Harley Davidson 2004 Touring Models. Service Manual — page 21

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    CRUISE CHART C: CRUISE ENGAGED LAMP
    7.6
    DIAGNOSTICS
    Test 7.6
    Remove Left Saddlebag and Side Cover. Disconnect Connector [17B] From
    Cruise Module. See Figure 7-6. Connect a Jumper From the GN/R Terminal
    (J) to Ground. The Cruise Engaged Lamp Should Illuminate When the Igni-
    tion/Light Key Switch is Positioned to IGNITION. Does it?
    YES
    NO
    Replace
    FLH TCU-I, FLTR/I
    FLHRC-I
    Cruise
    Module.
    Remove Outer Fairing
    (FLHTCU-I) or
    Continuity Present on
    6635
    Instrument Bezel (FLTR/I). Remove GN/R
    GN/R Wire Between
    Wire From Connector
    [108B] and Then
    Connectors [159A]
    Reconnect. Connect a Jumper Wire to
    and [17B]?
    Ground From the GN/R Wire That Feeds
    the Tachometer. The Cruise Engaged Lamp
    Should Illuminate When the Ignition/Light
    Key Switch is Positioned to IGNITION.
    YES
    NO
    Does It?
    Battery Voltage
    Locate and
    Present on O/W Wire
    Repair Open
    YES
    NO
    at Connector [22A]?
    on GN/R Wire.
    5028
    Repair
    Replace
    Interconnect
    Tachometer.
    YES
    NO
    Harness.
    6009
    6532
    Handlebar Switch
    Accessory
    Wiring Pinched or
    Fuse OK?
    Damaged?
    YES
    NO
    YES
    NO
    Locate and Repair
    Replace 15 Amp
    Open on O/W Wire
    Accessory Fuse.
    Repair
    Replace Cruise
    Between Accessory
    Wiring.
    Engaged Lamp.
    5145
    Fuse and Connector
    6552
    5182
    [22A].
    5028
    After correction of problem, restart 7.2 CRUISE INOPERATIVE DIAGNOSTICS
    to verify proper performance.
    7-12
    2004 Touring: Cruise Control
    HOME
    CRUISE CHART D: CRUISE POWER
    7.7
    DIAGNOSTICS
    Test 7.7
    Remove Left Saddlebag and Side Cover. Disconnect Connector [17B] From Cruise Module. See Figure 7-6.
    Place the Positive Probe on the O/V Terminal (F) and the Negative Probe on the BK Terminal (E). With the Igni-
    tion/Light Key Switch Positioned to IGNITION, the Meter Should Read Battery Voltage. Does It?
    YES
    NO
    Replace
    Check Continuity Between the
    Cruise
    BK Terminal (E) and Ground.
    Module.
    Continuity Present?
    6635
    YES
    NO
    Check for Continuity Between
    Correct Open in
    O/V Terminal (F) and the 15
    Ground Wire.
    Amp Cruise Fuse. Continuity
    5038
    Present? See Figure 7-10.
    YES
    NO
    Check for Power at
    Locate and Repair Open on
    R/GY Wire in Fuse
    O/V Wire Between Cruise
    Block. Power Present?
    Fuse and Connector [17B].
    5028
    YES
    NO
    Replace
    Repair Open
    15 Amp
    Between Cruise
    Fuse.
    Fuse and R/GY
    Wire of Ignition
    5145
    Switch.
    5028
    After correction of problem, restart 7.2 CRUISE INOPERATIVE DIAGNOSTICS
    to verify proper performance.
    2004 Touring: Cruise Control
    7-13
    HOME
    1.
    Right Handlebar Switch Controls [22]
    5. Fairing Cap (FLHTCU)
    2.
    Main to Interconnect Harness [2]
    6. Main to Interconnect Harness [1]
    3.
    Speedometer Gauge [39]
    7. Main to Interconnect Harness [156]
    4.
    Left Handlebar Switch Controls [24]
    7
    FLHTC/U
    2
    6
    3
    4
    f2238x8x
    5
    1
    FLTR
    1
    4
    6
    7
    2
    f2230x2x
    Figure
    7-9. Outer Fairing Removed
    7-14
    2004 Touring: Cruise Control
    HOME
    CRUISE CHART E: CRUISE ENABLE
    7.8
    DIAGNOSTICS
    Test 7.8
    Diagnostic Notes
    Remove Left Saddlebag and Side Cover. Disconnect Connector [17B] From Cruise Module.
    See Figure 7-6.
    1.
    Use HARNESS CONNECTOR KIT (Part
    Place Positive Probe on R/GN Terminal (A) and the Negative Probe on the BK Terminal (E).
    No. HD-41404), black pin probes and
    With the ignition and Cruise Switches On, the Meter Should Read Battery Voltage. Does It?
    patch cords.
    2.
    Use HARNESS CONNECTOR KIT (Part
    No. HD-41404), black socket probes and
    NO
    patch cords.
    YES
    Replace
    FLH TCU-I, FLTR/I
    FLHRC-I
    Cruise
    Module.
    Remove the Ignition/Light Key Switch
    Battery Voltage
    1
    6635
    Knob and Fairing Cap to Access
    Present on Terminal 1
    Switch Terminals.
    (R/GN Wire) of
    With the Ignition/Light Key Switch Posi-
    Connector [158B]?
    tioned to IGNITION and the Fairing
    Cap Cruise ON/OFF Switch Positioned
    to ON, the Meter Should Read Battery
    YES
    NO
    Voltage on the R/GN Terminal of the
    Cruise Switch. Does It?
    Locate and
    Battery Voltage
    2
    Repair Open
    Present on Terminal
    on R/GN Wire
    1 (O/W Wire) of
    YES
    NO
    Between Con-
    Connector [24A]?
    nectors [158A]
    and [17B].
