Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Service Manual — page 41

A.3

DELPHI 100W MICRO-PACK SEALED
CONNECTOR

DELPHI 100W MICRO-PACK SEALED
CONNECTOR REPAIR

General

A Delphi 100W Micro-Pack Sealed connector connects the
electronic control module (ECM) to the main harness.

Separating Socket Housing From ECM

See

Figure A-6

. While pressing the connector into the ECM,

press the thumb lever (1) against the connector until the latch
(2) pops out of the catch (3) on the ECM.

3

1

2

sm00037a

1. Thumb lever
2. Latch
3. Catch (ECM)

Figure A-6. Delphi 100W Micro-Pack Sealed Connector to

ECM

Mating Socket Housing To ECM

Push the connector into the ECM until the latch is captured by
the catch on the ECM.

1

3

5

2

1

4

sm00038a

1. Latch
2. Secondary lock
3. Cable strap
4. Strain relief collar
5. Conduit

Figure A-7. Delphi 100W Micro-Pack Sealed Connector

Removing Socket Terminal

1.

See

Figure A-7

. To remove, gently press latch (1) on each

side of the clear plastic secondary lock (2). For best res-
ults, release one side at a time.

2.

Carefully cut cable strap (3) to free strain relief collar (4)
from conduit (5).

3.

See

Figure A-8

. Using a thin blade, gently pry at seam at

back of socket housing to release three plastic pins (1)
from slots in housing. Separate and spread halves of
socket housing.

4.

Push on wire lead to free terminal from chamber.

Installing Socket Terminal

1.

From inside socket housing, gently pull on wire to draw
terminal into chamber.

2.

Exercising caution to avoid pinching wires, press halves
of socket housing together until three plastic pins fully
engage slots in housing.

3.

Install

new

cable strap in groove of strain relief collar

capturing cable conduit.

4.

With the two ribs on the secondary lock on the same side
as the external latch, install over terminals until latches
lock in place.

HOME

2013 Softail Service: Appendix A Connector Repair A-3

1

1

1

2

sm00039a

1. Pins
2. Socket terminal

Figure A-8. Delphi 100W Micro-Pack Sealed Connector:

Separate Halves of Socket Housing

CRIMPING TERMINALS

TOOL NAME

PART NUMBER

UNIVERSAL CRIMPER SET

HD-50120

HAND CRIMP FRAME

HD-50120-2

DELPHI 100W MICRO-PACK SEALED
DIE

HD-50120-7

1.

Strip the wire insulation to specification. Refer to

Table A-1

.

2.

Install the DELPHI 100W MICRO-PACK SEALED DIE
(Part No. HD-50120-7) in the handle of the HAND CRIMP
FRAME (Part No. HD-50120-2) of the UNIVERSAL
CRIMPER SET (Part No. HD-50120).

3.

Place the

new

terminal in the specified nest.

4.

Insert the wire to the wire stop. Crimp the terminal.

5.

Inspect the crimped terminal.

Table A-1. Delphi 100W Micro-Pack Crimper Die (Part No.

HD-50120-7)

NEST

STRIP LENGTH

PART NO.

TERMINAL

mm

in

B

5.1

0.200

72076-00

Socket:
18 AWG

C

5.1

0.200

72568-08

Socket:
20-22 AWG

HOME

A-4 2013 Softail Service: Appendix A Connector Repair

A.4

DELPHI 150 METRI-PACK SEALED
CONNECTORS

DELPHI 150 METRI-PACK SEALED
CONNECTOR REPAIR

General

Delphi 150 Metri-Pack Sealed connectors are embossed with
the initials (P.E.D.).

There are two types of connectors in this series:

•

Pull-to-Seat

•

Push-to-Seat

Separating Pin and Socket Housings

Bend back the external latch slightly and separate the pin and
socket halves of the connector.

Mating Pin and Socket Housings

Align the wire colors. Push the pin and socket halves of the
connector together.

