Harley Davidson 2004 Touring Models. Service Manual — page 24

HOME
SWITCH
BROWN/
PINK/
VIOLET/
GRAY/
HAND CONTROLS
POSITION
WHITE
WHITE
BLACK
WHITE
RIGHT
UP
X
X
MODE
X
X
ALL MODELS
DOWN
X
X
EXCEPT
FLHTP
RADIO FUNCTION SWITCH
LEFT
HIGH
RIGHT
TURN
BEAM
NEUTRAL
OIL
TURN
RIGHT DIRECTIONAL SWITCH
ENGINE OFF/RUN SWITCH
START SWITCH
BK
V
HB
BK TN
+
GN/Y
+ RT
BK
CRUISE SET/RESUME SWITCH
-
LT W
- N
O
OP
O
BN
-
(ULTRA MODELS ONLY)
SWITCH
BLUE/
ORANGE/
WHITE/
POSITION
BLACK
WHITE
BLUE
SET
X
X
RESUME
X
X
[21B]
STOP LAMP SWITCH
1 2 3 4 5 6 7 8 9 10
[22B]
TO INTERCONNECT
O/W
1
HARNESS
R/BE
2
[21A]
GY
3
W/BK
4
W/BN
5
TO INTERCONNECT
BK/R
6
BN/W
7
HARNESS
GY/W
8
[22A]
PK/W
9
V/BK
10
W/BE
11
BE/BK
12
O/BK
12
DASH PANEL MOUNTED SWITCHES
GY/GN
11
NOT INCLUDED ON FLHTP-FRG
GN/BE
10
"CRUISE" & "SPEAKER" SWITCHES
PK/W
9
BN/BK
8
TO INTERCONNECT
NOT USED ON FLTR
NOT INCLUDED ON FLHT, FLHTC, OR FLHTC-I
V/BK
7
HARNESS
Y/BK
6
W/V
5
[24A]
SPOT
SPEAKER
CRUISE
ACCY
W
4
BE
3
Y
2
O/W
1
[24B]
4
4
3
3
SWITCH
VIOLET/
GRAY/
ORANGE/
BROWN/
2
2
POSITION
BLACK
GREEN
BLACK
BLACK
+SQ UP (FORE)
X
X
1
1
PTT (PUSH)
X
X
-SQ DN (AFT)
X
X
[105C]
[105D]
PTT & SQ
(PUSH TO TALK & SQUELSCH)
(ULTRA MODELS ONLY)
CONNECTOR ONLY ON FLTR
HORN SWITCH
HEADLAMP HI/LO SWITCH
LEFT DIRECTIONAL SWITCH
LEFT
RADIO AUDIO CONTROL
HAND CONTROLS
SWITCH
PINK/
GREEN/
BROWN/
GRAY/
ALL MODELS
POSITION
WHITE
BLUE
BLACK
GREEN
[105B]
+VOL
X
X
EXCEPT
AUDIO
X
X
1211109 8 7 6 5 4 3
2
1
FLHTP
-VOL
X
X
TO INTERCONNECT
HARNESS
[105A]
f2227w8x
2004 FLHT, FLHTC, FLHTCU and FLTR, DOMESTIC and INTERNATIONAL Models,
Handlebar Controls, Indicator Lamps and Fairing Cap/Instrument Nacelle Switches
8-50
HOME
AM/FM
ANTENNA MAST
FLHTC/U
MODELS ONLY
TO RADIO ANTENNA
C.B. MAST ASSY
CONNECTOR
P/N 76250-98
(FLHTC/U MODELS ONLY)
[51B]
LOADING COIL ASSY
P/N 70084-96
P/N 76318-98
ANTENNA CABLE PART OF
C.B. ANTENNA
MAIN HARNESS AND
INSIDE TOUR-PAK
[29A]
[50A]
PRESENT ON ALL MODELS
BK
[50B]
[29B]
C.B. ANTENNA
BACK OF
[51A]
ULTRA RADIO
(BK)
P/N 70160-04
AUDIO
[41B]
[41A]
(GY)
HARNESS
[28B]
PK/W
1
1
PK/W
+VOL
GY/W
2
2
GY/W
1
PTT
Y/R
V/BK
3
3
V/BK
2
-VOL
Y/BK
O/BK
4
4
O/BK
3
W/BN
GN
5
5
4
LTGN/BN
LTGN/BN
6
6
[28A] ULTRA ONLY
5
BN/W
6
GY/W
[50B] ULTRA ONLY
7
DRAIN
8
BK
9
Y/W
TO
10
BN
RIGHT REAR
ULTRA
11
GN
SPEAKER &
RADIO
12
O/BK
CONTROLS
13
PK/W
[28A]
14
V/BK
15
DRAIN
[76B]
PASSENGER
16
GY/Y
