Harley Davidson 2008 FLHTCUSE3 Model. Service Manual Supplement — page 8

    1. See Figure 8-67. Press and release the LOCK button on
    2. Remove the battery (2) and discard.
    fob number 1 repeatedly until you hear the actuators lock.
    NOTE
    Verify the fob is programmed by pressing UNLOCK.
    Dispose of old battery in accordance with local regulations.
    2. After fob number 1 is programmed, wait 5 seconds until
    3. Install a new battery (Panasonic 2032 or equivalent) with
    the actuators cycle to lock then back to unlock. Now pro-
    the positive (+) side facing up.
    gram fob number 2.
    4. Align the two halves of the fob and snap together.
    3. Repeat steps 1 and 2 to program fob number 2.
    4. The receiver will remain in program mode for 30 seconds.
    ed01640
    Repeat steps 1 and 2 to program any other fobs.
    5. To exit program mode, perform one of the following:
    2
    a. Wait 30 seconds.
    b. Press lock or unlock on the saddlebag/Tour-Pak lock
    switch.
    c. Remove power lock fuse.
    ed01639
    1
    2
    1
    1. Thumbnail slot
    2. Battery
    Figure 8-69. Power Lock Fob Battery
    DIAGNOSTICS
    Diagnostic Tips
    3
    Refer
    to flow charts
    that
    follow for troubleshooting.
    1. Lock
    Diagnostic Notes
    2. Unlock
    3. Key
    The step number below correlates with the circled numbers in
    the flow chart.
    Figure 8-68. Power Lock Fob
    1. Rotate the latch cam.
    Saddlebags: Remove the latch cover inside the saddlebag
    Replacing the Battery
    to view the cam assembly.
    1. See Figure 8-68. Slowly turn a thin screwdriver blade in
    Tour-Pak: If the pushbutton won't lock, or if the button
    the thumbnail slot (1) on the side of the fob to separate
    gets stuck when pushed in, the cable is probably broken
    the two halves.
    and the cam is not moving.
    2008 FLHTCUSE3 Service: Electrical 8-49
    Power Lock Diagnostics (Part 1 of 2)
    Are Actuators functioning?
    YES
    NO
    Does the cam rotate inside the
    Are any actuators functioning in
    saddlebag for Tour-Pak when
    either the lock or unlock positions?
    actuator is powered?
    YES
    NO
    YES
    NO
    Replace saddlebag or Tour-
    Do the actuators
    Replace saddlebag or
    Measure voltage and continuity from
    Pak latch cam and /or
    function with the
    Tour-Pak lock cylinder.
    (GN/W) and (BE/W) wires between
    actuator cable.
    fairing lock switch?
    non-functioning actuators and
    6221
    6220
    connector [231B].
    Is an open or short to voltage present?
    YES
    NO
    YES
    NO
    Does any assigned
    STOP
    FOB work?
    Locate and
    Measure continuity to ground
    Go to CVO
    repair open or
    from (GN/W) and (BE/W) wires
    Saddlebag
    short to
    between non-functioning
    Locks Test
    voltage.
    YES
    NO
    actuators and connector [231B].
    (Part 2 of 2).
    6224
    Is continuity present?
    Check battery on FOB.
    Replace Lock
    Does battery measure
    Module.
    approximately 2.9V?
    6223
    YES
    NO
    YES
    NO
    Locate and repair
    Replace Actuator.
    short to ground.
    6231
    Replace power
    6224
    Replace power
    lock FOB.
    lock FOB battery.
    6232
    6233
    fc01650_en
    8-50 2008 FLHTCUSE3 Service: Electrical
    Power Lock Diagnostics (Part 2 of 2)
    Continued from CVO Saddlebag
    Locks Test (Part 1 of 2).
    Inspect P & A fuse.
    Is fuse good?
    YES
    NO
    Test for voltage on O/R wire at
    Locate and repair short to
    connector [212A].
    ground and replace fuse.
    Is voltage present?
    6226
    YES
    NO
    Test for continuity from
    Locate and repair open
    terminal “8” connector
    on O/R between fuse
    [231B] to ground.
    and connector [212].
    Is continuity present?
    6227
    YES
    NO
    Locate and repair open
    Using a jumper wire
    on (BK) wire between
    jumper O/R to (GN/BK).
    connector [231] and
    Do actuators unlock?
    ground.
    6230
    YES
    NO
    Using a jumper wire jumper
    Check for continuity on (GN/BK)
    O/R to (BE/BK) at connector
    between connectors [212A] and
    [212A].
    [231B].
    Do actuators lock?
    Continuity present?
    YES
    NO
    YES
    NO
    Replace power
    Check for continuity on (BE/
    BK) between connectors
    Locate and Repair
    lock switch.
    Replace lock.
    [212A] and [231B].
    open.
    6228
    6229
    6231
    Continuity present?
    YES
    NO
    Locate and
    Replace Lock
    Repair open.
    Module.
    6229
    6223
    fc01651_en
    2008 FLHTCUSE3 Service: Electrical 8-51
    HARLEY-DAVIDSON SMART SECURITY SYSTEM
    8.19
    GENERAL
    ed01641
    The Smart Security System includes:
    •
    Hands Free Fob
    •
    Hands Free Antenna
    1
    •
    Hands Free Security Module (HFSM)
    3
    2
    •
    Smart Security Siren
    HFSM
    Removal
    1. With the ignition key ON and the security fob present,
    remove the maxi-fuse.
