for continuity between terminal 5 of Breakout Box and left front lamp and
also between left front lamp housing and ground.
Is continuity present?
YES
NO
Locate and repair open
between connector [30] or
grond and front lamp.
YES
NO
YES
Check for continuity between terminal 5 of Breakout Box
and terminal 2 of connector [18A] and also between
terminal 2 of connector [18A] and ground.
Is continuity present?
Ground 6797
Signal 6798
NO
Check for continuity between terminal 5 of Breakout Box
and terminal 5 of connector [7A] and also between
terminal 6 of connector [7A] and ground.
Is continuity present?
YES
NO
6809
YES
NO
6791
Ground 6797
Signal 6798
Locate and repair open
between connector
[30] or ground and
connector [7A].
Ground 6797
Signal 6798
Ground 6797
Signal 6798
Check for continuity between terminal 5 of Breakout
Box and left rear lamp and also between left rear lamp
housing and ground.
Is continuity present?
Replace TSM/HFSM.
XL 1200N?
Locate and repair open
between connector [30]
or ground and rear lamp.
Locate and repair open
between connector [18B]
and rear lamp.
Replace tail lamp
converter module.
fc01954_en
2009 Sportster Diagnostics: TSM/HFSM 3-41
DTCs B1121, B1122, and B1141, Will Not Flash, 4-Way Flashers Inoperable (Part 4 of 6)
Continued from DTCs B1121, B1122, and B1141, Will Not
Flash, 4-Way Flashers Inoperable (Part 2 of 6).
Remove turn signal bulbs, Unplug connector [20]. Check for
continuity between terminals 12 and 5 (left) of Breakout Box
(gray).
Is continuity present?
YES
NO
Unplug connector [31]. Check for continuity between
terminals 12 and 6 (right) or 12 and 5 (left) of Breakout Box
(gray).
Is continuity present?
NO
Locate and repair short to
ground between
connector [31] and front
turn signals.
6810
Unplug connectors [18] and [19] at tail lamp converter module.
Check for continuity between terminals 12 and 6 (right) or 12
and 5 (left) of Breakout Box (gray).
Is continuity present?
YES
NO
YES
NO
Unplug connectors [7] at tail lamp
converter module. Check for continuity
between terminals 12 and 6 (right) or 12
and 5 (left) of Breakout Box (gray).
Is continuity present?
Locate and repair short to
ground between tail lamp
converter module and
turn signal.
Locate and repair short to ground
between connector [30] and tail lamp
converter module.
Replace tail lamp
converter module.
YES
6810
6810
6809
fc01955_en
Go to DTCs B1121,
B1122, and B1141, Will
Not Flash, 4-Way
Flashers Inoperable
(Part 2 of 6).
3-42 2009 Sportster Diagnostics: TSM/HFSM
DTCs B1121, B1122, and B1141, Will Not Flash, 4-Way Flashers Inoperable (Part 5 of 6)
Continued from DTCs B1121, B1122, and B1141, Will Not Flash,
4-Way Flashers Inoperable (Part 1 of 6).
Check resistance to ground on Breakout Box terminal 12 (Gray).
Is resistance less than 1 ohm?
YES
Check for 12 volts at both terminals of 15
amp battery fuse.
Is proper voltage present at both terminals?
YES
Repair open in (BN/GY) wire
between battery fuse and TSM.
6806
NO
NO
1 Terminal.
Repair poor
ground.
6805
Neither terminal.
Replace
fuse.
6807
Repair open between 30 Amp
MAXIFUSE and fuse block.
6808
fc01956_en
2009 Sportster Diagnostics: TSM/HFSM 3-43
DTCs B1121, B1122, and B1141, Will Not Flash, 4-Way Flashers Inoperable (Part 6 of 6)
Continued from DTCs B1121, B1122, and B1141,
Will Not Flash, 4-Way Flashers Inoperable (Part 1
of 6).
Check for battery voltage at Breakout Box terminal
7 (gray) with right turn signal
depressed and terminal 8 (gray) with left turn signal
depressed.
Is battery voltage present?
YES
Replace TSM.
Learn password and
perform set-up.