CAV
CIR
17
GY/O
HEADSET
18
GY/BK
R
1
1
R
19
GY/BK
2
2
GY/BK & DRAIN
20
GY/Y
3
3
GY/Y
21
R
BK
4
4
BK
[51B]
22
R
GY/O
5
5
GY/O
[27A]
6
23
BK
6
7
7
TAB
DRAIN
INTERCONNECT
C
DRAIN
TAB
[6A]
B
BE/Y
(BK)
A
RADIO PINOUTS
RT FRONT HEADSET(+) - 1
[53A]
LEFT REAR
FRT HEADSET COMMON - 2
LFT RR SPEAKER (-) - 3
(BK)
1
2
34
5
678
9101112
SPEAKER &
RT RR SPEAKER(-) - 4
C4 (RR CNTL MATRIX) - 5
CONTROLS
12345678
9101112
(BK)
R1 (RR CNTL MATRIX) - 6
RR MIC SHIELD - 7
[42A]
[42B]
RR MIC COMMON - 8
[53B]
LFT FRT HEADSET - 9
ULTRA
RR CONTROL MATRIX
LFT RR SPEAKER (+) - 10
PK/W
1
PK/W
RADIO
C3
C4
1
UP
RT RR SPEAKER (+) - 11
GY/W
2
2
GY/W
C3 (RR CNTL MATRIX) - 12
MODE
CONNECTOR
R0
RR VOL UP
UP TUNE / FF
V/BK
3
3
V/BK
R0 (RR CNTL MATRIX) - 13
DOWN
[28A]
BN/W
4
4
O/BK
R2 (RR CNTL MATRIX) - 14
R1
RR VOL DWN
DWN TUNE / REWIND
FRT MIC SHIELD - 15
BN
5
5
(GY)
RT RR HEADSET (+) - 16
R2
PUSH TO TALK
BAND
W/BN
6
6
LFT RR HEADSET (+) - 17
RR HEADSET COMMON - 18
N/C - 19
N/C - 20
RR MIC - 21
FRT MIC - 22
DRIVER
CAV
CIR
FRT MIC COMMON -23
HEADSET
1
R
1 - RT FRT SPEAKER (+)
2
Y/BK & DRAIN
3
Y/R
2 - PUSH TO TALK (MIC)
LEFT & RIGHT REAR PASSENGER CONTROLS
3 - R0 (HANDLEBAR MATRIX)
4
BK
4 - R1 (HANDLEBAR MATRIX)
5
Y/W
5 - R2 (HANDLEBAR MATRIX)
6
DRAIN
COLOR
ORANGE/
PINK/
VIOLET/
GRAY/
6 - C4 (HANDLEBAR MATRIX)
7
BE/Y
BLACK
WHITE
BLACK
WHITE
TAB
DRAIN
7 - C3 (HANDLEBAR MATRIX)
POSITION
8 - C2 (HANDLEBAR MATRIX)
BASE
9 - VEHICLE SPEED SIGNAL
UP/+VOL
RADIO
10 - BATTERY
MODE/PTT
11 - GROUND
HANDLEBAR MATRIX
CONNECTOR
12 - IGNITION
DOWN/-VOL
13 - HEADSET SPEAKERS B
C0
C1
C2
C3
C4
[27A]
14 - N/C
(BK)
15 - N/C
R0
VOL UP
VOL DWN
MENU
UP TUNE / FF
16 - LFT FRT SPEAKER (+)
17 - LFT FRT SPEAKER (-)
R1
DWN TUNE / REWIND
18 - RT FRT SPEAKER (+)
R2
SQUELCH UP
SQUELCH DWN
PUSH TO TALK
BAND
19 - GROUND
20 - BATTERY
21 - HEADSET SPEAKERS A
22 - C1 (HANDLEBAR MATRIX)
23 - C0 (HANDLEBAR MATRIX)
f2227v8x
2004 FLHTC, FLHTCU and FLTR, DOMESTIC and INTERNATIONAL Models,
Radio, CB/Intercom and Rear Speakers
8-51
HOME
OPTIONAL SECURITY SIREN
FENDER TIP
HEADLAMP
PASSING LP
PASSING
HDI
ODOMETER
LAMP
SWITCH
LAMPS
POS.
RESET
[38B]
TO IGNITION/EFI
[32B]
[109B]
[73B]
LAMP
IGNITION SWITCH LEGEND
POWER
SWITCH
TO FUEL
SIGNAL
A
BN/GY
HARNESS
[8A]
(BK)
1
2
3
4
1
2
[29B]
R/GY
R/BK
R
[154]
SPEEDOMETER
FUEL GAUGE
SENDER
POSITION
GROUND
B
LGN/BN
1
2
ACCESS.
IGN.
BATT.