    Check for Battery Voltage at R/GN
    Measure Voltage at
    Wire of Connector [105]. See Fig-
    O/V Terminal of
    5028
    YES
    NO
    ure 7-9. Voltage Present?
    Switch. Meter Should
    Read Battery
    NOTE
    Voltage. Does It?
    Handlebar Switch
    Accessory
    It may be necessary to open sec-
    Wiring Pinched or
    Fuse OK?
    ondary lock to perform check.
    Damaged?
    YES
    NO
    YES
    NO
    YES
    NO
    YES
    NO
    2
    Replace Cruise
    Disconnect Connec-
    Locate and
    Replace
    Enable
    tor [105]. See Figure
    Repair Open on
    15 Amp
    Check for Battery
    Repair Wire
    Repair
    Replace
    ON/OFF Switch.
    7-9. Measure Volt-
    O/W Wire
    Accessory
    Voltage at R/GN Wire
    Between Switch
    Handlebar
    Cruise
    age on O/V Wire of
    Between Acces-
    Fuse.
    of Connector [156A].
    and Connector
    5192
    Wiring.
    Enable
    Connector [105A].
    sory Fuse and
    See Figure 7-8 or
    [105].
    Switch.
    Voltage Present?
    6552
    Connector [24A].
    5145
    Figure 7-8. Voltage
    5192
    5128
    Present?
    5028
    YES
    NO
    YES
    NO
    Repair Open
    Repair Open in
    Repair Main
    Repair or Replace
    Between Cruise
    Interconnect
    Harness.
    Interconnect
    Switch and
    Harness.
    Harness.
    Connector [105].
    5028
    6532
    6532
    5192
    After correction of problem, restart 7.2 CRUISE INOPERATIVE DIAGNOSTICS
    to verify proper performance.
    2004 Touring: Cruise Control
    7-15
    HOME
    CRUISE CHART F-1: BRAKE LIGHTS ON
    7.9
    DIAGNOSTICS
    Test 7.9
    CONSTANT BRAKE LIGHT INPUT
    Verify That Front Brake Light Switch is Properly Positioned
    Inside Lower Right Switch Housing (Retention Clip in Place).
    Is It?
    YES
    NO
    Remove Left Saddlebag and Side Cover. Mea-
    Install
    sure Voltage at R/BE Wire Terminal (86) of the
    Retention Clip.
    Brake Light Relay. See Figure
    7-10. Meter
    Should Read Battery Voltage
    Only When
    Brakes are Applied. Does It?
    YES
    NO
    Replace Brake
    Remove One of the Spade Termi-
    Light Relay.
    nals From the Rear Brake Light
    Switch. Are Brake Lights Still Lit?
    5169
    YES
    NO
    Replace Front
    Replace Rear
    Brake Light Switch.
    Brake Light Switch.
    5176
    5141
    After correction of problem, restart 7.2 CRUISE INOPERATIVE DIAGNOSTICS
    to verify proper performance.
    Accessory
    Brake Light
    Relay
    Brakes/Cruise
    f2204x8x
    Figure 7-10. Fuse Block (FLHTCU-I)
    7-16
    2004 Touring: Cruise Control
    HOME
    CRUISE CHART F-2: BRAKE LIGHTS OFF
    7.10
    DIAGNOSTICS
    Test 7.10 (Part 1 of 2)
    NO FRONT AND/OR REAR BRAKE LIGHTS
    Remove Left Saddlebag and Side Cover to
    Access Brake Light Relay. See Figure 7-10.
    With Ignition/light Key Switch Positioned to
    IGNITION and Brakes Applied, Check for
    Power on R/BE Wire at Terminal (86) of the
    Brake Light Relay.
    Meter Should Read Battery Voltage. Does It?
    YES
    NO
    Locate and
    With Ignition/Light Key Switch
    Repair Open on
    Turned to IGNITION and Rear
    R/BE Wire in
    Brake Applied, Check for
    Main Harness.
    Power at R/BE Wire of Rear
    Brake Light Switch. Battery
    5028
    Voltage Present?
    YES
    NO
    With Ignition/Light Key
    Switch Turned to IGNI-
    STOP
    TION, Check for Power at
    O/W Terminal of Rear
    Brake Light Switch. Battery
    Go to Test 7.10 (Part 2 of 2)
    Voltage Present?
    YES
    NO
    Replace
    Locate and Repair
    Rear Brake
    Open on O/W
    Light Switch.
    Wire in Main Har-
    ness Between
    5141
    Rear Brake Light
    Switch and Acces-
    sory Fuse.
    5028
    After correction of problem, restart 7.2 CRUISE INOPERATIVE DIAGNOSTICS
    to verify proper performance.
    2004 Touring: Cruise Control
    7-17
    HOME
    Test 7.10 (Part 2 of 2)
    NO FRONT AND/OR REAR BRAKE LIGHTS
    Diagnostic Notes
    Continued from Test 7.10 (Part 1 of 2).
    1.
    Use HARNESS CONNECTOR KIT (Part
    No. HD-41404), black pin probes and
    With Ignition/Light Key Switch Turned to IGNI-
    patch cords.
    TION and Front Brake Applied, Check for
    2.
    Use HARNESS CONNECTOR KIT (Part
    Power at R/BE Wire of Rear Brake Light
    Switch. Battery Voltage Present?
    No. HD-41404), black socket probes and
    patch cords.
    YES
    NO
    Repair Open in
    FLH TCU-I, FLTR/I
    FLHRC-I
    2
    Main Harness
    Between Rear
    Remove Outer Fairing.