    2. Remove the seat.
    1. Hands-Free security module (HFSM) clip
    3. See Figure 8-71. Slide the antenna (4) off the mounting
    2. Hands-Free antenna
    boss and disconnect the jumper harness connector (3).
    3. Jumper harness
    Set the antenna aside.
    Figure 8-70. HFSM Component Location
    4. Remove the clip retaining the HFSM (1).
    5. Lift the HFSM (1) out of the cavity in the frame cross-
    member.
    ed01642
    6. Separate main harness connector [30] (2) from the HFSM.
    7. Disconnect jumper harness connector (3) and remove
    HFSM.
    1
    8. If necessary, remove the jumper harness. Note routing for
    ease of installation.
    Installation
    3
    1.
    If removed, route the jumper harness in its original location.
    4
    2.
    See Figure 8-71. Connect jumper harness connector (3)
    and main harness connector [30] (2) to HFSM (1), and
    2
    insert HFSM in frame cavity.
    3.
    See Figure 8-70. Snap the clip into place over the HFSM.
    4.
    Connect the jumper harness to the antenna and secure
    1. Hands-Free security module (HFSM)
    to the mounting boss.
    2. Main harness connector [30]
    3. Jumper harness connector
    5.
    Install the seat.
    4. Antenna
    6.
    Install the maxi-fuse.
    Figure 8-71. Remove HFSM
    ANTENNA
    Remove
    1. Cut the cable wraps around the antenna.
    2. Slide the antenna off of the frame clip.
    3. Separate the antenna connector [209].
    Install
    1. Mate the connector [209] to the antenna.
    2. Slide the connector onto the frame clip.
    3. Cable wrap the antenna in the original locations.
    8-52 2008 FLHTCUSE3 Service: Electrical
    NOTE
    SMART SIREN
    Only a nickel metal hydride nine-volt battery should be used
    Remove
    in the siren.
    1. Remove the left saddlebag and the left side cover.
    5. See Figure 8-74. Reinstall battery cover:
    2. With the Smart Security System disarmed, remove the
    a. Carefully install the rubber seal (1) around the edge
    maxi-fuse.
    of the siren.
    3. See Figure 8-72. Separate connector [142] (1).
    b. Fold the foam padding (2) over the battery.
    4. Release retainers (2) and remove Smart Siren (3).
    c. Snap cover (3) into place.
    Install
    6. Install siren and check operation. If siren is working prop-
    erly and is in the chirp mode, it will respond with two chirps
    1. Push the Smart Siren into place in the electrical caddy
    on arming.
    and ensure retainers are latched.
    2. Mate connector [142] to the Smart Siren.
    ed01644
    3. Install the maxi-fuse.
    4. Install the side cover.
    5. Check operation. If siren is working properly and is in the
    chirp mode, it will respond with two chirps on arming.
    ed01643
    3
    2
    1
    Figure 8-73. Open Siren Battery Cover
    2
    ed01645
    1. Connector [142]
    2. Retainers
    3
    3. Smart Siren
    Figure 8-72. Electrical Caddy and Smart Siren
    1
    Replace Battery
    2
    NOTES
    •
    The siren's internal 9 volt battery is rechargeable and does
    not need to be replaced on a regular basis. Battery life
    under normal conditions is approximately three to six
    years.
    •
    The internal siren battery may not charge if the vehicle's
    battery is less than 12.5 volts.
    1. Disarm system and remove siren. See procedure above.
    2. See Figure 8-73. Insert a blunt stiff blade between the
    case and cover at a 45 degree angle. Slowly twist the
    1. Seal
    blade to pop off the cover.
    2. Foam padding
    3. Replace battery by removing old battery from polarized
    3. Cover
    battery clip.
    Figure 8-74. Replace Battery Cover
    4. Install a new 9 volt nickel metal hydride battery.
    2008 FLHTCUSE3 Service: Electrical 8-53
    if the rider places the HFSS fob on the seat and then attempts
    TROUBLESHOOTING
    to move the bike or disarm the security system. If this occurs
    The HFSM will disarm the security system when the HFSS fob
    the rider should move the security fob a few inches away from
    is in the riders pocket and the rider is within arms-length of the
    the seat to allow the system to disarm.
    center of the bike. The system may not disarm the security
    Refer to the Touring Models Electrical Diagnostic Manual for
    system if the distance between the HFSS fob and the vehicle-
    service instructions.
    mounted antenna is less than 4 in. (102 mm). This may occur
    8-54 2008 FLHTCUSE3 Service: Electrical
    CONNECTORS
    A.1
    CONNECTORS
    Connector Number
    On wiring diagrams and in service/repair instructions, con-
    Function and Location
    nectors are identified by a number in brackets.
    Refer to Table A-1. On the motorcycle, a connector can be
    identified by its function and location. The connectors in the
    Repair Instructions
    table are not found in the Service Manual.
    The repair instructions in the Service Manual are by connector
    type.
    Place and Color
    The place (number of wire cavities of a housing) and color of
    the connector can also aid identification.
    Table A-1. Electrical Connectors: 2008 FLHTCUSE3
    FUNCTION
    LOCATION
    PLACE
    NO.
    REPAIR INSTRUCTIONS
    ACR (front)
    Front cylinder head
    2
    [203F]
    Amp (Tyco) sealed connectors
    ACR (rear)
    Rear cylinder head
    2
    [203R]
    Amp (Tyco) sealed connectors
    Audio amplifier
    Under
    Tour-Pak
    23
    [149]
    Amp (Tyco) sealed connectors
    CRUISE/SPOT/SPKR/ACC
    Fairing cap
    12
    [105]
    See AMP MULTILOCK, Appendix B in the
    switches
    Touring Models Service Manual.