C
BK
[73A]
[141A]
ACCESSORY
1 2 3 4 5 6 7 8 9101112
[109A]
123 4
(WE)
LOCK
1
2
3
4
5
6
7
8
9101112
3
2
1
[142A]
[142B]
[32A]
[117B]
IGNITION
[141B]
[8B]
THROTTLE
(GY)
POWER
[39B]
ROLL-OFF
RELAY
IGNITION SWITCH
(BK)
SWITCH
[75A]
[75C]
[33A]
[75B]
[75D]
[126A]
O/V
V/Y
[33B]
[64B]
[126B]
ON/OFF
A
R/GN
SET/COAST
B
BE/BK
R/Y
3F
5
RESUME/ACCEL
C
W/BE
O/V
4E
3
THROTTLE ROLL-OFF
D
V/Y
BRAKE
GROUND
E
BK
BK
4F
1
RELAY
IGNITION
F
O/V
R/BE
3E
2
BRAKE SIGNAL
G
R/BE
ENGINE SPEED
H
BE/O
SET LAMP
J
GN/R
1B
INSTRUMENTS - 15a
1A
SPEED SIGNAL
K
W/GN
O
R/BK
1D
LIGHTS - 15A
1C
[17A]
[17B]
BE
CRUISE CONTROL STANDARD
1H
HEADLAMP - 15A1G
MAXI-FUSE
ON RK CLASSIC ONLY
BE
40 A
1F
IGNITION - 15A
1E
RH CRUISE
GY
R/BK
4D
P&A IGN - 2A MAX
4C
CONNECTION
2
BK
BK
BE/BK
R/BK
(BLK)
1
W/BE
LH
RH
2B
CRUISE/BRAKE - 15A
[159B]
2A
[5B]
[159A]
GND
FRAME GROUND
GND
O/V
STUD
STUD
2D
ACCESSORIES - 15A
B A
2C
O/W
LH CRUISE
BK
BK
P&A- 15A
2F
2E
CONNECTION
O/R
R/GY
BATTERY - 15A
3C
(GY)
3D
2
BN/GY
R
[158B]
1
R/GN
[158A]
R/GY
2J
5
GN
3H
3
START
[24A]
TN/GN
3J
1
RELAY
1
O/W
BK/R
2H
2
TO LEFT HAND
2
Y
CONTROLS
3
BE
B+
REGULATOR
MAIN POWER
HAND
4
W
CONNECTOR
[77A]
AT STARTER
5
W/V
(GRAY)
[160B]
6
Y/BK
[24B]
SEE CHARGING SYSTEM FOR
FURTHER CONNECTIONS
[22A]
1
O/W
STARTER
TO RIGHT HAND
2
R/BE
CRANK POSITION
SOLENOID
3
GY
SENSOR
CONTROLS
[128B]
4
W/BK
(BLACK)
5
W/BN
[22B]
6
BK/R
TURN SIGNAL/SECURITY
MODULE
2
2
(GY)
BK
BK
R
1
1
R
[30A]
[30B]
[79B]
[79A]
TSM/TSSM
BATTERY
1
BN/GY
IGNITION
2
GY
[131]
VSS / SERIAL DATA LINK
3
LGN/V
SECURITY INDICATOR
4
BN/V
(BK)
LEFT TURN FEED
5
V
[4A]
RIGHT TURN FEED
6
BN
REAR
RIGHT TURN SWITCH INPUT
7
W/BN
123
4
STOPLIGHT
LEFT TURN SWITCH INPUT
8
W/V
SWITCH
NEUTRAL
START RELAY CONTROL
9
TN/GN
[121]
SWITCH
IGNITION ENABLE SIGNAL
10
ALARM SIGNAL
11
LGN/BN
GROUND
12
BK
GN/Y
[67A]
[120B]
(BK)
HORN
1234
[31A]
(BK)
ACCESSORY
P &A
[21A]
[7A]
1
BK
ACCESSORY
SWITCH
1
2
3
4
5
6
7
8
TO FRONT
2
BN
8
7
6
5
4
3
2
1
CONNECTOR
3
BE
TURN
OIL
15A MAX
4
BE
TO INDICATOR
[122]
PRESSURE
TO REAR LIGHTS
SIGNALS
5
V
SWITCH
LAMPS
[7B]
f2227r8x
[31B]
6
BK
[120A]
(BK)
2004 FLHR, FLHRC and FLHRS, DOMESTIC and INTERNATIONAL Models,
Main Harness
8-52
HOME
MAP
DATA
IGNITION
SENSOR
C B A
LINK
COIL
+5V DC
CARBURETED
(GY)
1234
CB A
R/W
A
A
R
IGNITION
W/GN
B
B
W
COIL
VEHICLES
[91A]
[83B]
[80A]
[83A]
BK
C
C
BK
(CARB)
OUTPUT
[65B]
SENSOR
GROUND
C B A
(BK)
[65A]
IGNITION CONTROL MODULE
VEHICLE
[80B]
SPEED SENSOR
(BLK)
[BLK]
[10A]
[10B]
BK
12
RUN/STOP SIGNAL
1
ABCD
[83A]
1
W/BK
LGN/V
11
BATTERY
2
10
2
BN/GY
FRONT SPARK
IGNITION
+5V SENSOR PWR
3
R/W
9
FROM
REAR SPARK PLUG
COIL
3
PLUG
SENSOR GROUND
4
BK/W
BK
8
4
MAIN
(EFI)
MODULE GROUND
5
BK
R
7
5
HARNESS
COIL FRONT
6
BE/O
GY
6
6
[8B]
COIL REAR
7
Y/BE
W/GN
5
7
CRANK SENSOR (+)
8
8
R
4
9
BK
BE/O
3
CRANK SENSOR (-)
9
10
W/GN
W/BK
2
VEHICLE SPD SIG
10
11
V/W
BN/GY
1
MAP SIGNAL
11
+5V DC
12
12
LGN/V
DATALINK
[8A]
R/W
A
A
R
W/GN
B
B
W
(GY)
BK
C
C
BK
OUTPUT
[65B]
SENSOR
(BK)
[65A]
GROUND
CARBURETED OVERLAY: 32435-04
VEHICLE
EFI OVERLAY: 70233-04
SPEED SENSOR
REAR
FRONT
INTAKE
ENGINE
INJECTOR
INJECTOR
AIR
IDLE AIR
TEMP.