    1
    Battery Voltage
    Brake Light
    Switch and Brake
    With Ignition/Light Key
    Present on Terminal 1
    Light Relay.
    Switch Turned to IGNITION
    (O/W Wire) of Con-
    and Front Brake Applied,
    nector [22A]?
    5028
    Check for Power at R/BE
    Wire of Connector
    [2B].
    See Figure
    7-9. Battery
    Voltage Present?
    YES
    NO
    2
    Check for Continuity
    Accessory
    at Terminals 1 and 2
    Fuse OK?
    YES
    NO
    of Connector [22B]
    With Front Brake
    Applied. Continuity
    Repair Open
    1
    With Ignition/Light Key
    YES
    NO
    Present?
    Between Connector
    Switch turned to IGNITION
    [2B] and Rear Brake
    and Front Brake Applied,
    Light Switch.
    Check for Power at R/BE
    Locate and
    Replace
    Wire of Connector [22A].
    Repair Open on
    15 Amp
    5028
    YES
    NO
    O/W Wire
    Accessory
    See Figure
    7-9. Battery
    Voltage Present?
    Between Acces-
    Fuse.
    sory Fuse and
    Locate and Repair
    Handlebar
    5145
    Connector [22A].
    Open on R/BE Wire
    Switch Wiring
    Between Connector
    Pinched or
    5028
    YES
    NO
    [22A] and Brake
    Damaged?
    Light Relay.
    Repair Open in
    With Ignition/Light
    Key
    5028
    R/BE Wire of
    Switch Turned to IGNITION,
    YES
    NO
    Interconnect
    Check for Power at O/W
    Harness.
    Wire of Connector
    [22A].
    Battery Voltage Present?
    6532
    Repair
    Replace
    Handlebar
    Front Brake
    Wiring.
    Light Switch.
    YES
    NO
    6552
    5176
    Handlebar Switch
    Repair Open
    Wiring Pinched or
    in O/W Wire.
    Damaged?
    6532
    YES
    NO
    Repair
    Replace
    Wiring.
    Front Brake
    Light Switch.
    6552
    5176
    After correction of problem, restart 7.2 CRUISE INOPERATIVE DIAGNOSTICS
    to verify proper performance.
    7-18
    2004 Touring: Cruise Control
    HOME
    CRUISE CHART G: THROTTLE SWITCH
    7.11
    DIAGNOSTICS
    Test 7.11
    THROTTLE SWITCH
    Remove Left Saddlebag and Side Cover. Disconnect Connector [17B] From
    Cruise Module. See Figure 7-11.
    With the Ignition/Light Key Switch Positioned to OFF, Check Continuity
    Between the V/Y Terminal (D) and the O/V Terminal (F). The Meter Should
    Read Infinity When the Throttle Switch is in the Relaxed Position and Continu-
    ity When the Throttle Grip is Rolled Forward. Are These Your Observations?
    YES
    NO
    Restart 7.2 CRUISE INOPERA-
    Adjust the Idle Throttle Cable
    TIVE DIAGNOSTICS to Verify
    and Retest for Continuity.
    That Problem is Corrected. If the
    Continuity Present?
    Cruise Engaged Lamp Will Not
    Illuminate When This Step is
    Performed Now, Replace The
    Cruise Module.
    YES
    NO
    6635
    System
    Check for Continuity Directly at
    OK.
    Throttle Switch. Continuity
    Should Only be Present When
    the Throttle is Rolled Forward
    Under Pressure. Is It?
    YES
    NO
    Battery Voltage
    Replace Idle
    Present on O/V
    Throttle
    Throttle Switch
    Cable.
    Terminal [75D]?
    2241
    YES
    NO
    After correction of problem, restart 7.2 CRUISE INOPERATIVE DIAGNOSTICS
    to verify proper performance.
    Locate and
    Locate and Repair
    Repair Open
    Open on O/V Throttle
    on Y/V Wire in
    Switch Wires in Main
    Main Harness.
    Harness.
    5028
    5028
    Cruise Module
    Connector [17]
    f2206x8x
    Figure 7-11. Left Side Cover Removed
    2004 Touring: Cruise Control
    7-19
    HOME
    CRUISE CHART H: SPEEDOMETER INPUT
    7.12
    2. Use HARNESS CONNECTOR KIT (Part No. HD-41404),
    DIAGNOSTICS
    gray pin probe and patch cord.
    3. Use HARNESS CONNECTOR KIT (Part No. HD-41404),
    Diagnostic Notes
    black pin probe and patch cord.
    1.
    To enable Diagnostic Mode, see 2.3 Speedometer self-
    diagnostics.
    Test 7.12 (Part 1 of 2)
    1
    Perform speedometer self-
    diagnostics in Section 2.3. Is
    P0501 or P0502 set?
    YES
    NO
    See P0501/P0502.
    2
    Disconnect connector [17]. Mea-
    sure voltage at connector [17], ter-
    minal K (+) to ground. Is voltage
    present?
    YES
    NO
    Locate and repair
    Measure continuity to ground at
    short to voltage on
    connector [17B], Terminal K (+). Is
    W/GN wire.
    continuity present?
    5028
    YES
    NO
    Locate and repair
    Check continuity between connec-
    3
    short to ground on
    tor [17B], terminal K (+) and con-
    W/GN wire.
    nector
    [65B], terminal B. Is
    continuity present?
    5028
    YES
    NO
    Replace
    Locate and
    cruise
    repair open
    module.
    on W/GN
    wire.
    After correction of problem, restart 7.2 CRUISE INOPERATIVE DIAGNOSTICS
    6635
    to verify proper performance.