NO
6791
4
Check for battery voltage on terminal 1
connector [22B] (right), or connector
[24B] (left).
Is battery voltage present?
7
YES
NO
With turn signal switch depressed on side under test,
check for continuity between terminal 1 and terminal 5
on connector [22A] (right), or connector [24A] (left).
Is continuity present?
Locate and repair open (O/W)
wire between terminal 1 on connector
[22B] (right), or connector
[24B] (left) and accessory fuse.
6814 – right
6812 – left
YES
NO
Locate and repair open wire
between terminal 5 on connector
[22B] (right), or connector [24B]
(left) and TSM connector [30].
Replace turn signal
switch or repair wiring to
turn signal switch.
6813 – right
6810 - left
6811
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5
3-44 2009 Sportster Diagnostics: TSM/HFSM
DTCs B1121 and B1122, Turn Signal Lamp Open Circuit
Inspect bulbs on side that will not flash.
Are the bulbs OK?
YES
NO
Replace failed
bulbs as
necessary.
Place jumper wire between terminals
1 and 6 (right, B1122) or 1 and 5 (left, B1121)
on Breakout Box
(gray).
Do the respective turn signals illuminate?
YES
NO
Replace HFSM.
Learn password
and perform set-
up.
4
6807
Check for continuity between breakout
box terminal 5 (left) or terminal 6 (right)
and front or rear lamps.
Is continuity present?
YES
NO
Repair open
ground circuit.
Repair wire between
connector [30B] and
turn signal lamp.
6808
6805
fc01135_en
6790
2009 Sportster Diagnostics: TSM/HFSM 3-45
DTCs B1123 and B1124
Remove turn signal bulbs. Unplug connector [20]. Check for
continuity between terminals 12 and 6 (right, B1124) or
terminals 12 and 5 (left, B1123) of Breakout Box (Gray).
Is continuity present?
YES
NO
Unplug connector [31]. Check for
continuity between terminals 12 and 6
(right, B1124) or terminals 12 and 5 (left,
B1123) of Breakout Box (Gray).
Is continuity present?
NO
Locate and repair short to
ground between connector
[31] and front turn signals.
6791
Unplug connectors [18] and [19] at Tail
Lamp Converter Module. Check for
continuity between terminals 12 and 6
(right B1124) or 12 and 5 (left B1123) of
Breakout Box (Gray).
Is continuity present?
YES
NO
YES
NO
Unplug connector [7] at Tail Lamp
Converter Module. Check for continuity
between terminals 12 and 6 (right,
B1124) or 12 and 5 (left, B1123) of
Breakout Box (Gray).
Is continuity present?
Locate and repair short to
ground between Tail
Lamp Converter Module
and turn signal.
Locate and repair short to
ground between
connector [30] and Tail
Lamp Converter Module.
Replace Tail Lamp
Converter Module.
YES
6810
6810
6809
Replace HFSM. Learn
password and perform
set-up.
XL 1200N?
6810
YES
NO
Locate and repair
short to ground.
6810
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3-46 2009 Sportster Diagnostics: TSM/HFSM
DTCs B1125 and B1126
Unplug connector [30] from the HFSM. Check for voltage
between terminals 12 and 6 (right, B1126) or terminals 12
and 5 (left, B1125) of Breakout Box (Gray).
Is voltage present?
YES
NO
Unplug connector [31]. Check for voltage
between terminals 12 and 6 (right, B1126)
or terminals 12 and 5 (left, B1125) of
Breakout Box (Gray).
Is voltage present?
NO
Locate and repair short to voltage
between connector [31] and front
turn signals.
6791
Unplug connectors [18] and [19] at tail lamp converter
module. Check for voltage between terminals 12 and 6
(right B1126) or 12 and 5 (left B1125) of Breakout Box
(Gray).
Is voltage present?
YES
NO
YES
NO
Unplug connector [7] at tail lamp converter module. Check
for voltage between terminals 12 and 6 (right, B1126) or
12 and 5 (left, B1125) of Breakout Box (Gray).
Is voltage present?
Locate and repair short to
voltage between tail lamp
converter module and turn
signal.