    Garage door opener
    Inside outer fairing
    4
    [132+]
    See DEUTSCH, Appendix B in the Touring
    Models Service Manual.
    GPS antenna
    Inside outer fairing, on GPS
    1
    [193]
    N/A
    module
    Hands-free antenna (at HFSM)
    Under seat
    4
    [208]
    See DEUTSCH, Appendix B in the Touring
    Models Service Manual.
    Hands-free antenna (at antenna)
    Under seat
    2
    [207]
    See MOLEX, Appendix B in the Touring
    Models Service Manual
    Heated handgrip interconnect
    Inside outer fairing
    2
    [206]
    See DEUTSCH, Appendix B in the Touring
    Models Service Manual.
    Heated
    handgrip to main harness
    Inside outer fairing
    3
    [189]
    See DEUTSCH, Appendix B in the Touring
    Models Service Manual.
    Heated seat
    Under seat
    [191]
    See DEUTSCH, Appendix B in the Touring
    Models Service Manual.
    Power lock module
    Inside outer fairing
    10
    [214]
    See DEUTSCH, Appendix B in the Touring
    Models Service Manual.
    Power lock switch
    Fairing cap
    3
    [212]
    See AMP MULTILOCK, Appendix B in the
    Touring Models Service Manual.
    Saddlebag lock (RH)
    Inside RH saddlebag
    2
    [213R]
    See DEUTSCH MINI TERMINALS,
    Appendix B in the Touring Models Service
    Manual.
    Saddlebag lock (LH)
    Inside LH saddlebag
    2
    [213L]
    See DEUTSCH MINI TERMINALS,
    Appendix B in the Touring Models Service
    Manual.
    T
    our-Pak lock
    Inside
    Tour-Pak cover liner
    2
    [213T]
    See DEUTSCH MINI TERMINALS,
    Appendix B in the Touring Models Service
    Manual.
    T
    wist grip sensor
    Inside outer fairing
    6
    [204]
    N/A
    XM Satellite antenna
    Inside outer fairing, on XM
    1
    [185]
    N/A
    module
    2008 FLHTCUSE3 Service: Appendix A Wiring A-1
    WIRING DIAGRAMS
    A.2
    WIRING DIAGRAM INFORMATION
    ed01269
    Wire Color Codes
    Wire traces on wiring diagrams are labeled with alpha codes.
    3
    4
    Refer to Table A-2.
    For Solid Color Wires: See Figure A-1. The alpha code
    5
    identifies wire color (3).
    1
    2
    For Striped Wires: The code is written with a slash (/) between
    the solid color code and the stripe code (4). For example, a
    6
    trace labeled GN / Y is a green wire with a yellow stripe.
    [21A]
    1
    2
    4
    Wiring Diagram Symbols
    [21B]
    1
    2
    4
    7
    See Figure A-1. On wiring diagrams and in service/repair
    instructions, connectors are identified by a number in brackets
    (1). The letter (2) inside the brackets identifies whether the
    8
    1
    2
    housing is a socket or pin housing.
    A=Pin: The letter A after a connector number and the pin
    10
    9
    symbol (6) identifies a pin housing.
    B=Socket: The letter B after a connector number and the
    socket symbol (5) identifies a socket housing.
    Other symbols found on the wiring diagrams include the symbol
    for a diode (7), a symbol for a wire-to-wire connection (8), a
    1.
    Connector number
    symbol that verifies that no connection (9) between two wire
    2.
    Terminal code (A=pin, B=socket)
    traces exists and a symbol identifying two wires that are twisted
    3.
    Solid wire color
    together (10).
    4.
    Striped wire color
    5.
    Socket symbol
    6.
    Pin symbol
    7.
    Diode
    8.
    Connection
    9.
    No connection
    10. Twisted pair
    Figure A-1. Connector/Wiring Diagram Symbols (typical)
    Table A-2. Wire Color Codes
    ALPHA CODE
    WIRE COLOR
    BE
    Blue
    BK
    Black
    BN
    Brown
    GN
    Green
    GY
    Grey
    LGN
    Light Green
    O
    Orange
    PK
    Pink
    R
    Red
    TN
    Tan
    V
    Violet
    W
    White
    Y
    Yellow
    A-2 2008 FLHTCUSE3 Service: Appendix A Wiring
    WIRING DIAGRAMS
    Wiring Diagram List
    DIAGRAM
    LOCATION
    2008 FLHTCUSE3 DOMESTIC and INTERNA
    TIONAL Models, Main Wiring Harness (1 of 2)
    Figure A-2
    2008 FLHTCUSE3 DOMESTIC and INTERNA
    TIONAL Models, Main Wiring Harness (2 of 2)
    Figure A-3
    2008 FLHTCUSE3 DOMESTIC and INTERNA
    TIONAL Models, Fairing Interconnect Harness
    Figure A-4
    2008 FLHTCUSE3 DOMESTIC and INTERNA
    TIONAL Models, Lighting System
    Figure A-5
    2008 FLHTCUSE3 DOMESTIC and INTERNA
    TIONAL Models, Starting and Charging System
    Figure A-6
    2008
    FLHTCUSE3 DOMESTIC and International Models, Indicator Lamps, Fairing Cap Switches, Handlebar
    Figure A-7
    Switches, Garage Door Opener
    2008 FLHTCUSE3 DOMESTIC and INTERNA
    TIONAL Models, ABS Module, Power Locks
    Figure A-8
    2008 FLHTCUSE3 DOMESTIC and INTERNA
    TIONAL Models, XM and CB Radio Interconnect Diagram
    Figure A-9
    2008 FLHTCUSE3 DOMESTIC and INTERNA
    TIONAL Models, XM and CB Radio Audio System
    Figure A-10
    2008 FLHTCUSE3 Service: Appendix A Wiring A-3