    5028
    7-20
    2004 Touring: Cruise Control
    HOME
    CRUISE CHART I: TACHOMETER INPUT
    7.13
    DIAGNOSTICS
    Test 7.13
    Remove Left Saddlebag and Side Cover. Disconnect Connector [17B] From Cruise Module. See
    Figure 7-11.
    Place the Positive Probe on the BE/O Terminal (H) and the Negative Probe on the BK Terminal (E).
    The Meter Should Read Battery Voltage. If Voltage is Not Present, Momentarily Press the Starter
    Button Until Voltage is Present. The Meter Should Read a Voltage Fluctuation During Cranking. Are
    These Your Observations?
    YES
    NO
    Replace
    Remove Right Saddlebag and Side
    Cruise
    Cover. Disconnect Gray
    12-Place
    Module.
    Ignition/EFI Harness Connector [8].
    See Figure 7-12. Check for Continu-
    6635
    ity Between the BE/O Terminal (H)
    and the BE/O Wire in Connector
    [8A]. Continuity Present?
    YES
    NO
    Locate and Repair
    Locate and
    Open in BE/O Wire
    Repair Open in
    (Carbureted) or PK
    Main Harness.
    Wire (EFI) of Igni-
    tion/EFI Harness.
    5028
    6532
    After correction of problem, restart 7.2 CRUISE INOPERATIVE DIAGNOSTICS
    to verify proper performance.
    f1917x9x
    Ignition/EFI Harness
    Connector [8]
    Figure 7-12. Right Side Cover Removed
    2004 Touring: Cruise Control
    7-21
    HOME
    NOTES
    7-22
    2004 Touring: Cruise Control
    HOME
    ELECTRICAL CONNECTOR LOCATIONS
    8.1
    FLHT/C/U WIRE HARNESS CONNECTORS
    No.
    Description
    Type
    Location
    Fig.
    [1]
    Main to Interconnect Harness
    12 - Place Deutsch (Black)
    Inner Fairing - Right Fairing Bracket
    1
    [2]
    Main to Interconnect Harness
    12 - Place Deutsch (Gray)
    Inner Fairing - Right Fairing Support Brace
    1
    [4]
    Accessory
    4 - Place Deutsch
    Upper Frame Cross Member (Under Seat)
    6
    [5]
    Maxi-Fuse
    2 - Place Packard
    Under Left Side Cover
    3
    [6]
    Audio to Interconnect Harness
    3 - Place Deutsch (Black)
    Inner Fairing - Back of Radio (Right Side)
    1
    [7]
    Rear Fender Lights Harness
    8 - Place Multilock
    Top of Rear Fender (Under Seat)
    9
    [8]
    Ignition Harness (EFI Harness on Fuel Injected Models)
    12 - Place Deutsch (Gray)
    Under Right Side Cover
    5
    [10]
    Ignition Control Module ****
    12 - Place Deutsch (Black)
    Under Right Side Cover
    8
    [12]
    Tour-Pak Lights
    3 - Place Multilock
    Inside Tour-Pak
    2
    [13]
    Fuel Tank Harness
    3 - Place Multilock
    Behind Fuel Tank (Under Seat)
    12
    [15]
    Main to Interconnect Harness
    4 - Place Packard
    Inner Fairing - Bottom of Radio (Right Side)
    1
    [17]
    Cruise Control Module **
    10 - Place Packard
    Under Left Side Cover
    3
    [18]
    Left Rear Turn Signal
    2 - Place Multilock
    Circuit Board Under Tail Lamp Assembly
    10
    [19]
    Right Rear Turn Signal
    2 - Place Multilock
    Circuit Board Under Tail Lamp Assembly
    10
    [21]
    Indicator Lamps
    10 - Place Multilock
    Inner Fairing - Above Radio
    1
    [22]
    Interconnect to Right Handlebar Switch Controls
    12 - Place Deutsch (Black)
    Inner Fairing - Fork Stem Nut Lock Plate (Left Side)
    1
    [24]
    Interconnect to Left Handlebar Switch Controls
    12 - Place Deutsch (Gray)
    Inner Fairing - Left Fairing Support Brace
    1
    [27]
    Radio *
    23 - Place Amp (Black)
    Inner Fairing - Back of Radio (Right Side)
    1
    [28]
    Radio **
    23 - Place Amp (Gray)
    Inner Fairing - Back of Radio (Left Side)
    1
    [30]
    Turn Signal/Security Module
    12 - Place Deutsch
    Cavity in Crossmember at Rear of Battery Box (Under Seat)
    7
    [31]
    Front Turn Signals
    6 - Place Multilock
    Inner Fairing - Left Fairing Support Brace
    1
    [32]
    Front Fender Tip Lamp (DOM)
    2 - Place Multilock (Black)
    Inner Fairing - Above Chrome Skirt (Left Side)
    1
    [33]
    Ignition/Light Key Switch
    4 - Place Packard
    Inner Fairing - Bottom of Radio
    1
    [38]
    Headlamp
    Headlamp Connector
    Inner Fairing
    -
    [39]
    Speedometer
    12 - Place Packard
    Inner Fairing (Back of Speedometer)
    1
    [41]
    Rear Right Speaker/Passenger Controls **
    6 - Place Mini-Deutsch
    Inside Rear Right Speaker Box
    -
    [42]
    Rear Left Speaker/Passenger Controls **
    6 - Place Mini-Deutsch