Removing Socket Terminal

1.

See

Figure A-9

for pull-to-seat connector or

Figure A-10

for push to seat connector. Remove wire lock (1) from wire
end of socket housing on push-to-seat type connectors.

NOTE

For best results, free one side of wire lock first and then release
the other side.

2.

Find the locking tang in the mating end of the connector.

NOTE

The tangs are always positioned in the middle of the chamber.
The tangs are on the same side as the external latch.

3.

Gently insert a small diameter straight pin into the chamber
about 1/8 in (3.2 mm).

a.

For pull-to-seat:

Stay between the terminal and the

chamber wall and pivot the end of the pin toward the
terminal body.

b.

For push-to-seat:

There is a small opening for the

pin.

4.

When a click is heard, remove the pin and repeat the
procedure.

NOTE

The click is the sound of the tang returning to the locked posi-
tion as it slips from the point of the pin.

5.

Pick at the tang until the clicking stops and the pin seems
to slide in deeper. This indicates the tang is pressed in.

NOTE

After repeated terminal extractions, the click may not be heard,
but pivot the pin as if the click was heard at least three times.

6.

Remove the pin.

a.

For pull-to-seat:

Push on the lead to extract the ter-

minal from the mating end of the connector.

b.

For push-to-seat:

Pull on the lead to draw the ter-

minal out the wire end.

Inserting Socket Terminal

NOTE

For wire location purposes, alpha characters are stamped into
the socket housings.

1.

See

Figure A-9

for pull-to-seat connector or

Figure A-10

for push to seat connector. Carefully bend tang on each
side of terminal outward away from terminal body. Use
the thin flat blade from a hobby knife.

2.

Gently pull or push on the lead to install the terminal back
into the chamber. A click is heard when the terminal is
properly seated.

3.

Gently pull or push on the lead to verify that the terminal
is locked in place.

For push-to-seat:

See

Figure A-10

. Seat wires in separate

channels of wire lock and then push channels

inside

chambers at wire end of socket housing. Fully installed,
slot on each side of wire lock engages ear on socket
housing.

HOME

2013 Softail Service: Appendix A Connector Repair A-5

4

2

3

1

sm00027a

1. Locate tang in chamber
2. Pivot pin to release tang
3. Push to remove
4. Raise tang to install

Figure A-9. Delphi 150 Metri-Pack Sealed Connector:

Pull-to-Seat

3

4

2

1

sm00028a

1. Remove wire lock
2. Pivot pin to release tang
3. Pull to remove
4. Raise tang to install

Figure A-10. Delphi 150 Metri-Pack Sealed Connector:

Push-to-Seat

HOME

A-6 2013 Softail Service: Appendix A Connector Repair

A.5

DELPHI 280 METRI-PACK UNSEALED
CONNECTORS

FUSE BLOCK REPAIR

Removing Socket Terminals

1.

See

Figure A-11

. To remove secondary locks, insert end

of small flat blade screwdriver (1) under lip of locking
wedge (2) and gently pry up secondary lock.

NOTE

For best results, start with locking wedge on outboard side of
secondary lock.

2.

Looking into chamber at top of fuse block, note the tang
next to each socket terminal.

3.

Use the thin flat blade from a hobby knife. Gently push
tang away from terminal and tug on wire to back terminal
out.

Installing Socket Terminals

1.

Match the wire lead color to the fuse block terminal cavity.

NOTES

•

Refer to the main harness wiring diagram for wire lead
color codes.

•

See

Figure A-12

. Alpha (1) and numeric (2) coordinates

identify the main fuse block terminal cavity. Refer to the
main harness wiring diagram.

2.

With the open side of the socket terminal facing the tang,
push lead into chamber at the wire end of the fuse block.
A click is heard when the terminal is properly engaged.

3.

Gently tug on the wire to verify that the terminal is locked
in place.

4.

Install the secondary locks. With the locking wedges
positioned above the tangs in each chamber, slide flat
side of secondary lock into slot between rows. Push down
until it bottoms.