    et00096
    [141A]
    Ignition Switch/
    TSM/TSSM/HFSM
    Battery
    Main Power
    Voltage
    B+
    Fork Lock
    1
    1
    BN/GY
    To ABS ECU
    A B C D
    Start
    40A
    Ignition
    2
    2
    GY
    Fuel
    Connector
    At Starter
    Regulator
    [33A]
    Serial Data Link
    3
    3
    LGN/V
    Pump
    Solenoid
    MAXIFUSE
    Neutral Switch
    4
    4
    TN
    A B C D
    1
    2
    3
    Left Turn Feed
    5
    5
    V
    A B
    1
    2
    [141B]
    [142A]
    Right Turn Feed
    6
    6
    BN
    Fuel Pump
    [160B]
    [33B]
    [128B]
    [BATT]
    [5B]
    [77B]
    Right Turn SW Input
    7
    7
    W/BN
    Assembly Intank
    1
    2
    3
    Left Turn SW Input
    8
    8
    W/V
    Start Relay Control
    9
    9
    TN/GN
    1
    2
    3
    Clutch Switch
    10
    10
    BK/R
    70369-06
    Alarm Signal
    11
    11
    LGN/BN
    [142B]
    Ground
    12
    12
    BK/GN
    70369-06
    Fuel Tank
    [13B]
    Turn Signal/
    [30A] [30B]
    Harness
    1
    2
    3
    4
    R
    R
    Turn Signal Security
    Brake - 15A
    (GY)
    To Tour-Pak
    1B
    1A
    Module
    O/V
    Light
    1
    2
    3
    4
    Accessory - 15A
    R/BE
    [190B]
    1D
    1C
    O/W
    R/GY
    [13A]
    GN/O
    1
    2
    1F
    P&A - 15A
    1E
    [190A]
    O/R
    R/GY
    BK/GN
    Radio Power/Siren - 15A
    BE/BK
    1H
    1G
    W/BE
    O/BE
    R/GN
    R/GY
    3H
    30
    3
    LGN/V
    GN
    4G
    87
    5
    Start
    GY
    BK/R
    4H
    86
    1
    Relay
    Y/GN
    BE/GY
    TN/GN
    3G
    85
    2
    W/BK
    R/O
    Radio Memory - 15A
    2B
    2A
    BK
    R/O
    LGN/R
    Battery - 15A
    2D
    2C
    16
    BE/BK
    BK
    BN/GY
    R
    15
    R/GN
    LH GND
    ECM Power - 15A
    14
    W/BE
    Stud
    [GND 1A]
    2F
    2E
    13
    LGN/V
    BE/GY
    R
    (Dirty)
    BK
    BE/GY
    Power Locks - 15A
    2H
    2G
    11
    W/V
    R/V
    To
    [GND 1]
    10
    W/BN
    Fuel Pump - 15A
    Fairing
    9
    O/BE
    4B
    4A
    Harness
    8
    BN
    O/GY
    Y/GN
    7
    V
    [1A]
    6
    W/BK
    BE/GY
    3D
    30
    3
    5
    O/W
    4C
    87
    5
    System
    (BK)
    4
    O/R
    Y/GN
    3
    4D
    86
    1
    Relay
    GY
    W/BK
    2
    O/V
    GN/O
    3C
    85
    2
    1
    O
    RT GND
    [GND 2]
    [1B]
    Stud
    BK/GN
    [2B]
    P&A IGN - 2A MAX
    (Clean)
    BK/GN
    1B
    1A
    12
    BK/GN
    11
    BK/R
    INSTRS - 15A
    To
    10
    TN
    1D
    1C
    9
    GN/Y
    O
    R/BK
    Fairing
    8
    BN/GN
    Ignition - 15A
    Harness
    7
    O
    1F
    1E
    6
    Y/BK
    GY
    R/BK
    [2A]
    5
    Y/W
    Engine CNTRL - 15A
    (GY)
    4
    BN/GY
    1H
    1G
    LGN/R
    [126B]
    BE
    3
    2
    BK/R
    Headlamp - 15A
    1
    R/BN
    2D
    2C
    BE
    R/BK
    To
    Fairing
    D
    BK
    2F
    Lights - 15A
    2E
    [126A]
    C
    BK/GN
    BE
    Harness
    B
    BE
    Ignition
    [15A]
    A
    R/O
    Relay
    To
    [15B]
    ABS - 30A
    4B
    4A
    Oil
    R/V
    R
    D
    Pressure
    AMP - 30A
    C
    4D
    4C
    Sender
    B
    BN/GN
    R/GY
    [139A]
    A
    GN/Y
    R/Y
    2B
    30
    3
    [139B]
    O/V
    3A
    87
    5
    Brake
    A
    C
    E
    G
    J
    To
    1
    R/V
    BK
    3B
    86
    1
    Relay
    1
    15A
    15A
    15A
    15A
    Power
    2
    BE/BK
    Horn
    3
    GN/BK
    B
    A
    1
    2
    R/BE
    2A
    85
    2
    2
    15A
    15A
    15A
    15A
    Locks
    2
    Heated Grips - 5A
    3
    85
    30
    Module
    [4A]
    3D
    3C
    31579-04
    6
    BE/W
    (BK)
    [231A]
    R
    R/GY
    4
    15A
    12VDC
    7
    GN/W
    [12B]
    [7A]
    87
    86
    F
    8
    BK
    1
    B
    D
    H
    1
    2
    3
    4
    3
    2
    1
    1
    2
    3
    5
    6
    7
    Neutral
    Rear
    [189A]
    C
    E
    G
    J
    [231B]
    [122]
    Switch
    ACC
    1
    15A
    15A
    15A
    Stop Light
    Tour-PAK
    To Rear
    [131]
    Switch
    Connector
    Lighting
    A BC
    2
    85
    30
    15A
    15A
    5A
    [12A]
    31579-04
    [212A]
    [121]
    To Heated
    3
    12VDC
    5A
    15A
    87
    86
    1 2
    3
    Hand Grips
    4
    30A
    30A
    30A
    [189B]
    [188B]
    B
    D
    F
    H
    [191A]
    12
    3
    4
    To Power Lock
    (BK)
    [213RA]
    [213LA]
    [213TA]
    (BK Located
    Switch
    To Heated
    To AMP
    Spare Fuses
    Under Seat)
    1
    2
    1 2
    1
    2
    Seat
    Harness
    [212B]
    [191B]
    [188A]
    To Right Saddle
    To Left Saddle
    To Tour-Pak
    Bag Lock
    Bag Lock
    Lock
    [213RB]
    [213LB]
    [213TB]
    Figure A-2. 2008 FLHTCUSE3 DOMESTIC and INTERNATIONAL Models, Main Wiring Harness (1 of 2)
    Figure A-2.
