Harley Davidson 2018 softail models. Service manual — page 27
b. Tighten set screw (7).
Torque: 4-6.7 N·m (3-5 ft-lbs) Handlebar-mounted
turn signal, ball stud set screw
c. Verify turn signal is positioned properly.
Incandescent
1. See Prepare.
LED
1. See Bulb Replacement in this section.
Complete
1. Remove fuel tank. See Prepare.
2. Install main fuse. See Main Fuse.
WARNING
Be sure that all lights and switches operate
properly before operating motorcycle. Low
visibility of rider can result in death or serious
injury. (00316a)
3. Check operation of all lamps.
Incandescent
1. See Figure 1. Replace bulb.
a.
Remove lens.
b.
Replace bulb.
c.
Install lens.
Figure 1. Remove Lens
LED Light Bar
Remove
1. Remove rear turn signal lamp assembly. See
Remove and Install: Light Bar Mount.
2. See Figure 2. Remove bottom cover.
a.
Remove screws (1, 2).
b.
Remove cover (3).
1
Screw, narrow (2)
2
Screw, wide (2)
3
Bottom cover
Figure 2. Lightbar Bottom Cover
3. See Figure 3. Remove LED signal.
a. Remove screws (1, 2).
b. Remove turn signal LED (5 or 6).
c. Disconnect connector (3 or 4).
1
Long screw (2)
2
Short screw (4)
3
Grey connector
4
Black connector
5
LED, left
6
LED, right
7
Lightbar, top
Figure 3. LED Turn Signal
Install
1. See Figure 3. Install LED signal.
a. Install turn signal LED (5 or 6).
b. Connect connector (3 or 4).
c. Install screw (1).
Torque: 2.5-2.9 N·m (22-26 in-lbs) LED signal
screw
d. Install screws (2).
Torque: 4.3-4.7 N·m (38-42 in-lbs) LED signal
screw
2. See Figure 2. Install bottom cover.
a. Install cover (3).
b. Install screws (2).
Torque: 5.4-5.9 N·m (48-52 in-lbs) Rear lightbar
bottom cover screw
c. Install screws (1).
Torque: 4.3-4.7 N·m (38-42 in-lbs) Rear lightbar
bottom cover screw
3. Install rear turn signal lamp assembly. See Remove
and Install: Light Bar Mount.
LED Puck
Remove
1. See Figure 4. Remove lens (1).
2. Remove LED assembly (3).
3. Disconnect connector (4).
Install
1. Connector connector (4).
2. Align LED assembly (3) to housing. Press evenly until
fully seated.
3. Inspect gasket (2) on lens (1). Replace if needed.
4. Install lens (1) with removal notch at the bottom.
WARNING
Be sure that all lights and switches operate
properly before operating motorcycle. Low
visibility of rider can result in death or serious
injury. (00316a)
5. Check operation of all lamps.
1
Lens
2
Gasket
3
LED assembly
4
Connector
Figure 4. LED Turn Signal Lamp
1. Remove main fuse. See Main Fuse.
2. Remove seat. See Remove.
3. If removing both turn signals: Remove rear fender. See
Prepare.
Remove
1. See Figure 1. Disconnect connector(s).
a. Right Signal: Disconnect connector (1).
b. Left Signal: Disconnect connectors (2, 3).
2. See Figure 2. Remove fender support.
a. Remove screws (2).
b. Remove screws (4) and washers (3).
c. Remove fender support (1).
3. See Figure 3. Remove harness.
a. Remove and discard wire retention pads (1).
b. Remove harness (2).
4. See Figure 4. Disassemble turn signal.
a. Left Signal: Remove screw (1) and washer (2).
Disassemble license plate mounting support (3),
lamp mounting support (4) and turn signal (5).
b. Right Signal: Remove screw (6) and washer (7).
Disassemble lamp mounting support (8) and turn
signal (9).
Install
1.
See Figure 4. Assemble turn signal.
a. Left Signal: Assemble license plate mounting
support (3), lamp mounting support (4) and turn
signal (5). Install screw (1) and washer (2). Tighten.
Torque: 20-24 N·m (15-18 ft-lbs) Rear Turn Signal,
Fender Mount, Screw
b. Right Signal: Assemble lamp mounting support (8)
and turn signal (9). Install screw (6) and washer
(7). Tighten.
Torque: 20-24 N·m (15-18 ft-lbs) Rear Turn Signal,
Fender Mount, Screw
2.