    Inside Rear Left Speaker Box
    -
    [45]
    Rear Fender Tip Lamp (DOM)
    3 - Place Multilock
    Circuit Board Under Tail Lamp Assembly
    10
    [46]
    Stator
    2 - Place Packard
    Bottom of Voltage Regulator
    11
    [50]
    CB Antenna Cable **
    -
    Inner Fairing - Back of Radio (Right Side)
    1,2
    [51]
    Radio Antenna Cable *
    -
    Inner Fairing - Back of Radio (Left Side)
    1
    [53]
    Console Pod **
    12 - Place Mini-Deutsch
    Rear of Battery Box (Under Seat)
    7
    [64]
    Fuse Block
    Packard
    Under Left Side Cover
    4
    [65]
    Vehicle Speed Sensor
    3 - Place Deutsch
    Under Right Side Cover (Behind Electrical Bracket)
    5
    [73]
    Passing Lamps
    2 - Place Multilock (White)
    Inner Fairing - Above Chrome Skirt (Left Side)
    1
    [75]
    Cruise Roll-Off Switch
    Spade Contacts
    Right Side of Steering Head
    -
    [76]
    Passenger Headset
    7 - Place DIN
    Below Rear Left Speaker Box
    -
    [77]
    Voltage Regulator
    1 - Place Deutsch
    Right Lower Frame Tube (Below Transmission Bracket)
    -
    [78]
    Electronic Control Module (ECM) ***
    36 - Place Packard
    Under Right Side Cover
    5
    [79]
    Crankshaft Position (CKP) Sensor
    2 - Place Mini-Deutsch
    Bottom of Voltage Regulator
    11
    [80]
    Manifold Absolute Pressure (MAP) Sensor
    3 - Place Packard
    Top of Intake Manifold/Induction Module
    -
    [83]
    Ignition Coil
    4 - Place Packard
    Below Fuel Tank (Left Side)
    -
    [84]
    Front Injector ***
    2 - Place Packard
    Below Fuel Tank (Left Side)
    -
    [85]
    Rear Injector ***
    2 - Place Packard
    Below Fuel Tank (Left Side)
    -
    [87]
    Idle Air Control (IAC) ***
    4 - Place Packard
    Below Fuel Tank (Right Side)
    -
    [88]
    Throttle Position Sensor (TP Sensor) ***
    3 - Place Packard
    Below Fuel Tank (Right Side)
    -
    [89]
    Intake Air Temperature Sensor (IAT Sensor) ***
    2 - Place Packard
    Below Fuel Tank (Right Side)
    -
    Continued ...
    2004 Touring: Wiring
    8-1
    HOME
    Left Handlebar
    Main to Interconnect
    Switch Controls [24]
    Harness [15]
    Indicator
    Lamps [21]
    Main to Interconnect
    Harness [156]
    Tachometer
    Gauge [108]
    Ambient
    Speedometer
    Temperature
    Gauge [39]
    Sensor [107]
    Main to Interconnect
    Radio [28]
    Harness [2]
    Front Turn
    Signals [31]
    Radio [27]
    Main to Interconnect
    Harness [1]
    Radio Antenna
    Cable [51]
    Audio to Interconnect
    Harness [6]
    Fairing Cap
    Switches [105]
    Front
    Fender Tip [32]
    CB Antenna
    Cable [50]
    Right Handlebar
    Switch Controls [22]
    Passing
    Lamp [73]
    Ignition
    Switch [33]
    f2238x8x
    Figure 8-1. Inner Fairing Connectors (FLHT/C/U)
    8-2
    2004 Touring: Wiring
    HOME
    FLHT/C/U WIRE HARNESS CONNECTORS (Continued)
    No.
    Description
    Type
    Location
    Fig.
    [90]
    Engine Temperature Sensor (ET Sensor) ***
    2 - Place Packard
    Back of Front Cylinder (Left Side)
    -
    [91]
    Data Link
    4 - Place Deutsch
    Under Right Side Cover
    5
    [93]
    Tail Lamp
    4 - Place Multilock
    Circuit Board Under Tail Lamp Assembly
    10
    [94]
    Rear Fender Lights Harness to Circuit Board
    6 - Place Multilock
    Circuit Board Under Tail Lamp Assembly
    10
    [105]
    Fairing Cap Switches
    12 - Place Multilock
    Inner Fairing - Below Upper Fork Bracket (Right Side)
    1
    [107]
    Ambient Air Temperature Sensor *
    3 - Place Multilock
    Inner Fairing - Left Fairing Bracket (Outboard Side)
    1
    [108]
    Tachometer
    12 - Place Packard
    Inner Fairing (Back of Tachometer)
    1
    [110]
    Voltmeter Lamp
    Spade Connector
    Inner Fairing
    -
    [111]
    Voltmeter
    Spade Connector
    Inner Fairing
    -
    [112]
    Oil Pressure Gauge Lamp
    Spade Connector
    Inner Fairing
    -
    [113]
    Oil Pressure Gauge
    Spade Connector
    Inner Fairing
    -
    [114]
    Air Temperature Gauge Lamp
    Spade Connector
    Inner Fairing
    -
    [115]
    Air Temperature Gauge
    Spade Connector
    Inner Fairing
    -
    [116]
    Fuel Gauge Lamp
    Spade Connector
    Inner Fairing
    -
    [117]
    Fuel Gauge
    Spade Connector
    Inner Fairing
    -
    [119]
    EFI Fuses ***
    Fuse Terminals