    Figure A-2.
    2008 FLHTCUSE3 DOMESTIC and INTERNATIONAL Models,
    2008 FLHTCUSE3 DOMESTIC and INTERNATIONAL Models,
    Main Wiring Harness (1 of 2)
    Main Wiring Harness (1 of 2)
    et00097
    Yellow Tubing
    R
    Ignition
    W
    Coil
    Twist Grip
    BK
    Sensor
    R
    Crank Pos.
    W
    Rear
    Front
    Sensor
    BK
    Injector
    Injector
    TMAP
    Throttle Control
    Black Tubing
    Actuator
    Sensor
    Engine Temp
    Sensor
    [204A]
    [83A]
    [85A]
    [84A]
    [80A]
    [211A]
    [79A]
    Data Link
    Connector
    1
    2
    3
    4
    5
    6
    1
    2
    A B
    A B
    [90A]
    1
    2
    3
    4
    1
    2
    3
    4
    5
    6
    A B
    C D
    A B
    A B
    1
    2
    3
    4
    6
    5
    4
    3
    2
    1
    1
    2
    A B C D
    6
    5
    4
    3
    2
    1
    [91A]
    [204B]
    [83B]
    [85B]
    [84B]
    [80B]
    1
    2
    3
    4
    [211B]
    [79B]
    A B
    (GY)
    A B
    [90B]
    ECM
    [78A]
    [78B]
    ACR
    19
    19
    V/GY
    Purge Solenoid
    20
    20
    GY/Y
    Exhaust Actuator
    21
    21
    V/O
    Cruise/Set/Coast
    22
    22
    BE/BK
    BE/BK
    Rear Injector
    23
    23
    GN/GY
    TMAP Sensor Input
    24
    24
    V/W
    Brake Switch
    25
    25
    R/BE
    R/BE
    System Relay Enable
    27
    27
    GN/O
    GN/O
    Front Injector
    28
    28
    W/Y
    Twist Grip High
    29
    29
    BK/O
    Twist Grip Low
    30
    30
    BK/PK
    BK/GN
    Ion Sense
    33
    33
    GY/BE
    Cruise Resume/Accelerate
    34
    34
    W/BE
    W/BE
    Cruise Enable
    35
    35
    R/GN
    R/GN
    Throttle Pos. Sensor 2
    36
    36
    BN/R
    Throttle Pos Sensor 1
    37
    37
    BN/V
    Exhaust Feedback
    38
    38
    V/BE
    Twist Grip Sensor 2
    39
    39
    V/Y
    Vehicle Speed Input
    40
    40
    W/GN
    LGN/V
    Crank Position Sensor (-)
    43
    43
    +BK
    GY
    Rear O2
    Sensor (Unheated)
    46
    46
    PK/GN
    Intake Air Temperature
    49
    49
    LGN/Y
    5V Sensor Power 1
    50
    50
    BN/O
    Engine Temperature
    51
    51
    PK/Y
    Twisted
    12 V Power
    52
    52
    Y/GN
    Y/GN
    Pair
    Rear Coil
    53
    53
    Y/BE
    Front Coil
    54
    54
    BE/O
    Jiffy Stand Sensor
    56
    56
    GN/BN
    Twist Grip Sensor 1
    59
    59
    BE/GN
    5V Sensor Ground 1
    61
    61
    BK/W
    5V Sensor Ground 2
    62
    62
    BK/GY
    Crank Position Sensor (+)
    63
    63
    R
    Vehicle Speed Ground
    64
    64
    BK/Y
    Front O2
    Sensor (Unheated)
    66
    66
    PK/O
    5V Sensor Power 2
    68
    68
    R/W
    Serial Data
    69
    69
    LGN/V
    12V Battery
    71
    71
    BE/GY
    BE/GY
    12V Run/Stop Switch
    72
    72
    W/BK
    W/BK
    Ground
    73
    73
    BK/GN
    BK
    LGN/R
    [179B]
    [95B]
    [138B]
    [137B]
    [65B]
    [133B]
    [203FB]
    [203RB]
    5
    4 3 2
    1
    B A
    1
    2
    1
    2
    1
    2
    3
    1
    2
    3
    1
    2
    1
    2
    Active
    Vehicle
    Jiffy Stand
    Purge
    Front
    Rear
    Front
    Rear
    Exhaust
    Speed
    Sensor
    Solenoid
    O2 Sensor
    O2 Sensor
    ACR
    ACR
    (HDI Only)
    Sensor
    (HDI Only)
    Figure A-3. 2008 FLHTCUSE3 DOMESTIC and INTERNATIONAL Models, Main Wiring Harness (2 of 2)
    Figure A-3.