See Figure 3. Install harness.
a. Route harness (2) through fender support (3).
b. Install new wire retention pads (1).
3.
See Figure 2. Install fender support.
a. Install fender support (1), washers (3) and screws
(4). Tighten.
Torque: 57-62 N·m (42-46 ft-lbs) Fender Support,
Screw
b. Install screws (2). Tighten.
Torque: 28-37 N·m (21-27 ft-lbs) Rear Turn Signal,
Fender Support, Screw
4.
See Figure 1. Connect connector(s).
a. Right Signal: Connect connector (1).
b. Left Signal: Connect connectors (2, 3).
1
Right lamp connector
2
Left lamp connector
3
License plate light connector
Figure 1. Turn Signal Lamp Connectors
1
Fender support
2
Screw (2)
3
Washer (2)
4
Screw (2)
Figure 2. Right Fender Support
1
Wire retention pads (3)
2
Harness (2)
3
Fender support
Figure 3. Left Fender Support
1
Screw
2
Washer
3
License plate mounting support
4
Lamp mounting support
5
Left turn signal housing
6
Screw
7
Washer
8
Lamp mounting support
9
Right turn signal housing
Figure 4. Turn Signal Assembly
Remove
1. See Figure 1 or Figure 2. Remove screws (1).
2. Disconnect connector(s) (2).
3. Remove light bar (3).
Install
1. See Figure 1 or Figure 2. Position light bar (3).
2. Connect connector(s) (2).
3. Install screws (1). Tighten.
Torque: 22-27 N·m (16-20 ft-lbs) Rear Turn Signal,
Light Bar Mount, Screw
1
Screw (2)
2
Connector
3
Light Bar
Figure 1. LED Light Bar
1
Screw (2)
2
Connector (2)
3
Light Bar
Figure 2. Incandescent Light Bar
Remove
1. See Figure 1. Disconnect connectors (1-3).
2. Disconnect pins from 4-pin connector (1 or 2). See
electrical diagnostic manual.
3. Remove and disassemble rear fender. See Prepare.
4. See Figure 2. Remove wire harness (2) from support
bracket assembly (1) and license plate holder (3).
5. Disassemble left or right turn signal.
a. Remove screw and washer (4).
b. Disassemble signal mounting support (5) and turn
signal housing (6).
1
Right lamp connector
2
Left lamp connector
3
License plate light connector
Figure 1. Turn Signal Lamp Connectors
1
Support bracket assembly
2
Wire harness
3
License plate holder
4
Screw and washer
5
Signal mounting support
6
Turn signal housing
Figure 2. Center Mount Turn Signal
Install
1. See Figure 2. Assemble left or right turn signal.
a. Assemble signal mounting support (5) and turn
signal housing (6).
b. Install washer and screw (4). Tighten.
Torque: 20-24 N·m (15-18 ft-lbs) Rear Turn Signal,
Center Mount, Screw
2. Route wire harness (2) through license plate holder (3)
and support bracket assembly (1).
3. Assemble and install rear fender. See Prepare.
4. See Figure 1. Connect pins to 4-pin connector (1 or 2).
See electrical diagnostic manual.
5. Connect connectors (1-3).
1. If removed both turn signals. Install rear fender. See
Prepare.
2. Install seat. See Remove.
3. Install main fuse. See Main Fuse.
Bulb Replacement
LED Tombstone: LED bulb is not replaceable. Replace housing.
LED License plate mount: LED bulb is not replaceable. Replace housing.
LED Center mount with lighting: LED bulb is not replaceable. Replace housing.
Standard
1. See Figure 1. Remove bulb.
a.
Remove screws (1).
b.
Remove lens (2).
c.
Remove connector (4).
d.
Remove bulb (3).
2. Install bulb.
a. Install bulb (3).
b. Install connector (4).
c. Install lens (2).
d. Install screws (1). Tighten.
Torque: 2.3-2.7 N·m (20-24 in-lbs) Tail Lamp Lens
Screw
1
Screw (2)
2
Lens
3
Bulb
4
Connector
Figure 1. Standard Tail Lamp
1. Remove main fuse. See Main Fuse.
2. Remove seat. See Remove.
3. FXFB Remove rear license plate bracket assembly. See
General.