    Fuse Block (Under Right Side Cover)
    5
    [121]
    Rear Brake Light Switch
    Spade Terminals
    Beneath Transmission (Right Side)
    -
    [122]
    Horn
    Spade Terminals
    Between Cylinders (Left Side)
    -
    [123]
    Starter Relay
    Relay Connector
    Rear of Battery Box (Under Seat) - Left Side
    7
    [124]
    Brake Light Relay
    Relay Connector
    Fuse Block (Under Left Side Cover)
    4
    [126]
    Ignition Keyswitch Relay
    Relay Connector
    Rear of Battery Box (Under Seat) - Left Side
    7
    [128]
    Starter Solenoid
    Spade Terminals
    Top of Starter
    -
    [129]
    Harness Grounds
    Ring Terminals
    Upper Frame Cross Member (Under Seat)
    6
    [131]
    Neutral Switch
    Post Terminals
    Transmission Top Cover
    -
    [132]
    Cigarette Lighter *
    Spade Terminals
    Inner Fairing
    -
    [135]
    EFI System Relay ***
    Relay Connector
    Fuse Block (Under Right Side Cover)
    5
    [139]
    Oil Pressure Sender
    4 - Place Packard
    Front Right Crankcase
    -
    [141]
    Fuel Level Sender (and Fuel Pump on EFI models)
    3 - Place Mini-Deutsch
    Top of Canopy (Under Console)
    -
    [142]
    Security Siren (Optional)
    3 - Place Packard
    Under Right Side Cover (Behind Electrical Bracket)
    5
    [156]
    Main to Interconnect Harness
    6 - Place Deutsch
    Inner Fairing - Right Fairing Support Brace
    1
    [160]
    B+
    1 - Place Packard
    Upper Frame Cross Member (Under Seat)
    6
    * Classic and Ultra
    ** Ultra Only
    *** Fuel Injected Models
    **** Carbureted Models
    f1466a2x
    f1467b2x
    Cavity
    CB Antenna
    Tour-Pak Lights
    Cable Connector
    Connector [12]
    LEFT SIDE
    RIGHT SIDE
    [50C/D]
    Figure 8-2. Tour-Pak Connectors
    2004 Touring: Wiring
    8-3
    HOME
    f2206x8x
    Cruise Cable
    Cruise Module
    Connector
    Cruise Module
    Connector [17]
    Spare Fuse
    Holder
    Maxi-Fuse
    Fuse Block
    Holder
    Figure 8-3. Control Control Module (Under Left Side Cover)
    f2203x8x
    f1917x9x
    *P&A
    Main Harness to
    Security Siren
    Data Link
    EFI Harness [8]
    [142]
    [91]
    8
    7
    9
    6
    10
    5
    11
    4
    1
    2
    3
    1. Headlamp
    7. Radio Power*
    2. Ignition
    8. Accessory
    3. Lighting
    9. Battery
    4. Instruments
    10. Brake Light Relay
    EFI Fuse
    5. Brakes/Cruise
    11. P&A
    Electronic
    Block
    *Vehicle Speed
    Control
    6. Radio Memory*
    Sensor [65]
    Module [78]
    *Absent from FLHR/C/S models.
    * Under Bracket
    Figure 8-4. Fuse Blocks - FLTR, FLHTC/U
    Figure 8-5. Electrical Bracket - Fuel Injected Models
    (Under Left Side Cover)
    (Under Right Side Cover)
    8-4
    2004 Touring: Wiring
    HOME
    f2250x8x
    Main Harness
    Ground Ring
    Terminals (2)
    Main Harness
    Ground Ring
    Terminals (2)
    Chassis
    Ground Cable
    Fuel Tank Harness
    Accessory
    Connector [13]
    Connector [4]
    Not Present on FLHR/C/S
    Battery
    Positive Cable
    B+ Connector [160]
    Battery
    Negative Cable
    Figure 8-6. Electrical Connections - Upper Frame Cross Member (Under Seat)
    Ignition Keyswitch
    f2191x8x
    Starter
    Relay [126]
    Relay [123]
    Console Pod [53]
    Ignition Control Module
    Connector [10]
    Turn Signal/Security
    Module [30]
    f2192x8x
    Under Crossmember
    Figure 8-7. Electrical Connectors/Relays (Under Seat)
    Figure 8-8. Ignition Control Module - Carbureted Models
    (Under Right Side Cover)
    2004 Touring: Wiring
    8-5
    HOME
    f2013x8x
    f2256x8x
    Rear Fender
    Lights Connector [7]
    Stator
    Connector [46]
    Crankshaft
    Position Sensor
    Connector [79]
    Figure 8-9. Rear Fender (Under Seat)
    Figure 8-11. Voltage Regulator (Left Side View)
    f1924x8x
    Right Turn
    Signal Lamp
    Fender Tip
    [19]
    Lamp [45]
    Left Turn
    Fender Lights
    Signal Lamp
    Tail Lamp
    Harness to
    [18]
    [93]
    Circuit Board
    [94]
    Fuel Tank
    Fuel Vapor
    Fuel Tank Harness
    Vent Tube
    Connector [13]
    To Vapor Valve
    Not Present on FLHR/C/S
    f2172x8x
    Figure 8-10. Rear Fender Lights Assembly
    Figure 8-12. Rear of Fuel Tank (Under Seat)
    8-6
    2004 Touring: Wiring
    HOME
    FLHR/C/S WIRE HARNESS CONNECTORS
    No.
    Description
    Type
    Location
    Fig.