    Figure A-3.
    2008 FLHTCUSE3 DOMESTIC and INTERNATIONAL Models,
    2008 FLHTCUSE3 DOMESTIC and INTERNATIONAL Models,
    Main Wiring Harness (2 of 2)
    Main Wiring Harness (2 of 2)
    et00098
    To Dash Panel
    NOTE: Oil pressure gauge and air temperature
    To Indicator Lamps
    Switches
    gauge not included on FLHT
    [21B]
    [105B]
    Air
    Oil
    Fuel
    Voltmeter
    Temperature
    Ground
    1
    2
    3
    4
    5
    6
    7
    8
    9
    10
    12
    11
    10
    9
    8
    7
    6
    5
    4
    3
    2
    1
    Pressure
    To Upper
    [116A]
    [21A]
    [105A]
    [110A]
    [112A]
    [114A]
    Triple Clamp
    [116B]
    (BK)
    [110B]
    [112B]
    [114B]
    (BK)
    [GND3]
    [115A]
    1
    2
    1
    2
    1
    2
    1
    2
    +
    S
    [117A]
    +
    S
    [111A]
    +
    S
    [113A]
    +
    S
    1
    3
    1
    3
    1
    3
    1
    3
    2
    2
    2
    2
    1
    W
    [115B]
    Hi Beam
    2
    Y
    [117B]
    [111B]
    [113B]
    Lo Beam
    3
    BK
    HDI Only
    GND
    [38B]
    [107B]
    [107A]
    [29B]
    BK
    (BK)
    O/W
    BE/V
    1
    1
    2
    2
    TEMP Signal
    [22B]
    BK
    3
    3
    Ground
    1
    O/W
    2
    R/BE
    Air
    3
    GY
    Temperature
    To
    4
    W/BK
    Sensor
    Right Hand
    5
    W/BN
    6
    BK/R
    Controls
    7
    BN/W
    [22A]
    8
    GY/W
    BE/BK
    16
    (BK)
    9
    PK/W
    R/GN
    15
    10
    V/BK
    W/BE
    14
    11
    W/BE
    LGN/V
    13
    12
    BE/BK
    W/V
    11
    W/BN
    10
    To Main
    O/BE
    9
    Harness
    BN
    8
    [1B]
    V
    7
    W/BK
    6
    (BK)
    14
    O/BK
    O/W
    5
    13
    V/BK
    O/R
    4
    12
    BK/GN
    GY
    3
    To
    11
    GY/GN
    O/V
    2
    Left Hand
    10
    GN/BE
    O
    1
    Controls
    9
    PK/W
    8
    BN/BK
    [1A]
    [24A]
    7
    BK/R
    (GY)
    6
    Y/BK
    5
    W/V
    BK/GN
    12
    4
    W
    BK/R
    11
    3
    BE
    TN
    10
    2
    Y
    GN/Y
    9
    1
    O/W
    BN/GN
    8
    To Main
    O
    7
    Harness
    [24B]
    Y/BK
    6
    Y/W
    5
    [2B]
    [27B]
    BN/GY
    4
    (GY)
    BE
    3
    1
    LGN/BK
    BK/R
    2
    2
    BE/Y
    R/BE
    1
    3
    PK/W
    4
    GY/W
    [2A]
    5
    V/BK
    6
    BN/W
    To Main
    7
    BK
    D
    O/BK
    Harness
    BK/GN
    C
    8
    BN/BK
    9
    BE
    B
    [15B]
    LGN/V
    10
    R/O
    A
    R/O
    (BK)
    To Radio
    11
    BK/GN
    12
    O/BE
    [15A]
    [27A]
    13
    BN/O
    (BK)
    15
    V/GY
    [39B]
    [108B]
    1
    2
    5
    6
    7
    8
    9
    11
    16
    W/O
    (BK)
    (GY)
    1
    2
    5
    6
    7
    17
    LGN/W
    18
    GY/R
    1
    2
    5
    6
    7
    8
    9
    11
    1
    2
    5
    6
    7
    O/R
    19
    BK/GN
    20
    R/O
    21
    V/O
    BK
    22
    GY/GN
    23
    GN/BE
    [132B] [132A]
    Cigar
    [32A]
    [34B]
    Lighter
    Right Front
    Speaker
    LGN/BK
    [6B]
    [31RA]
    [31LA]
    GY/R
    (Except FLHT)
    6
    3
    2
    1
    2
    1
    4
    3
    2
    1
    4
    3
    2
    1
    [32B]
    RPM x 100
    To Audio
    Front Fender
    RH Front
    LH Front
    Harness
    Trip Odometer
    Tip Lamp
    Turn Signal
    Turn Signal
    [35B]
    Reset Switch
    Left Front
    [6A]
    [154A]
    Speaker
    (BK)
    LGN/W
    (Except FLHT)
    W/O
    Speedometer
    Tachometer
    Figure A-4. 2008 FLHTCUSE3 DOMESTIC and INTERNATIONAL Models, Fairing Interconnect Harness
    Figure A-4.