TEMP.
CONTROL ACTUATOR
SENSOR
SENSOR
THROTTLE
MAP
BK
12
POSITION
LGN/V
11
FUEL INJECTED
SENSOR
SENSOR
O/GY
10
R
9
FROM
VEHICLES
DATA
IGNITION
BK
8
R
MAIN
LINK
COIL
7
(GY)
GY
6
HARNESS
1
2
3
4
AB
AB
ABCD
W/GN
5
[8B]
[91A]
4
ELECTRONIC
DCB A
PK
3
(GY)
[83B]
AB
AB
CB A
CBA
[87B]
CONTROL
[90B]
[89B]
W/BK
2
MODULE
[85B]
1
[84B]
[88B]
[80B]
[78A]
[78B]
[8A]
ALDL & FLASH PIN
LGN/R
CHECK ENG LP
TACH OUTPUT
PK
SYSTEM RELAY
GN/O
SERIAL DATA LINK
LGN/V
ENGINE TEMPERATURE
PK/Y
INTAKE AIR TEMPERATURE
LGN/Y
OXYGEN SENSOR A
ANALOG INPUT
POWER GROUND
BK
COIL REAR
Y/BE
[119B]
CRANK POS. SENSOR (-)
BK+
SWITCH POWER
W/BK
FUEL PUMP 15A
5V SENSOR POWER
R/W
G
H
DIGITAL GROUND
O/GY
Y/GN
FREQUENCY INPUT
IDLE AIR CNTL MOTOR
BK/O
ECM POWER 15A
IDLE AIR CNTL MOTOR
BK/PK
A
B
INJECTOR REAR
GN/GY
BE/GY
R
OUTPUT (unused)
INJECTOR FRONT
W/Y
SYSTEM RELAY
(BK)
OUTPUT (UNUSED)
OXYGEN SENSOR B
Y/GN
K
5
THROTTLE POS SNSR INPUT
GY/V
T
4
MAP SENSOR INPUT
V/W
BE/GY
E
3
5V SENSOR GROUND
BK/W
GN/O
S
2
ION SENSE
GY/BE
W/BK
U
1
POWER GROUND
BK
COIL FRONT
BE/O
CRANK POS. SNSR (+)
R
CONSTANT POWER
BE/GY
SWITCH INPUT (unused)
VEHICLE SPEED INPUT
W/GN
DIGITAL POWER
IDLE AIR CNTL MOTOR
BE/GN
IDLE AIR CNTL MOTOR
BN/R
f2227x8x
2004 FLHR, FLHRC and FLHRS, DOMESTIC and INTERNATIONAL Models,
Ignition Harness (Carbureted), Electronic Fuel Injection (EFI) Harness
8-53
HOME
VOLTAGE
STATOR
REGULATOR
[46A]
[46B]
BATTERY
+
BK
A
DC AC
A
BK
-
MAXIFUSE
BK
B
B
BK
40 A
STARTER
MAXIFUSE
40 A
[128]
B A
CHARGING CIRCUIT
R
B A
RIGHT
LEFT
GROUND
[77B]
[77A]
STUDS
[64]
BK
R
3D
BATTERY
15A
3C
BN/GY
R
IGNITION
1F
IGN:
15A
1E
SWITCH (REAR VIEW)
GY
R/BK
BK
BK
[33A]
A
B I
[33B]
BATTERY
STARTER
POWERTRAIN
GROUND
R/GY
2J
5
GN
3H
3
TN/GN
3J
1
IGNITION SWITCH LEGEND
2H
POSITION
A RED/
I RED/
B RED
BK/R
2
GREY
BLACK
ACCESSORY
START
OFF
HAND CONTROLS,
RELAY
IGNITION
RIGHT
RIGHT DIR SWITCH
MAIN FUSE BLOCK COVER
ENGINE OFF/RUN SWITCH
START SWITCH
STOPLIGHT SWITCH
10A
15A
P&A
IGN
BRAKE
[22B]
[22A]
15A
RELAY
1
1
BATTERY
2
2
START
GY
3
3
GY
RELAY
4
4
SPARE FUSES
P&A
ACCESS.