Remove
1. See Figure 1. Remove narrow screws (1).
2. Remove lens (2).
3. Disconnect connector from circuit board.
4. Remove wide screw (3).
5. Remove base assembly (4).
6. Disconnect connector (5).
Install
1. See Figure 1. Connect connector (5).
2. Install base assembly (4).
3. Install wide screw (3). Tighten.
Torque: 4.5-5.4 N·m (40-48 in-lbs) Tail Lamp,
Standard, Base Screw
4. Connect connector to circuit board.
5. Install lens (2).
6. Install narrow screws (1). Tighten.
Torque: 2.3-2.7 N·m (20-24 in-lbs) Tail Lamp,
Standard, Lens Screw
1
Narrow screw (2)
2
Lens
3
Screw, wide
4
Base Assembly
5
Connector
Figure 1. Standard Tail Lamp
Base Replacement
1. See Figure 2. Remove screws and lens (1).
2. Disconnect 4-pin multilock connector (3).
3. See Figure 3. Disconnect two 2-pin connectors (2).
4. See Figure 5. Disconnect 6-pin connector (4).
5. See Figure 4. Remove screw, pin housing (1) and
circuit board (2).
6. Remove base from fender.
7. Install new base to rear fender.
8. Install circuit board/pin housing to base with screw, nut
and washer. Tighten.
Torque: 4.5-5.4 N·m (40-48 in-lbs) Tail lamp, circuit
board screw
9. See Figure 5. Install connectors to circuit board.
10. Install lens to base with screws. Tighten.
Torque: 2.3-2.7 N·m (20-24 in-lbs) Tail lamp lens
screw
1
Lens
2
Base
3
4-Pin multilock connector
4
Bulb assembly
Figure 2. Standard Tail Lamp
1
Terminal pick
2
2-pin connector
Figure 3. Removing 2-Pin Connectors
1
Pin housing
2
Circuit board
Figure 4. Pin Housing and Circuit Board
1
Tail lamp
2
Left turn signal
3
Right turn signal
4
Power in
Figure 5. Wire Location at Connectors
Remove
1. See Figure 1. Remove screws (3).
2. Disconnect connector (4).
3. Remove lens (1).
4. Remove gasket (2).
Install
1. See Figure 1. Install gasket (2).
2. Install lens (1).
3. Connect connector (4).
4. Install screws (3). Tighten.
Torque: 11-14 N·m (8-10 ft-lbs) Tail Lamp, Tombstone,
Screw
1
Lens
2
Gasket
3
Screw (3)
4
Connector
Figure 1. Tombstone Tail Lamp
Remove
1. See Figure 1. Disconnect license plate connector (1).
2. Disconnect pins from connector (1). See electrical
diagnostic manual.
3. See Figure 2. Discard cable straps (1).
4. Remove screws (2).
5. Remove license plate holder (3).
6. Remove wire bundle (4) from frame.
7. See Figure 3. Remove screws (1) and washers (2).
8. Remove tail lamp (3).
Install
1. See Figure 3. Install tail lamp (3).
2. Install screws (1) and washers (2). Tighten.
Torque: 1.1-2.3 N·m (10-20 in-lbs) License plate, tail
lamp, screw
3. See Figure 2. Route wire bundle (4) through frame.
4. Install license plate holder (3).
5. Install screws (2). Tighten.
Torque: 6.8-9 N·m (60-80 in-lbs) License plate holder,
screw
6. Route harness and install new cable straps (1).
7. Connect pins to connector (1). See electrical diagnostic
manual.
8. See Figure 1. Connect license plate connector (1).
1
License plate light connector
Figure 1. License Plate Light Connector
1
Cable strap (2)
2
Screw (4)
3
License plate holder
4
Wire bundle
Figure 2. License Plate Holder
1
Screw (2)
2
Washer (2)
3
Tail lamp
Figure 3. Tail Lamp (Typical)
Remove
1. See Figure 1. Disconnect connector (3).
2. Disconnect pins from connector (3). See electrical
diagnostic manual.
3. Remove and disassemble rear fender. See Prepare.
4. See Figure 2. Remove harness (2) from support
bracket assembly (1).
5. See Figure 3. Remove screws (1) and washers (2).
6. Remove tail lamp (3).
1
Right lamp connector
2
Left lamp connector
3
License plate light connector
Figure 1. Turn Signal Lamp Connectors
1
Support bracket assembly
2
Harness
Figure 2. Inner Fender Support Bracket
1
Screw (2)
2
Washer (2)
3
Tail lamp
Figure 3. LED Center Mount
Install
1. See Figure 3. Install tail lamp (3).
2. Install screws (1) and washers (2). Tighten. Torque:
1.1-2.25 N·m (10-20 in-lbs) License plate, center
mount, tail lamp screw
3. See Figure 2. Route harness (2) through support
bracket assembly (1).