    Figure A-4.
    2008 FLHTCUSE3 DOMESTIC and INTERNATIONAL Models,
    2008 FLHTCUSE3 DOMESTIC and INTERNATIONAL Models,
    Fairing Interconnect Harness
    Fairing Interconnect Harness
    et00099
    From Main
    1 2
    3 4
    5 6
    7
    8
    Harness
    Rear Lighting
    Headlamp Detail
    Low Beam
    [7B]
    [7A]
    [38LOB]
    Right Rear
    V/BN
    Directional
    Lamp
    Y
    2
    68772-06
    BK
    To Interconnect
    BK
    1
    Headlamp
    Harness
    BK
    [38A]
    [38B]
    BK
    1
    W
    2
    3
    BK
    Tail Lamp
    2
    R/Y
    1
    High Beam
    O/W
    [38HIB]
    BE/W
    [94B]
    Brake Light
    [38A]
    6 5 4
    3
    2 1
    [132+]
    6 5 4
    3
    2 1
    To Cigar
    [94A]
    O/W
    Lighter
    [19A]
    V/BN
    1
    1
    BK
    2
    2
    License
    [18A]
    Plate Lamp
    Running Light (DOM )
    (HDI Only)
    [18B]
    O/W
    1
    To Garage
    Y
    2
    V/BN
    1
    1
    Door Opener
    Running Light (HDI)
    BK
    2
    2
    W
    3
    [55B]
    BK
    4
    4
    4
    BK
    1
    1
    3
    3
    BK
    2
    2
    2
    2
    Fender Tip Lamp
    [55A]
    BK
    3
    3
    1
    BK
    1
    (DOM Only)
    [45B]
    [45A]
    [93A]
    [93B]
    From
    From
    Fairing
    Fairing
    Harness
    Harness
    V/BN
    Left Rear
    [31RA]
    [31LA]
    Direction
    BK
    Lamp
    Right
    4
    3
    2
    1
    4
    3
    2
    1
    AUX
    Lamp
    [31RB]
    [31LB]
    To Main
    3
    2
    1
    Ultra Tour-Pak
    Tour-Pak Light
    Harness
    [12B]
    Rear Marker/
    [12A]
    Tour-Pak Right Side
    Stop Lights
    Marker Lights
    [73RB]
    [12-4B]
    GY/BK
    Tail
    [12-2A]
    BK
    Right
    BK
    1 2
    Directional
    R/Y
    BE
    and DOM
    BN
    1 2
    Running Lamp
    [12-2B]
    Stop
    BE
    BE
    BE
    BK
    BK
    Left
    [12-5B]
    BK
    Directional
    BE
    DOM Tour-Pak Harness:
    NOTE:
    and DOM
    V
    FLHTC P/N
    DOM FLHTC
    Running Lamp
    GY/BK
    70646-00
    Does not include
    [12-3B]
    FLHTC/U
    rear marker/stop
    FLHTCU
    1 2
    lights and
    P/N 70648-00A
    associated wiring
    1 2
    [73LB]
    BK
    [12-3A]
    To Main
    R 2
    Wire Harness
    BK 1
    [190A]
    Left
    Tour-Pak Left Side
    AUX
    Marker Lights
    [190B]
    Lamp
    HDI FLHTC and FLHTCU models do not have tour-pak lighting.
    Tour-pak not included on FLHT, FLTR, or FLHTP
    Figure A-5. 2008 FLHTCUSE3 DOMESTIC and INTERNATIONAL Models, Lighting System
    Figure A-5.
    Figure A-5.
    2008 FLHTCUSE3 DOMESTIC and INTERNATIONAL Models,
    2008 FLHTCUSE3 DOMESTIC and INTERNATIONAL Models,
    Lighting System
    Lighting System
    et00102
    [208A]
    [208B]
    [209B]
    [209A]
    Hands Free
    HFSM
    Receive Antenna
    1
    1
    Y/BK
    Stator
    Security
    Xmit Antenna A
    2
    2
    O/Y
    O/Y
    1
    Xmit Antenna A
    Module
    [77B]
    [77A]
    [47A]
    [47B]
    Xmit Antenna B
    3
    3
    BK
    BK
    2
    Xmit Antenna B
    Unused
    4
    4
    2
    BK
    BK
    BK
    BK
    DC
    AC
    BK
    BK
    Turn Signal/
    TSM/TSSM/HFSM
    1
    Battery
    1
    1
    BN/GY
    Turn Signal
    Ignition
    2
    2
    GY
    Security
    Serial data
    3
    3
    LGN/V
    Module
    Neutral switch
    4
    4
    TN
    40 A
    MAXIFUSE
    Charging
    Start relay control
    9
    9
    TN/GN
    10
    10
    Starting
    [5B]
    Clutch switch
    System
    BK/R
    Ground
    12
    12
    BK/GN
    B A
    System
    Right Hand
    [30A]
    [30B]
    Battery
    Controls
    Red
    [78A]
    [78B]
    band
    40 A
    ECM
    BK
    BK
    MAXIFUSE
    R
    [128A]
    [128B]
    Red
    Serial data
    69
    69
    LGN/V
    band
    GN
    [5B]
    Engine Off/Run Switch
    12V Run/stop switch power
    72
    72
    W/BK
    A
    B
    Left Dirty
    GND
    Powertrain
    Starter Switch
    Starter
    Grounds
    (Black)
    (Black)
    BK/GN
    Starter
    Battery
    [22A]
    [22B]
    [1A] [1B]
    GY