Locate and repair short to voltage
between connector [30] and tail
lamp converter module.
Replace tail lamp
converter module.
YES
6790
6790
6809
Replace HFSM. Learn
password and perform
set-up.
XL 1200N?
6790
YES
NO
Locate and repair
short to voltage.
6790
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6
2009 Sportster Diagnostics: TSM/HFSM 3-47
3.16
DTC B1131, B1132 (HFSM ONLY)
GENERAL
NOTE
This section applies only to those vehicles equipped with the
optional security system.
. An alarm cycle is activated when the HFSM
is connected, the siren has been armed by the HFSM and a
security event occurs. See
.
Under normal armed operation, the siren input (terminal "B")
is driven low by the HFSM to trigger the audible alarm. When
the siren input is driven high by the HFSM the audible alarm
stops.
ed02047
Figure 3-24. Security Siren
DIAGNOSTICS
TOOL NAME
PART NUMBER
HARNESS CONNECTOR TEST KIT
HD-41404-B
BREAKOUT BOX
HD-42682
Diagnostic Tips
•
If the siren is armed and the internal siren battery is dead,
shorted, disconnected, or has been charging for a period
longer than 24 hours, the siren will respond with three
chirps on arming instead of two.
•
The internal siren battery may not charge if the vehicle's
battery is less than 12.5 volts.
•
If the siren does not chirp two or three times on a valid
arming command from the HFSM, the chirp function has
been disabled, the siren is either not connected, not
working, or the siren wiring was opened or shorted while
the siren was disarmed.
•
If the siren enters the self-driven mode where it is powered
from the siren internal nine-volt battery, the turn-signal
lamps will not alternately flash. If the HFSM activates the
siren, the turn-signal lamps will flash. If the siren has been
armed and a security event occurs, and the siren is in self-
driven mode, the siren will alarm for 20 to 30 seconds and
then turn off for 5 to 10 seconds. This alarm cycle will be
repeated ten times if the siren is in the self-driven mode.
•
If the siren does not stop alarming after it has been armed,
then either the HFSM output or siren input may be shorted
to ground, or the siren vehicle battery connection is open
or shorted to ground, or the siren vehicle ground connec-
tion is open, or a security event has occurred. See
for a description of alarm
functions.
Diagnostic Notes
Each reference number below correlates to a circled number
on the flowchart(s).
1.
Use BREAKOUT BOX (Part No. HD-42682) and HAR-
NESS CONNECTOR TEST KIT (Part No. HD-41404-B),
gray pin probe and patch cord. See
.
2.
Use HARNESS CONNECTOR TEST KIT (Part No. HD-
41404-B), gray socket probe and patch cord.
3.
Having the correct multimeter ohm scale is important for
this test. Some meters may read infinity for high ohm
values. If this is the case, check your ohm scale and retest.
Table 3-14. Siren Alarm Output DTCs
START WITH FLOWCHART
SYMPTOM
DTC
DTCs B1131 and B1132
Alarm output low
B1131
Alarm output high
B1132
3-48 2009 Sportster Diagnostics: TSM/HFSM
R
R
R
BN/GY
BN/GY
BN/GY
LGN/BN
LGN/BN
1
A
B
C
A
B
C
12
11
1
12
11
–
+
[30A]
HFSM
Batter
y
Alar
m
signal
Ground
[30B]
15 Amp
Battery Fuse
30 Amp
MAXIFUSE
[142A] [142B]
Security
Siren
(Optional)
BK
BK
BK
Battery
GND 1
Engine Case
Ground Point
To ignition
switch
To ECM
fuse
em01149
Figure 3-25. Smart Siren Circuit
Table 3-15. Wire Harness Connectors
LOCATION
TYPE
DESCRIPTION
NO.
Electrical panel behind fender exten-
sion
12-place Deutsch
HFSM
[30]
Electrical panel behind fender exten-
sion
3-place Packard
Security siren
[142]
2009 Sportster Diagnostics: TSM/HFSM 3-49
DTCs B1131 and B1132
Check for battery voltage at siren sensor connector [142B]. With ignition ON,
measure voltage between terminal C (BK) and terminal A (BN/GY).