4. Assemble and install rear fender. See Prepare.
5. See Figure 3. Connect pins to connector (3). See
electrical diagnostic manual.
6. Connect connector (3).
1. FXFB Install rear license plate bracket assembly. See
General.
2. Install seat. See Remove.
3. Install main fuse. See Main Fuse.
1. Remove main fuse. See Main Fuse.
NOTICE
DOT 4 brake fluid will damage painted and body panel surfaces it comes in contact with. Always use caution and
protect surfaces from spills whenever brake work is performed. Failure to comply can result in cosmetic damage.
(00239c)
1. See Rear Stop Lamp Switch. Remove connectors (1).
2. Remove switch (2).
Consumables
Description
Part Number
Size
LOCTITE 565 THREAD SEALANT
99818-97
6 ml (¼ fl oz)
1. Apply LOCTITE® 565 to threads of switch.
LOCTITE 565 THREAD SEALANT (99818-97)
2. See Figure 1. Install switch (2). Tighten.
Torque: 16.3-20.3 N·m (12-15 ft-lbs) Rear
stoplamp switch
3. Install connectors (1).
1
Connector (2)
2
Switch
Figure 1. Rear Stop Lamp Switch
1. Install main fuse. See Main Fuse.
WARNING
After repairing the brake system, test brakes at low
speed. If brakes are not operating properly, testing
at high speeds can cause loss of control, which
could result in death or serious injury. (00289a)
2. Bleed brake system. See Drain.
Bulb Replacement
Standard Tail Lamp: Replace tail lamp bulb. See Bulb Replacement.
LED Tombstone: LED bulb is not replaceable. Replace housing. See Bulb Replacement.
LED License Plate Mount: LED bulb is not replaceable. Replace housing. See Bulb Replacement.
LED Center Mount: LED bulb is not replaceable. Replace housing. See Bulb Replacement.
Incandescent Bulb Center Mount:
Remove
1. See Figure 1. Remove screws (1) and washers (2).
2. Rotate lamp housing (3) to face upward.
3. See Figure 2. Insert the tip of a small flat bladed
screwdriver (3) into each slot (2). Gently disengage
housing from cover.
4. See Figure 3. Gently pull bulb (2) straight out of
socket.
1
Screw (2)
2
Washer (2)
3
Lamp housing
Figure 1. Center Mount Lamp Housing (Typical)
1
Lamp housing
2
Slot (2)
3
Screwdriver
4
Tab (2)
5
Feed slots for harness wires
Figure 2. Removing License Plate Lamp Housing Cover
1
Lamp housing
2
Bulb (2)
Figure 3. Center Mount Bulb Replacement
Install
1. See Figure 3. Push new light bulb (2) into socket.
2. See Figure 2. Install lamp housing to cover.
3. Position lamp housing (3).
4. See Figure 1. Install screws (1) and washers (2).
Tighten.
Torque: 1.1-2.25 N·m (10-20 in-lbs) License plate,
center mount, lamp housing screw
1. Remove main fuse. See Main Fuse.
2. Remove seat. See Remove.
Remove
1. See Figure 1. Disconnect connector (3).
2. Disconnect pins from 3-pin connector (3). See electrical
diagnostic manual.
3. Remove rear fender. See Prepare.
4. See Figure 2. Remove harness (2) from inner fender
support assembly (1).
5. See Figure 3. Remove screws (1) and washers (2).
6. Remove lamp housing (3).
1
Right lamp connector
2
Left lamp connector
3
License plate light connector
Figure 1. Turn Signal Lamp Connectors
1
Inner fender support assembly
2
Harness
Figure 2. Inner Fender Support Assembly (Typical)
1
Screw (2)
2
Washer (2)
3
Lamp housing
Figure 3. Center Mount Lamp Housing (Typical)
Install
1. See Figure 3. Install lamp housing (3).
2. Install screws (1) and washers (2). Tighten.
Torque: 1.1-2.25 N·m (10-20 in-lbs) License plate,
center mount, lamp housing screw
3. See Figure 2. Route harness (2) through inner fender
support assembly (1).
4. Install rear fender. See Prepare.
5. See Figure 1. Connect pins to 3-pin connector (3). See
electrical diagnostic manual.
6. Connect connector (3).
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