CRUISE/BRK
5
5
BK/R
6
6
BK/R
HEADLAMPS IGN
LIGHTS
INSTRUMENTS
TURN SIGNAL/SECURITY
MODULE
[30A]
[30B]
TS/TSSM
BATTERY
1
BN/GY
IGNITION
2
GY
VSS / SERIAL DATA LINK
3
BRAKE
SECURITY INDICATOR
4
RELAY
LEFT TURN FEED
5
START
15A
RIGHT TURN FEED
6
RELAY
RIGHT TURN SWITCH INPUT
7
15A
15A
15A
LEFT TURN SWITCH INPUT
8
START RELAY CONTROL
9
TN/GN
IGNITION ENABLE SIGNAL
10
15A
15A
15A
15A
ALARM SIGNAL
11
GROUND
12
Wire Color Code Key
64
BK
HANDLEBAR
GROUND
BK - Black
GN - Green
LT.GN - Light Green
PIN CONNECTOR
P/N 70142-93
TRIPLE
(A side)
CLAMP
MAIN FUSE BLOCK
BN - Brown
BE - Blue
PK - Pink
P/N 70101-94
GROUNDS
FRAME
BK
R - Red
V - Violet
TN - Tan
SOCKET CONNECTOR
GROUND
O - Orange
GY - Gray
Wire color-XX/XX-Stripe color
(B side)
Y - Yellow
W - White
f2227m8x
2004 FLHR, FLHRC and FLHRS, DOMESTIC and INTERNATIONAL Models,
Starting and Charging
8-54
HOME
FROM MAIN
FROM MAIN
f2227q8x
FROM MAIN
HARNESS
HARNESS [31A]
HARNESS [73A]
1
2
3
45
6
CHASSIS GROUNDS
2
1
2
1
[31B]
[ 73B ]
HANDLEBAR
TRIPLE CLAMP
HAND CONTROLS
[32B]
BK
(WE)
GROUND
GROUNDS
RIGHT
(BK)
RIGHT
P/N 70142-93
FRAME
BK
PASSING
LH CRUISE CONTROLS
RH CRUISE CONTROLS
GROUND
P/N 70101-94
LAMP
RIGHT DIR SWITCH
ENGINE OFF/RUN SWITCH
START SWITCH
STOPLIGHT SWITCH
GY/BK
POWER
R
S
O
O
[22B]
E
E
RESUME
N
F
W/BE
1
RH CRUISE
S
T
F
SET
BE/BK
2
CONNECTOR
O/W
1
GND
R/BE
2
[159B]
RIGHT
BK
GY
3
FROM MAIN
TURN
(BK)
W/BK
4
DIRECTIONAL
BN
HARNESS
W/BN
5
AND DOM
BE
[22A]
BK/R
6
(BK)
RUNNING LAMP
RUNNING
LH CRUISE
R/GN
1
2
CONNECTOR
[24B]
DOM ONLY
[158B]
O/W
1
FRONT FENDER
(GY)
FROM MAIN
y
2
TIP LAMP
O/W
3
FROM MAIN
HARNESS
BE
(DOMESTIC ONLY)
SPEEDOMETER
W
4
HARNESS
BK
[21A]
W/V
5
[24A]
Y/BK
6
1
2
3
4
5
6
7
8
(GY)
POSITION LAMP
O/W
REAR LIGHTING HARNESS
HORN SWITCH
(HDI ONLY)
[21B]
BK
(BK)
LIGHTS HI/LOW SWITCH
HIGH
LEFT DIR SWITCH
BEAM
FROM MAIN
INDICATOR
HARNESS [7A]
W
LAMPS
Y
8 7 6 5 4 3
2
1
HAND CONTROLS
HEADLAMP
BK
-
11
LEFT
RIGHT
[7B]
TURN
RT
3
LOW
BEAM
+
10
OIL
PRESSURE
GND
OP
9
BK
LEFT
TURN
+
10
DIRECTIONAL
V
NEUTRAL
AND DOM
BE
N
8
[94B]
RUNNING LAMP
-
11
RUNNING
[39A]
HIGH
1
DOM ONLY
BEAM
2
HB
4
3
-
11
4
RIGHT REAR
1
2
3
4
5
6
7
8
9
10
11 12
LEFT
5
DIRECTIONAL
TURN
6
LAMP
GY/BK
LT
5
V/BN
LEFT
BK
PASSING
FROM MAIN
FUEL GAUGE
LAMP
HARNESS
BRAKE LIGHT
[94B]
G
6543
2
1
BK
S I
R/Y
[19B]
O/W
[19A]
BE
V/BN
1
1
2
2
[94A]
BK
TAIL
HDI ONLY
FROM MAIN HARNESS
EFI ONLY
CARBURETED ONLY
[18B]
[67A] AND [66A]
[18A]
TAIL
[66B]
V/BN
1
1
DOM ONLY
TAILLAMP
[117A]
BK
2
2
AND/OR
1234
Y
[67B]
1
2
34
4
4
REAR VIEW OF
BK