Is battery voltage present?
YES
NO
With ignition OFF, measure resistance between
siren connector [142B] terminal B and Breakout Box
terminal 11 (gray).
Is resistance less than 1 ohm?
With ignition OFF, check for continuity between siren connector
[142B] terminal 3 and Breakout Box terminal 12. Check for continuity
between siren connector [142B] terminal A and Breakout Box
terminal 1.
Is continuity present?
1
1
YES
NO
Measure resistance between Breakout
Box terminal 11 and chassis ground.
Is resistance less than 1 ohm?
Locate and repair
open on (LGN/BN)
wire.
YES
NO
Locate and repair
short between (BN/GY)
and (BK) wires.
Repair
open wire.
YES
NO
Locate and repair
grounded (LGN/BN)
wire.
Disconnect siren from Breakout Box. Measure resistance
between siren connector [142A] terminal B and C.
Is resistance between 120,000-200,000 ohms with siren
disconnected?
YES
Connect siren to a known good
motorcycle. Arm and activate siren
to verify operation. Disarm siren.
Did siren operate correctly?
YES
Replace HFSM. Learn
password and perform
setup.
NO
Replace
Siren.
NO
Replace
Siren.
Clear DTCs using odometer self-diagnostics. See 3.11
ODOMETER SELF-DIAGNOSTICS. Confirm proper operation
with no check engine lamp.
2
3
fc01806_en
3-50 2009 Sportster Diagnostics: TSM/HFSM
3.17
DTC B1134
GENERAL
With the HFSM (if equipped) disarmed, Ignition Switch turned
to IGNITION, and Engine Stop Switch set to RUN, (see
) the start relay is grounded. Battery voltage is
applied to the start relay and coil which are grounded through
the TSM/HFSM. DTC B1134 is set when that ground is not
established through the TSM/HFSM.
Table 3-16. Code Description
DESCRIPTION
DTC
Starter output high
B1134
DIAGNOSTICS
TOOL NAME
PART NUMBER
BREAKOUT BOX
HD-42682
Diagnostic Notes
Each reference number below correlates to a circled number
on the flowchart(s).
1.
Connect BREAKOUT BOX (Part No. HD-42682), gray to
wire harness connector [30] leaving TSM/HFSM discon-
nected. See
ed02837
Figure 3-26. Start Relay
2009 Sportster Diagnostics: TSM/HFSM 3-51
Start Relay
Fuse Block
To Starter Button
On Right Handlebar
15 Amp
Battery
Fuse
30 Amp
MAXIFUSE
Ignition
Switch
TSM/HFSM
Batter
y
Star
t
Rela
y
Control
Ground
1
9
12
1
9
12
I
B
A
R
R
R
R
R
R/BK
R/BK
BK/R
BN/GY
BN/GY
TN/GN
TN/GN
BK
BK
Battery
[22]
Engine Case
Ground Point
GND 1
86
85
30
87A
87
1
2
3
4
5
R
P
C
Q
I
[30B]
[30A]
[119A]
[119B]
em01318
Figure 3-27. Starter TSM/HFSM Circuits
Table 3-17. Wire Harness Connectors
LOCATION
TYPE
DESCRIPTION
NO.
Under fuel tank
6-place Molex
Right handlebar controls
[22]
Under battery
12-place Deutsch
TSM/HFSM
[30]
Under left side cover
5-place Amp
Start relay
[119]
3-52 2009 Sportster Diagnostics: TSM/HFSM
DTC B1134
Remove start relay.
Check for voltage on Breakout Box terminal 9 (Gray).
Is voltage present?
YES
Locate and repair
short to voltage
on (TN/GN) wire.
NO
Install start relay.
Is voltage present on
Breakout Box
terminal 9 (Gray)?
YES
Replace
start relay.
NO
Replace TSM/HFSM.
Learn password and
perform setup.
1
Clear DTCs using odometer self-diagnostics. See 3.11
ODOMETER SELF-DIAGNOSTICS. Confirm proper
operation with no check engine lamp.
fc01807_en
2009 Sportster Diagnostics: TSM/HFSM 3-53
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