Crimping Terminals

Terminals are crimped twice: once over the wire core and a
second time over the insulation/seal.

A correctly crimped terminal may require different crimping
dies found on separate crimpers.

NOTE

The wiring diagram indicates when one socket terminal is be
crimped to two wire leads.

1

2

sm00025

1. Pry up secondary lock
2. Lip of locking wedge

Figure A-11. Fuse Block: Remove Secondary Locks

3

A

C

D

E

F

G

H

J

1

2

4

B

1

2

sm00026

1. Alpha
2. Numeric

Figure A-12. Fuse Block: Coordinates (typical)

HOME

2013 Softail Service: Appendix A Connector Repair A-7

A.6

DELPHI 480 METRI-PACK UNSEALED
CONNECTORS

DELPHI 480 METRI-PACK UNSEALED
CONNECTOR REPAIR

General

A 480 Metri-Pack connector is frequently used for the B+
(battery voltage) connector to power P&A accessories.

See

Figure A-13

. An AFL housing (5) is used on many igni-

tion/light switches. The secondary lock (4) must be opened
before removing the terminal from the housing.

Separating Pin and Socket Housings

NOTES

•

Record position of cable straps anchoring wire conduits
of the pin and socket housing before removing them.

•

Cut any cable strap anchoring the wire conduits of the pin
(accessory connector housing) and the socket (B+)
housing.

See

Figure A-13

. Using small flat blade screwdriver, press

button (1) on pin housing (red wire) side of the connector and
pull apart the pin and socket housings.

Mating Pin and Socket Housings

Orient the latch on the socket housing to the button catch on
the pin housing and press the housings together.

Removing Socket Terminals

1.

See

Figure A-13

. Bend back the latch (2) slightly and free

one side of secondary lock, then repeat to release the
opposite side. Rotate the secondary lock outward on hinge
to access terminal in chamber of connector housing.

2.

On the mating end of the connector, note the tang in the
square shaped opening centered next to the terminal.
Gently insert the point of a stick pin or large safety pin into
the opening (3) between the tang and the chamber wall
until it stops.

3.

Pivot the end of the pin toward the terminal body to press
the tang.

4.

Remove the pin and then pull terminal out of the wire end
of connector housing.

5.

If necessary, crimp

new

terminals on wires. See

A.9 DELPHI METRI-PACK TERMINAL REPAIR

.

Installing Socket Terminals

1.

Carefully bend the tang outward away from the terminal
body.

2.

With the tang on the same side as the square shaped
opening in the mating end of the connector housing, feed
terminal into wire end of connector housing until it clicks
in place.

3.

Verify that terminal will not back out of the chamber. A
slight tug on the cable will confirm that it is locked.

4.

Rotate the hinged secondary lock inward until latches fully
engage tabs on both sides of connector housing.

NOTE

If removed, install new anchored cable strap in original equip-
ment location. Tighten cable strap to capture conduit of both
accessory connector and B+ connector approximately 1.0 in
(25.4 mm) from housings.

1

2

4

3

5

sm00031a

1. Button on pin housing
2. Secondary lock latch
3. Opening between tang and chamber wall
4. Secondary lock (shown open)
5. AFL housing

Figure A-13. Delphi 480 Metri-Pack Unsealed Connector:

Remove Socket Terminal

HOME

A-8 2013 Softail Service: Appendix A Connector Repair

A.7

DELPHI 630 METRI-PACK UNSEALED
CONNECTORS

DELPHI 630 METRI-PACK UNSEALED
CONNECTOR REPAIR

TOOL NAME

PART NUMBER

SNAP-ON PICK

SNAP-ON TT600-3

Separating Pin and Socket Housings

NOTE

If necessary, remove connector from barbed anchor or other
retaining device.

Bend back the external latch slightly and separate pin and
socket halves of the connector.