BK
1
1
3
3
TOGGLE SWITCH
TO MAIN
2
2
2
2
WITH KEYWAY DOWN
BK
3
3
1
1
FENDERTIP LAMP (DOM)
HARNESS
FUEL
PUMP
[93B]
LICENSE PLATE LAMP (HDI)
ON
[45B]
[45A]
[93A]
NORMALLY CLOSED
BK
COMMON
BK
BK
NORMALLY OPEN
FULL:39.5/27.5 OHMS
BK
V/BN
FULL: 39.5/27.5 OHMS
1/2: 118.0/97.0 OHMS
KEYWAY DOWN
1/2: 118.0/97.0 OHMS
EMPTY: 260.0/240.0 OHMS
BK
OFF
1
2
3
[141A]
EMPTY: 260.0/240.0 OHMS
3
2
1
[141A]
ACCESSORY/SPOT SWITCH
LEFT REAR
FUEL PUMP ASSEMBLY IN TANK
FUEL LEVEL SENDER IN TANK
DIRECTIONAL
LAMP
2004 FLHR, FLHRC and FLHRS, DOMESTIC and INTERNATIONAL Models,
Handlebar Controls, Speedometer, Indicator Lamps, Tail Lamp, Passing Lamps, Directional Lamps, Fender Tip Lamps and Spot/Accessory Switches
8-55
HOME
O/W
BE
R/Y
BK
LBE/W
SIDECAR
LGN/BK
SIDECAR
6 5 4 3
2
1
[94B]
LEFT SPEAKER
LBE/BK
RIGHT SPEAKER
[SC205]
LGN/W
[SC206]
6 5 4 3
2
1
[94A]
[41D]
[150B]
PK/W
1
TAIL
TO
1
1
2
3 4
GY/W
2
LAMP
MOTORCYCLE
2
PAINT
PAINT
V/BK
3
O/BK
AUDIO
DOT
1
2
3 4
DOT
4
GN
5
HARNESS
[150A]
LGN/BN
6
1
[41C]
2
PK/W
1
4
4
BK
GY/W
2
TO
1
1
3
3
R/Y
V/BK
3
RIGHT SPEAKER
2
2
2
2
O/W
O/BK
3
3
4
POD CONNECTOR
1
1
GN
5
LGN/BN
6
[32B]
[32A]
SIDECAR FRONT
[93A]
[93B]
FENDER TIP LAMP
[53D]
BK
O/V
1
W/R
2
BK
SIDECAR AUDIO
W/V
3
HARNESS
V/GY
4
P/N 88403-98
BK
5
TO
[149]
BE/Y
6
MOTORCYCLE
NOTE: RIGHT REAR
Y/BK
7
AUDIO
DIRECTIONAL LAMP
1
LBE/BK
Y/W
8
HARNESS
BULB MUST BE
2
W/BN
Y/R
9
REMOVED FROM
3
BN
BK
10
MOTORCYCLE WHEN
4
LGN/BN
R
11
SIDECAR IS
5
GN
BK
12
INSTALLED
6
7
LGN/W
[53C]
8
LGN/BK
9
LBE/W
O/V
1
SIDECAR
10
W/R
2
DIRECTIONAL
SIDE CAR
11
W/V
3
BN
LAMP
AMPLIFIER
12
V/GY
4
TO
BK
2
2
BK
13
BK
5
BN
1
1
14
BE/Y
6
CONSOLE
15
PK/W
Y/BK
7
CONNECTOR
[SC18A]
[SC18B]
16
O/BK
Y/W
8
17
BN/W
Y/R
9
18
BK
10
19
R
11
[SC7A]
20
BK
BK
12
21
O/V
BN
1
O/W
2
TO MOTORCYCLE
22
V/BK
V
3
REAR LIGHTING
23
GY/W
[42D]
BK
4
HARNESS
BK
5
PK/W
1
CONNECTOR
R/Y
6
GY/W
2
TO
[7B]
BE
7
V/BK
3
MOTORCYCLE
BK
8
BN/W
4
AUDIO
BN
5
HARNESS
W/BN
6
[SC7B]
BN
1
[42C]
O/W
2
V
3
TO MOTORCYCLE
PK/W
1
BK
4
MAIN HARNESS
GY/W
2
TO
BK
5
CONNECTOR
V/BK
3
LEFT SPEAKER
R/Y
6
BN/W
4
POD CONNECTOR
[7A]
BE
7
BN
5
BK
8
W/BN
6
SIDECAR HARNESS
[76C]
P/N 70221-99
GRAY TWISTED PAIR - R
1
GY/BK
2
GY/Y
3
TO
GRAY TWISTED PAIR - BK
4
MOTORCYCLE
GY/O
5
AUDIO
6
HARNESS
7
GRAY TWISTED PAIR - SHIELD
TAB
SIDE CAR
[76F]
DIN HARNESS
[76D]
88401-98
1
GRAY TWISTED PAIR - R
GRAY TWISTED PAIR - R
1
2
GY/BK
GY/BK
2
TO
3
GY/Y
GY/Y
3
TO
SIDECAR
4
GRAY TWISTED PAIR - BK
GRAY TWISTED PAIR - BK
4
PASSENGER
HEADSET
5
GY/O
GY/O
5
HEADSET
6
6
7
7
SIDECAR[84].