    [4]
    Accessory
    4 - Place Deutsch
    Upper Frame Cross Member (Under Seat)
    6
    [5]
    Maxi-Fuse
    2 - Place Packard
    Under Left Side Cover
    3
    [7]
    Rear Fender Lights Harness
    8 - Place Multilock
    Top of Rear Fender (Under Seat)
    9
    [8]
    Ignition Harness (EFI Harness on Fuel Injected Models)
    12 - Place Deutsch (Gray)
    Under Right Side Cover
    5
    [10]
    Ignition Control Module ****
    12 - Place Deutsch (Black)
    Under Right Side Cover
    8
    [18]
    Left Rear Turn Signal
    2 - Place Multilock
    Circuit Board Under Tail Lamp Assembly
    10
    [19]
    Right Rear Turn Signal
    2 - Place Multilock
    Circuit Board Under Tail Lamp Assembly
    10
    [21]
    Indicator Lamps
    8 - Place Mini-Deutsch
    Under Console
    14
    [22]
    Right Handlebar Controls
    6 - Place Deutsch
    Inside Headlamp Nacelle - Fork Stem Nut Lock Plate (Right Side)
    13
    [24]
    Left Handlebar Controls
    6 - Place Deutsch
    Inside Headlamp Nacelle - Fork Stem Nut Lock Plate (Left Side)
    13
    [30]
    Turn Signal/Security Module
    12 - Place Deutsch
    Cavity at Rear of Battery Box (Under Seat)
    7
    [31]
    Front Turn Signals
    6 - Place Multilock
    Inside Headlamp Nacelle - Fork Stem Nut Lock Plate (Left Side)
    13
    [32]
    Front Fender Tip Lamp (DOM)
    2 - Place Multilock (Black)
    Inside Headlamp Nacelle
    13
    [33]
    Ignition/Light Key Switch
    3 - Place Packard
    Under Console
    14
    [38]
    Headlamp
    Headlamp Connector
    Inside Headlamp Nacelle
    13
    [39]
    Speedometer
    12 - Place Packard
    Back of Speedometer (Under Console)
    14
    [45]
    Rear Fender Tip Lamp (DOM)
    3 - Place Multilock
    Circuit Board Under Tail Lamp Assembly
    10
    [46]
    Stator
    2 - Place Packard
    Bottom of Voltage Regulator
    11
    [64]
    Fuse Block
    Packard
    Under Left Side Cover
    4
    [65]
    Vehicle Speed Sensor
    3 - Place Deutsch
    Under Right Side Cover (Behind Electrical Bracket)
    5
    [67]
    Accessory Switch
    4 - Place Amp
    Inside Headlamp Nacelle
    13
    [73]
    Passing Lamps
    2 - Place Multilock (White)
    Inside Headlamp Nacelle
    13
    [75]
    Cruise Roll-Off Switch **
    Spade Contacts
    Right Side of Steering Head
    -
    [77]
    Voltage Regulator
    1 - Place Deutsch
    Right Lower Frame Tube (Below Transmission Bracket)
    -
    Continued ...
    f2212x8x
    Cruise Set/Resume
    Front Turn
    Switch [159]
    Signals [31]
    Used on FLHRC Only
    Left Handlebar
    Controls [24]
    Cruise On/Off
    Switch [158]
    Used on FLHRC Only
    Right Handlebar
    Controls [22]
    Accessory
    Switch [67]
    Front Fender
    Tip Lamp [32]
    Passing Lamps
    Used on FLHR Only
    Switch [109]
    Used on FLHR/C Only
    Headlamp [38]
    Passing Lamps [73]
    Used on FLHR/C Only
    Figure 8-13. Headlamp Nacelle Connectors (FLHR/C/S)
    2004 Touring: Wiring
    8-7
    HOME
    FLHR/C/S WIRE HARNESS CONNECTORS (Continued)
    No.
    Description
    Type
    Location
    Fig.
    [78]
    Electronic Control Module (ECM) ***
    36 - Place Packard
    Under Right Side Cover
    5
    [79]
    Crankshaft Position (CKP) Sensor
    2 - Place Mini-Deutsch
    Bottom of Voltage Regulator
    11
    [80]
    Manifold Absolute Pressure (MAP) Sensor
    3 - Place Packard
    Top of Intake Manifold/Induction Module
    -
    [83]
    Ignition Coil
    4 - Place Packard
    Below Fuel Tank (Left Side)
    -
    [84]
    Front Injector ***
    2 - Place Packard
    Below Fuel Tank (Left Side)
    -
    [85]
    Rear Injector ***
    2 - Place Packard
    Below Fuel Tank (Left Side)
    -
    [87]
    Idle Air Control (IAC) ***
    4 - Place Packard
    Below Fuel Tank (Right Side)
    -
    [88]
    Throttle Position Sensor (TP Sensor) ***
    3 - Place Packard
    Below Fuel Tank (Right Side)
    -
    [89]
    Intake Air Temperature Sensor (IAT Sensor) ***
    2 - Place Packard
    Below Fuel Tank (Right Side)
    -
    [90]
    Engine Temperature Sensor (ET Sensor) ***
    2 - Place Packard
    Back of Front Cylinder (Left Side)
    -
    [91]
    Data Link
    4 - Place Deutsch
    Under Right Side Cover
    5
    [93]
    Tail Lamp
    4 - Place Multilock
    Circuit Board Under Tail Lamp Assembly
    10
    [94]
    Rear Fender Lights Harness to Circuit Board
    6 - Place Multilock
    Circuit Board Under Tail Lamp Assembly
    10
    [108]
    Optional Tachometer
    1 - Place Amp
    Inside Headlamp Nacelle
    -
    [109]
    Passing Lamps Switch
    4 - Place Amp
    Inside Headlamp Nacelle
    13
    [117]
    Fuel Gauge
    4 - Place Multilock
    Below Fuel Tank (Left Side)
    -
    [119]
    EFI Fuses ***
    Fuse Terminals
    Fuse Block (Under Right Side Cover)
    5
    [120]
    Oil Pressure Switch
    Post Terminal
    Front Right Crankcase
    -
    [121]
    Rear Brake Light Switch
    Spade Terminals
    Beneath Transmission
    -
    [122]
    Horn
    Spade Terminals
    Between Cylinders (Left Side)
    -
    [123]
    Starter Relay
    Relay Connector
    Fuse Block (Under Left Side Cover)
    -
    [124]
    Brake Light Relay
    Relay Connector
    Fuse Block (Under Left Side Cover)
    4
    [126]
    Ignition Keyswitch Relay
    Relay Connector
    Rear of Battery Box (Under Seat) - Left Side
    7
    [128]
    Starter Solenoid
    Spade Terminals
    Top of Starter
    -
    [129]
    Harness Grounds
    Ring Terminals
    Upper Frame Cross Member (Under Seat)
    6
    [131]
    Neutral Switch
    Post Terminals
    Top of Transmission
    -
    [135]
    EFI System Relay ***
    Relay Connector
    Fuse Block (Under Right Side Cover)
    5
    [141]
    Fuel Level Sender (and Fuel Pump on EFI models)
    3 - Place Mini-Deutsch
    Top of Canopy (Under Console)
    -
    [142]
    Security Siren (Optional)
    3 - Place Packard
    Under Right Side Cover (Behind Electrical Bracket)
    5
    [158]
    Left Handlebar Controls (Cruise Switches) **
    2 - Place Deutsch (Gray)
    Inside Headlamp Nacelle
    13
    [159]
    Right Handlebar Controls (Cruise Switches) **
    2 - Place Deutsch (Black)
    Inside Headlamp Nacelle
    13
    [160]
    B+
    1 - Place Packard
    Upper Frame Cross Member (Under Seat)
    6
    ** FLHRC Only
    *** Fuel Injected Models
    **** Carbureted Models
    Ignition/Light
    Key Switch [33]
    Speedometer
    Gauge [39]
    f2095x8x
    Indicator Lights [21]
    Figure 8-14. Instrument Console Connectors (FLHR/C)
    8-8
    2004 Touring: Wiring
    HOME
    FLTR WIRE HARNESS CONNECTORS
    No.