Mating Pin and Socket Housings

Orient the latch to the catch. Push the pin and socket halves
of the connector together until the latch "clicks".

NOTE

If removed, install connector on barbed anchor or other OE
retaining device.

Removing Socket Terminal

1.

Bend back the latch slightly and free one side of the sec-
ondary lock. Repeat the step to unlatch the other side.

2.

Rotate the secondary lock outward on hinge to view the
terminals in the chambers of the connector housing. The
locking tang is on the side opposite the crimp tails and
engages a rib in the chamber wall to lock the terminal in
place.

3.

Moving to the mating end of the connector, find the small
opening on the chamber wall side of each terminal.

4.

Insert SNAP-ON PICK (Part No. SNAP-ON TT600-3) into
opening until it stops. Pivot the end of the pick toward the
terminal to press the locking tang.

5.

Remove the pick and gently tug on the wire to pull the
terminal from the wire end of the connector. Repeat steps
if the terminal is still locked in place.

6.

If necessary, crimp

new

terminals on wires. Refer to

A.9 DELPHI METRI-PACK TERMINAL REPAIR

.

Installing Socket Terminal

NOTE

Refer to the wiring diagrams to match wire lead colors to alpha
characters molded into the secondary locks of each connector
housing.

1.

Carefully bend tang on each side of terminal outward away
from terminal body. Use the thin flat blade from a hobby
knife.

2.

With the tang facing the chamber wall, push the lead into
the chamber at the wire end of the connector. A click is
heard when the terminal is properly seated.

3.

Gently tug on the wire end to verify that the terminal is
locked in place and will not back out of the chamber.

4.

Rotate the hinged secondary lock inward until tabs fully
engage latches on both sides of connector.

HOME

2013 Softail Service: Appendix A Connector Repair A-9

A.8

DELPHI 800 METRI-PACK SEALED MAIN FUSE
HOUSING

DELPHI 800 METRI-PACK SEALED MAIN
FUSE HOUSING REPAIR

Removing Socket Terminals

Disconnect negative (-) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explosion,
which could result in death or serious injury. (00049a)

1.

Disconnect battery.

2.

See

Figure A-14

. Disengage slots (1) on secondary lock

(2) from tabs (3) and remove secondary lock.

3.

Insert flat blade of pick or small screwdriver into opening
(4) until it stops.

4.

Tug on cable to pull socket from connector housing. Pivot
the pick toward the terminal body to release the latch if
necessary.

5.

Repeat to remove remaining socket terminal.

NOTE

The battery positive cable and power wire for the main fuse
are crimped together at the starter ring terminal. Replace both
as an assembly if either requires replacement.

Installing Socket Terminals

1.

See

Figure A-15

. Carefully bend tang outward away from

the terminal body.

2.

Properly orient terminal to the cavity in the housing. Push
terminal into connector housing until it clicks in place.
Verify that socket will not back out of chamber.

3.

Push rubber seal into connector housing.

4.

Repeat to install remaining socket terminal.

5.

Install secondary lock onto connector housing. Verify slots
engage tabs on sides of connector housing.

Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)

6.

Connect battery cables.

3

4

1

2

sm00033

1. Secondary lock slot
2. Secondary lock
3. Tab
4. Insert flat blade into opening

Figure A-14. Delphi 800 Metri-Pack Sealed Main Fuse

Housing: Remove Socket Terminals

sm00034

Figure A-15. Delphi 800 Metri-Pack Sealed Main Fuse

Housing: Bend Tang

HOME

A-10 2013 Softail Service: Appendix A Connector Repair

A.9

DELPHI METRI-PACK TERMINAL REPAIR

METRI-PACK TERMINAL CRIMPS

TOOL NAME

PART NUMBER

PACKARD TERMINAL CRIMP TOOL

HD-38125-6

PACKARD TERMINAL CRIMPER

HD-38125-7

PACKARD CRIMPING TOOL

HD-38125-8

Matching Terminal To Crimper

Metri-Pack connectors embossed with the initials P.E.D. require
Packard crimp tools to crimp terminals to wire leads.