TAB
GRAY TWISTED PAIR - SHIELD
GRAY TWISTED PAIR - SHIELD
TAB
2004 TLE, TLE-U SIDECARS, DOMESTIC AND INTERNATIONAL Models,
Chassis and Audio Harness
8-56
HOME
TOOLS
A.1
Part No. B-45655 Crankshaft/Sprocket Shaft
Part No. HD-23738A Mity-Vac Vacuum Pump
Bearing Remover/Installer Pilot/Driver
Use with HD-42720-5.
Part No. J-5586A Transmission Shaft
Part No. HD-25070 Robinair Heat Gun
Retaining Ring Pliers
Use with HD-41183.
HD-28431-6 Fluorescent Additive (6 1-oz. Bottles)
HD-28431-22 Fluorescent Additive (1 22-oz. Container)
Part No. HD-01289 Rim Protectors
Part No. HD-28431B Fluorescent Additive
(24 1-oz. Bottles). Use with HD-35457.
Part No. HD-21000 Tire Spreader
Part No. HD-28700 Tire Bead Expander
Appendix A A-1
HOME
Part No. HD-26792 Spark Tester
Part No. HD-34633 Air Suspension Pump and Gauge
Part No. HD-33223-1 Cylinder Compression Gauge
Part No. HD-34634 Fork Oil Seal Installer
Part No. HD-33413A Carburetor Idle Adjuster
Part No. HD-34643A Valve Stem Seal Installer
Part No. HD-33416 Universal Driver Handle
Part No. HD-34723 Valve Guide Hone (8 mm)
(12 Inch Length)
A-2
Appendix A
HOME
Part No. HD-34730-2C Fuel Injector Test Lamp
Part No. HD-34751 Valve Guide Cleaning Brush
Part No. HD-34731 Valve Guide Installer Sleeve
Part No. HD-34902B Mainshaft Bearing Inner Race
Remover and Installer
Part No. HD-34736B Valve Spring Compressor
Part No. HD-35316B Main Drive Gear Remover/Installer
and Main Drive Gear Bearing Installer
Part No. HD-34740 Valve Guide Driver
Part No. HD-35381A Belt Tension Gauge
Use with HD-34643A and HD-34731.
Appendix A A-3
HOME
CYLINDER LEAKDOWN TESTER
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Bdhgkjsbkdvknsdl hlno hslnsln
Majjlkn Nolk
knsdl hlno hslnslnnsdl hlno hso[bhoknsdl hlno hslnslp pffb
ndpob npondBdhgkjsbkdv
hlno hslnslp
odlbndpob npond bndb ndbno[bho
knsdl hlno hslnslnndpob npond
CYLINDER LEAKDOWN TESTER
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knsdl hlno hslnsln nlslns finbp pffb
odlbndpob nponno[bhoknsdl hlno hslnsln nlslns finbp pklhb
JHYUYGuibikhf iugu iu ptr td6rd
odlbndpob npdb ndbno[bhoknsdl hlno hslnslnnsdl hlno hso[bho
Foihjolm oijfollkop Yuooifoihfmknsdl hlno hslnslnnsdl hlno
bs npond bpdk kznhodlbndpob npond bndb ndbno[bho
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Part No. HD-35381-3 Belt Tension Gauge Adapter
Part No. HD-35667A Cylinder Leakdown Tester
Part No. HD-35457 Black Light Leak Detector
Part No. HD-35758B Neway Valve Seat Cutter Set
Part No. HD-35500B Digital Multi-Meter
Part No. HD-35801 Intake Manifold Screw Wrench
Part No. HD-35518 Internal/External Retaining Ring Pliers
Part No. HD-37842A Inner/Outer Main Drive Gear Needle
Bearing and Seal Installer
A-4
Appendix A
HOME
Part No. HD-38125-6 Packard Terminal Crimp Tool
Part No. HD-39302 Steering Head Bearing
(Sealed)
Race Installer
Part No. HD-38125-7 Packard Terminal Crimp Tool
Part No. HD-39361A Sprocket Shaft Oil Seal Installer
(Nonsealed)
Part No. HD-38125-8 Packard Terminal Crimp Tool
Part No. HD-39565 Engine Sound Probe
Part No. HD-39301A Steering Head Bearing
Part No. HD-39617 Inductive Amp Probe.