    Description
    Type
    Location
    Fig.
    [1]
    Main to Interconnect Harness
    12 - Place Deutsch (Black)
    Inner Fairing - Below Radio (Left Side)
    16
    [2]
    Main to Interconnect Harness
    12 - Place Deutsch (Gray)
    Inner Fairing - Below Radio (Left Side)
    16
    [4]
    Accessory
    4 - Place Deutsch
    Upper Frame Cross Member (Under Seat)
    6
    [5]
    Maxi-Fuse
    2 - Place Packard
    Under Left Side Cover
    3
    [7]
    Rear Fender Lights Harness
    8 - Place Multilock
    Top of Rear Fender (Under Seat)
    9
    [8]
    Ignition Harness (EFI Harness on Fuel Injected Models)
    12 - Place Deutsch (Gray)
    Under Right Side Cover
    5
    [10]
    Ignition Control Module ****
    12 - Place Deutsch (Black)
    Under Right Side Cover
    8
    [13]
    Fuel Tank Harness
    3 - Place Multilock
    Behind Fuel Tank (Under Seat)
    12
    [15]
    Main to Interconnect Harness
    4 - Place Packard
    Inner Fairing - Inside Fairing Bracket Tunnel (Left Side)
    16
    [17]
    Cruise Control Module
    10 - Place Packard
    Under Left Side Cover
    3
    [18]
    Left Rear Turn Signal
    2 - Place Multilock
    Circuit Board Under Tail Lamp Assembly
    10
    [19]
    Right Rear Turn Signal
    2 - Place Multilock
    Circuit Board Under Tail Lamp Assembly
    10
    [21]
    Indicator Lamps
    10 - Place Multilock
    Inside Instrument Nacelle (Under Bezel)
    15
    [22]
    Interconnect to Right Handlebar Switch Controls
    12 - Place Deutsch (Black)
    Inner Fairing - Right Side of Radio Bracket
    16
    [24]
    Interconnect to Left Handlebar Switch Controls
    12 - Place Deutsch (Gray)
    Inner Fairing - Left Side of Radio Bracket
    16
    [27]
    Radio
    23 - Place Amp (Black)
    Inner Fairing - Back of Radio (Right Side)
    16
    [30]
    Turn Signal/Security Module
    12 - Place Deutsch (Gray)
    Cavity at Rear of Battery Box (Under Seat)
    7
    [31L]
    Front Turn Signals - Left Side
    3 - Place Multilock
    Inner Fairing - Left Side
    16
    [31R]
    Front Turn Signals - Right Side
    3 - Place Multilock
    Inner Fairing - Right Side
    16
    [33]
    Ignition/Light Key Switch
    4 - Place Packard
    Inner Fairing - Inside Fairing Bracket Tunnel (Right Side)
    16
    [38]
    Headlamp
    Headlamp Connector
    Inner Fairing
    16
    [39]
    Speedometer
    12 - Place Packard
    Inside Instrument Nacelle (Back of Speedometer)
    15
    [45]
    Rear Fender Tip Lamp (DOM)
    3 - Place Multilock
    Circuit Board Under Tail Lamp Assembly
    10
    [46]
    Stator
    2 - Place Packard
    Bottom of Voltage Regulator
    11
    [51]
    Radio Antenna Cable
    -
    Inner Fairing - Back of Radio (Left Side)
    16
    [64]
    Fuse Block
    Packard
    Under Left Side Cover
    4
    [65]
    Vehicle Speed Sensor
    3 - Place Deutsch
    Under Right Side Cover (Behind Electrical Bracket)
    5
    Continued ...
    Instrument Nacelle
    Indicator
    f2219x8x
    Switches [105]
    Lamps [21]
    Tachometer
    Gauge [108]
    Speedometer
    Gauge [39]
    Throttle
    Cables
    Clutch
    Cable
    Speaker
    Ambient
    Switch [105]
    Temperature
    Sensor [107]
    Figure 8-15. Instrument Nacelle Connectors (FLTR)
    2004 Touring: Wiring
    8-9

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    Матвей Александрович29.05.2024 06:24
    Политика конфиденциальности