Terminals are crimped twice to a wire lead, once over the wire
core and a second time over the insulation/seal.

See

Figure A-16

. A crimp can require two crimping dies. The

dies are found on the PACKARD TERMINAL CRIMP TOOL
(Part No. HD-38125-6) and the PACKARD TERMINAL
CRIMPER (Part No. HD-38125-7). The terminal and the wire
gauge determine the core crimp die and the insulator/seal die.

NOTE

The PACKARD CRIMPING TOOL (Part No. HD-38125-8) will
also crimp sealed splice connectors in wire gauge sizes 18-20,
14-16 and 10-12.

Preparing Wire Lead

Strip 5/32 in (4.0 mm) of insulation from the wire lead.

Crimping Wire Core

NOTE

Metri-Pack terminal crimps require two steps. Always perform
Crimping Wire Core before Crimping Insulation/Seal.

1.

Squeeze and release handles until ratchet automatically
opens.

2.

Identify the corresponding sized nest for the core crimp.

3.

Position the core crimp in the die. Be Sure the core crimp
tails are facing the forming jaws.

4.

Gently squeeze the handles until crimpers just secure the
core crimp tails.

5.

Insert stripped wire between crimp tails. Verify that wire
is positioned so that short pair of crimp tails squeeze core
wire strands, while long pair is positioned over the insula-
tion or seal material.

6.

Squeeze handles tightly closed. Release grip and the tool
will automatically open.

1

2

3

sm00035a

1. HD-38125-6 sealed terminals
2. HD-38125-7 non-sealed terminals
3. HD-38125-8 non-sealed terminals

Figure A-16. Metri-Pack Terminal Crimp Tools

Crimping Insulation/Seal

NOTE

Always perform Crimping Wire Core before Crimping
Insulation/Seal.

HOME

2013 Softail Service: Appendix A Connector Repair A-11

1.

See

Figure A-17

. Identify the correct die for the insula-

tion/seal crimp (2).

2.

Position the insulation/seal crimp in the nest. Be sure the
insulation/seal crimp tails are facing the forming jaws.

3.

Squeeze handle of crimp tool until tightly closed. Tool
automatically opens when the crimp is complete.

Inspecting Crimps

1.

See

Figure A-17

. Inspect the wire core crimp (1). The tails

should be folded in on the wire core without any distortion
or excess wire strands.

2.

Inspect the insulation (2) or seal (3) crimp. The tails of the
terminal should be wrapped around the insulation without
distortion.

3

2

1

sm00036

1. Wire core crimp
2. Insulation crimp
3. Seal crimp

Figure A-17. Metri-Pack Connector: Inspect Core and

Insulation/Seal Crimps

HOME

A-12 2013 Softail Service: Appendix A Connector Repair

A.10

DELPHI MICRO 64 SEALED CONNECTORS

DELPHI MICRO 64 SEALED CONNECTOR
REPAIR

TOOL NAME

PART NUMBER

TERMINAL REMOVER

HD-45928

TERMINAL CRIMPER

HD-45929

General

Delphi Micro 64 Sealed connectors are frequently found on
speedometers, tachometers and the ECM of Touring Models.

Separating Pin and Socket Housings

Bend back the external latches slightly and separate the pin
and socket housings.

Mating Pin and Socket Housings

Orient the wire lead colors. Align pin and socket housings.
Push the pin and socket housings of the connector together
until the latches click.

Removing Terminal

1.

See

Figure A-18

. Locate the head of the secondary lock

(1) on one side of the connector housing.

2.

Insert the blade of a small screwdriver between the center
ear of the lock and the connector housing and gently pry
out lock. When partially removed, pull lock from connector
housing.

3.

Locate pin hole (2) between terminals on mating end of
connector.