Race Remover. Use with HD-33416.
Use with HD-35500B.
Appendix A A-5
HOME
Part No. HD-39621 Electrical Terminal Repair Kit
Part No. HD-39786 Cylinder Head Holding Fixture
Part No. HD-39621-27 AMP Socket Terminal Remover
Part No. HD-39787 Rivet Tool
Part No. HD-39621-28 AMP Pin Terminal Remover
Part No. HD-39800 Oil Filter Crusher (Small)
Part No. HD-39782A Cylinder Head Support Stand
Part No. HD-39823 Oil Filter Crusher (Large)
A-6
Appendix A
HOME
Part No. HD-39847 Reamer T-Handle
Part No. HD-39969 Ultra Torch UT-100
Part No. HD-39932 (Steel) or HD-39932-CAR (Carbide)
Part No. HD-39978 Fluke 78 Multimeter (DVOM)
Valve Guide Reamer
Use with HD-41198 and HD-44608.
Part No. HD-39964 Reamer Lubricant (Cool Tool)
Part No. HD-39994 Paint Repair Kit
Part No. HD-39965 Deutsch Terminal Crimp Tool
Part No. HD-41025A Tool Organizational System
Appendix A A-7
HOME
Part No. HD-41137 Two-Way Hose Clamp Pliers
Part No. HD-41183 Robinair Heat Gun Shrink Tool
Attachment. Use with HD-25070.
Part No. HD-41155 VHS Tape Storage Tower
Part No. HD-41184 Final Drive Sprocket Locking Tool
Part No. HD-41177 Fork Tube Holder
Part No. HD-41185 Hose Cutter
400
50
60 70
3040
80
20
90
10
250100
Part No. HD-41182 Fuel Pressure Gauge
Part No. HD-41185-1 Hose Cutter Blade
A-8
Appendix A
HOME
Part No. HD-41199-3 Idle Speed Control Actuator
Part No. HD-41405 Main Drive Gear Seal Installer
Test Lamp
Part No. HD-41214 Primary Drive Locking Tool
Part No. HD-41475 Deutsch Connector Service Kit
Includes HD-41475-100.
Part No. HD-41354 Speedometer Tester
Part No. HD-41475-100 Deutsch Connector Pick Tool
Part No. HD-41404 EFI Harness Connector Test Kit
Part No. HD-41496 Main Drive Gear Large Seal Installer
Appendix A A-9
HOME
Part No. HD-41609 Amp Multilock Terminal Crimp Tool
Part No. HD-42310-150 Drip Pan
Use with HD-42310.
Part No. HD-41771 Rotor Remover/Installer
Part No. HD-42311 Oil Filter Wrench
Part No. HD-42135 T-30 I.P. Torx Plus
Part No. HD-42313 Cam Chain Tensioner Unloader
Spoke Nipple Driver
With Retention Pins
Part No. HD-42310 Engine/Transmission Bench Stand
Part No. HD-42314 Crankshaft/Camshaft
Sprocket Locking Tool
A-10
Appendix A
HOME
Part No. HD-42315 Crankshaft Bushing
Part No. HD-42320A Piston Pin Remover
Remover/Installer
Part No. HD-42316 Crankshaft Bushing Reamer
Part No. HD-42322 Piston Support Plate
Part No. HD-42317A Piston Pin Circlip
Part No. HD-42324A Cylinder Torque Plates
Remover/Installer
Part No. HD-42318 Connecting Rod Bushing Reamer
Part No. HD-42325 Camshaft Needle Bearing
Remover/Installer
Appendix A A-11
HOME
Part No. HD-42326A Crankshaft Guide
Part No. HD-42720-5 Crankshaft/Sprocket Shaft
Bearing Remover/Installer Support Tube
Use with B-45655.
600
200
Made in USA
Part No. HD-42376 Battery/Charging System
Part No. HD-42879 Deutsch Solid Barrel Contact
Load Tester
Crimp Tool
Part No. HD-42569 Connecting Rod Bushing Hone
Part No. HD-42962 Breakout Box Adapters
Part No. HD-42682 Breakout Box (Carbureted)
Part No. HD-43293A Brake Caliper Piston Remover
Use with HD-39978.
A-12
Appendix A
HOME
Part No. HD-43644 Camshaft/Camshaft Bearing
Part No. HD-43876 Breakout Box (EFI)
Remover/Installer
Use with HD-39978.
Part No. HD-43645 Reamer Handle/Drive Socket
Part No. HD-44060 Wheel Bearing Remover/Installer
Part No. HD-43646A Engine Rolling Stand
Part No. HD-44061 Fuel Pressure Gauge Adapter
Part No. HD-43646-10 Drip Pan
Part No. HD-44067 Oil Filter Wrench
Use with HD-43646A.
Appendix A A-13

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Политика конфиденциальности