    3
    3
    GY
    GY
    3
    3
    GY
    W/BK
    4
    4
    W/BK
    W/BK
    6
    6
    W/BK
    Left
    BK/R
    6
    6
    BK/R
    Right
    GND 1
    BK
    [33B]
    IGNITION SWITCH LEGEND
    GND 2
    Ignition
    "X" INDICATES CONTINUITY
    R/GY
    1
    BETWEEN LEAD WIRES
    Switch
    SWITCH
    R
    2
    IN POSITION INDICATED
    [33A]
    POSITION
    R/BK
    3
    RED/
    RED/
    RED
    GRAY
    BLACK
    [64B]
    LOCK
    X
    OFF
    X
    (Gray)
    Clutch
    (Gray)
    IGN
    X
    X
    X
    [2A]
    [2B]
    Ignition - 15A
    ACC
    X
    X
    Lockout
    [24A] [24B]
    1F
    1E
    Lighting
    GY
    R/BK
    Switch
    Relay
    GY
    [126A]
    2D
    Battery - 15A
    2C
    BN/GY
    R
    [126B]
    BK/GN
    12
    12
    BK/GN
    BK/R
    7
    7
    BK/R
    BK/R
    11
    11
    BK/R
    BK/R
    2
    2
    BK/R
    BK
    12
    12
    BK/GN
    2G
    R/GY
    Left Hand
    Controls
    R/GY
    3H
    30
    3
    GN
    4G
    87
    5
    Start
    BK/R
    4H
    86
    1
    Relay
    TN/GN
    3G
    85
    2
    [21A]
    7
    LH GND
    [21B]
    7
    6
    Stud
    (BK)
    GND 1A
    (Dirty)
    Neutral
    B
    A [131]
    Neutral
    TN
    Switch
    O
    Figure A-6. 2008 FLHTCUSE3 DOMESTIC and INTERNATIONAL Models, Starting and Charging System
    Figure A-6.
    Figure A-6.
    2008 FLHTCUSE3 DOMESTIC and INTERNATIONAL Models,
    2008 FLHTCUSE3 DOMESTIC and INTERNATIONAL Models,
    Starting and Charging System
    Starting and Charging System
    et00103
    To Fairing
    Right Hand
    Harness
    Controls
    SWITCH
    BROWN/
    PINK/
    VIOLET/
    GRAY/
    [21A]
    POSITION
    WHITE
    WHITE
    BLACK
    WHITE
    Garage Door Opener
    UP
    X
    X
    [21B]
    MODE
    X
    X
    1
    2 3
    4 5
    6 7
    (BK)
    DOWN
    X
    X
    Radio Function Switch
    Right Directional Switch
    Engine Off/Run Switch
    Indicator
    Start Switch
    Lamps
    Cruise Set/Resume Switch
    BN
    Right
    (Ultra Models Only)
    BK
    Turn
    SWITCH
    BLUE/
    ORANGE/
    WHITE/
    POSITION
    BLACK
    WHITE
    BLUE
    SET
    X
    X
    GN/Y
    Oil
    O
    Pressure
    RESUME
    X
    X
    Stop Lamp Switch
    TN
    [22A]
    Neutral
    O
    O/W
    1
    R/Y
    2
    W
    High
    GY
    3
    W/BK
    4
    BK
    Beam
    To Fairing
    W/BN
    5
    Harness
    [206A]
    BK/R
    6
    BN/W
    7
    [22B]
    V
    Left
    1
    2
    GY/W
    8
    (BK)
    BK
    Turn
    9
    PK/W
    1
    2
    V/BK
    10
    [206B]
    W/BE
    11
    BE/BK
    12
    1
    2
    3
    4
    [55B]
    To Halogen/Garage Door
    O/W
    A
    To Main
    Opener Harness
    R
    B
    Harness
    [55A]
    BK
    C
    [189A]
    SPKR
    ACC
    CRUISE
    [189B]
    SPOT
    O/BK
    14
    V/BK
    13
    BK
    12
    GY/GN
    11
    GN/BE
    10
    PK/W
    9
    To Fairing
    BN/BK
    8
    Harness
    BK/R
    7
    [24B]
    Y/BK
    6
    W/V
    5
    (GY)
    W
    4
    BE
    3
    Y
    2
    O/W
    1
    [24A]
    SWITCH
    VIOLET/
    GRAY/
    ORANGE/
    BROWN/
    POSITION
    BLACK
    GREEN
    BLACK
    BLACK
    +SQ UP (FORE)
    X
    X
    PTT (PUSH)
    X
    X
    -SQ DN (AFT)
    X
    X
    Clutch
    Lockout Switch
    PTT & SQ
    (Push To Talk & Squelch)
    (Ultra Models Only)
    Horn Switch
    Headlamp Hi/Lo Switch
    Left Directional Switch
    [105B]
    [212B]
    1
    2
    3
    Radio Audio Control
    121110 9
    8
    7 6 5 4
    3
    2
    1
    To Fairing Harness
    To Main Harness
    SWITCH
    PINK/
    GREEN/
    BROWN/
    GRAY/
    POSITION
    WHITE
    BLUE
    BLACK
    GREEN
    [105A]
    [212A]
    +VOL
    X
    X
    Left Hand
    AUDIO
    X
    X
    Controls
    -VOL
    X
    X
    Figure A-7. 2008 FLHTCUSE3 DOMESTIC and International Models, Indicator Lamps, Fairing Cap Switches, Handlebar Switches, Garage Door Opener

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    Матвей Александрович31.05.2024 03:27
    Политика конфиденциальности