1

2

3

4

5

6

7

8

9 10

11 12

1

6

7

12

1

2

3

sm00047

1. Secondary lock
2. Pin hole
3. Stamped number

Figure A-18. Delphi Micro-64 Sealed Connector: Housing

4.

See

Figure A-19

. Obtain the TERMINAL REMOVER (Part

No. HD-45928).

5.

See

Figure A-20

. Push the adjacent terminals all the way

into the connector housing and then insert tool into hole
until it bottoms.

6.

Leaving the tool installed, gently tug on wires to pull either
one or both terminals from wire end of connector. Remove
tool.

sm00046

Figure A-19. Terminal Remover (HD-45928)

sm00048

Figure A-20. Delphi Micro-64 Sealed Connector: Insert Tool

and Remove Terminal

HOME

2013 Softail Service: Appendix A Connector Repair A-13

Installing Terminal

1.

Insert terminal into its respective numbered chamber on
wire end of connector. No special orientation of the ter-
minal is necessary.

NOTE

See

Figure A-18

. For wire location purposes, the corners of

the socket housing are stamped (3) with the numbers 1, 6, 7
and 12, representing terminals 1-6 on one side, and 7-12 on
the other.

2.

Bottom the terminal in the chamber and then gently tug
on the wire to verify that it is locked in place.

NOTE

Once removed, the terminal may not lock in place when first
installed. Until the lock engages, move the terminal back and
forth slightly while wiggling the lead.

3.

Since the terminal remover tool releases two terminals
simultaneously, repeat step 2 on the adjacent terminal
even if it was not pulled from the connector housing.

4.

With the center ear on the head of the secondary lockpin
facing the mating end of the connector, push secondary
lock in until head is flush with the connector housing.

Preparing Wire Leads for Crimping

Strip 1/8 in (3.0 mm) of insulation from the wire lead.

Crimping Terminals

1.

Inspect

new

socket terminal for bent or deformed contact

and crimp tails. Replace as necessary.

2.

See

Figure A-22

. Squeeze the handles of the TERMINAL

CRIMPER (Part No. HD-45929) to cycle the tool to the
fully open position (1).

3.

Raise locking bar and barrel holder by pushing up on
bottom tab with index finger (2).

4.

With the crimp tails facing upward, insert terminal through
locking bar into front hole in barrel holder (20-22 gauge
wire) (3).

5.

Release locking bar to lock position of contact. When
correctly positioned, the locking bar fits snugly in the space
at the front of the core crimp tails and the closed side of
the terminal rests on the outer nest of the crimp tool.

6.

Insert wires between crimp tails until ends make contact
with locking bar. Position wire that the wide pair of crimp
tails squeeze bare wire strands, while the narrow pair folds
over the insulation material.

7.

Squeeze handle of crimp tool until tightly closed (4). Tool
automatically opens when the crimping sequence is com-
plete.

8.

Raise locking bar and barrel holder to remove contact.

Inspecting Crimps

Inspect the quality of the core and insulation crimps. Distortion
should be minimal.

sm00045

Figure A-21. Terminal Crimper (HD-45929)

HOME

A-14 2013 Softail Service: Appendix A Connector Repair

3

1

2

4

sm00049

1. Open position
2. Raising locking bar
3. Insert terminal
4. Crimp terminal

Figure A-22. Delphi Micro-64 Sealed Connector: Terminal

in Crimper

HOME

2013 Softail Service: Appendix A Connector Repair A-15

A.11

DELPHI GT 150 SEALED CONNECTORS

DELPHI GT 150 SEALED CONNECTOR
REPAIR

General

Delphi connectors are embossed with the brand name, Delphi,
on the housing latch or terminal block.

Separating Pin and Socket Housings

See

Figure A-23

. Bend back the external latch(es) slightly and

separate pin and socket halves of connector.

Mating Pin and Socket Housings

Push pin and socket halves of connector together until external
latch(es) engage.

Removing Socket Terminals

NOTE

Although the parts of the different Delphi connectors vary in
appearance, the instructions which follow will work for all.

1.

See

Figure A-24

. If present, free one side of wire lock (1)

from ear on wire end of socket housing. Release the other
side if necessary. Release wires from channels in wire
lock. Remove from socket housing.

2.

Use a fingernail to pry colored terminal lock (2) loose.
Remove from mating end of socket housing.

3.

Use the thin flat blade from a hobby knife. Gently pry tang
(3) outward away from terminal. Tug on wire to back ter-
minal out wire end of chamber. Do not pull on wire until
tang is released or terminal will be difficult to remove.

Installing Socket Terminals

NOTE

For wire location purposes, alpha or numeric characters are
stamped into the wire end of each socket housing.

1.

Gently push tang on socket housing inward toward
chamber. With the open side of the terminal facing the
tang, push terminal into chamber at wire end of socket
housing.

2.

Gently tug on wire to verify that terminal is locked, pre-
venting it from backing out of chamber. If necessary, use
fingernail to push tang into engagement with terminal.

3.

Install colored terminal lock onto mating end of socket
housing.

4.

If present, seat wires in separate channels of wire lock
and then push channels

inside

chambers at wire end of

socket housing. Fully installed, slot on each side of wire
lock engages ear on socket housing.

sm00014a

Figure A-23. Delphi GT 150 Sealed Connector: Socket

Housing Latch

HOME

A-16 2013 Softail Service: Appendix A Connector Repair

2

3

1

sm00015a

1. Remove wire lock
2. Remove terminal lock
3. Pry tang outward

Figure A-24. Delphi GT 150 Sealed Connector: Removing

Socket Terminals

HOME

2013 Softail Service: Appendix A Connector Repair A-17

A.12

DELPHI GT 280 SEALED 73-TERMINAL ECM
CONNECTOR

DELPHI GT 280 SEALED 73-TERMINAL ECM
CONNECTOR

NOTE

Do not operate latch lever when connector is not mated to
ECU. Damage will occur.

Separating Socket Housing From ECM

See

Figure A-25

. Remove strap (1). Press the latch (2). Rotate

lock lever to the released position (3).

Mating Socket Housing To ECM

Push the connector into the ECM. Rotate the lock lever to the
locked position.

Socket Terminal

1.

Cut cable strap to release harness from strain relief collar
of connector housing.

2.

See

Figure A-26

. Release latches (4) that retain cover (3)

to housing (2) and remove cover.

3.

Remove and service the Micro-64 terminals. See

A.10 DELPHI MICRO 64 SEALED CONNECTORS

.

4.

Install connector housing cover. Verify all wires are within
the confines of the cover and that the cover latches are
engaged.

5.

Install

new

cable strap cable to the strain relief of the

connector.

ECM Ground Terminal

1.

See

Figure A-26

. Remove secondary lock (1).

2.

See

Figure A-27

. Using a thin blade screwdriver, gently

pry ground terminal retainer from connector housing.

3.

See

Figure A-28

. Using a thin blade screwdriver, release

latch and pull ground wire, wire seal and terminal from
cover side of housing.

4.

Follow instructions in

A.9 DELPHI METRI-PACK TER-

MINAL REPAIR

to replace the terminal or wire seal.

5.

Push the terminal into place from the cover side of the
connector housing until the latch engages. Pull on wire to
verify terminal is secure.

NOTE

See

Figure A-26

. Secondary lock has one short leg and one

long leg. Install as shown.

6.

See

Figure A-26

. Install ground secondary lock (5) and

install secondary lock (1) as shown.

3

1

2

sm06098a

1. Strap
2. Latch
3. Lock lever released

Figure A-25. Unlatch ECM Connector

1

2

4

3

5

sm06093

1. Secondary lock
2. Terminal housing
3. Cover
4. Cover latch
5. Ground secondary lock

Figure A-26. Delphi 73-Terminal ECM Connector

HOME

A-18 2013 Softail Service: Appendix A Connector Repair