Harley Davidson Special Service Tools Catalog
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CALL TOLL FREE: 1-800-345-2233
INTRODUCTION
This catalog contains all the special service tools and equipment as
Information and Specifications
specified by Harley-Davidson Inc. for maintenance, overhaul, and repair of
their complete line of motorcycles.
All information and specifications in this catalog are effective July 1,
2006 and are subject to change without notice. SPX Kent-Moore
The special service tools and equipment listed here and any new items that
reserves the right to make changes in design and construction of the
may be offered in the future are developed in cooperation with the Service
tools and equipment without obligation to incorporate such changes in
Department of Harley-Davidson and are pictured and described in Harley-
tools and equipment previously purchased.
Davidson’s maintenance manuals and technical service bulletins.
For added convenience, this tool catalog follows the Harley-Davidson
maintenance manual table of contents and general format. In certain
Service Parts
instances it does deviate from the manual, but only to make it easier to
locate the tools and equipment you may require.
Prices and part numbers of service parts or individual tools making up a
tool set are shown in this catalog and price list. Most SPX Kent-Moore
products are serviced and replacement items are available from stock.
To order or obtain price information on unidentified parts, please
describe the required part as thoroughly as possible using whatever tool
Doing Business With SPX Kent-Moore
numbers are available.
Ordering Information
Reference tool information in this catalog and/or Harley-Davidson and Buell
Inspection
service manuals for correct tool part numbers. Harley-Davidson tool
numbers are prefixed with "HD-". Buell tool numbers are prefixed with "B-".
All SPX Kent-Moore tools and equipment are thoroughly inspected before
Be sure to add the correct prefix when ordering. It will avoid delays in
leaving our plants and each customer is assured of receiving a new tool of
processing your order.
equal quality and design as that furnished to everyone else. Every tool
must conform to rigid standards.
International Dealers see following page.
All Harley-Davidson U.S. dealers should submit orders to:
Returned/Repaired Goods Policy
SPX Corporation • Kent-Moore
1. All goods returned to SPX Kent-Moore for any reason must be
Attention: Customer Service
shipped PREPAID.
28635 Mound Road • Warren, MI 48092
Toll Free: 1-800-345-2233 • Fax: 586-578-7375
2. Please make all claims for SHORTAGES and DAMAGES within ten (10)
days from receipt of shipment. CLAIMS after this period may not
U.S. Dealers can visit harleytools.spx.com for lastest product information
be honored.
and ordering.
3. To expedite return/repair processing, please include a copy of the
Direct all product returns and warranty to:
invoice and/or packing slip with the tool.
4. Drop shipped items should be returned directly to the manufacturer.
SPX Kent-Moore • Attn: Returned Goods
Please call our Customer Service Department for instructions on how
2100 Park Drive • Owatonna, MN 55060
to return drop shipped items, 1-800-345-2233.
NOTE: You must first call 1-800-345-2233 to obtain a Returned Goods
5. All returns will be inspected and must be received within 30 days of
Authorization number.
invoice date to avoid a restocking fee.
6. Any return received after 30 days of the invoice date is subject to a 20%
TERMS
Open Account (approved credit).
restocking fee.
MasterCard, Visa, American Express, Discover,
or cash (check attached)
7. Returns will not be credited after 90 days of invoice date.
8. Send Returns/Repairs to:
TAXES
State and local sales and/or use tax will be added to
U.S.A. Address
Canada Address
order if applicable.
SPX Corporation
SPX Corporation
Kent-Moore
Kent-Moore
SHIPMENTS
Shipment will be made F.O.B., Shipping Point
Attn: Returned Goods
c/o INTEX
2100 Park Drive
Attn: Returned Goods
ROUTING
Shipments will be made by United Parcel Service or
Owatonna, MN 55060
434 Tecumseh Road East
Windsor, Ontario N8X 2R6
truck unless otherwise specified.
9. For electronic tool repairs call 1-800-345-2233 and ask for the Repairs
Dept. Directions will be provided as to the shipping location for the tool
repair. Include a note describing symptoms, if any, of the tool problem,
and your name and address for tool return shipment.
i
International Dealers: Contact Your Regional SPX Location.
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INTERNATIONAL ORDER INFORMATION
TERMS
KENT-MOORE PAYMENT REMIT TO:
1. Prepayment
• Check (USA funds drawn on USA bank)
SPX Service Solutions
• Telegraphic Transfer
P.O. Box 406799
2. MasterCard, Visa
Atlanta, GA 30384-6799
3. Open Account with approved credit (Net 30)
ABA - 0710-0001-3
• U.S. Trade Reference required
Include your customer account
• Credit application available upon request
number on the check.
4. Sight Draft
SHIPPING METHODS
Direct shipments:
• Air Parcel Post
INTERNATIONAL DEALERS
• Air Freight
• Ocean Freight
Choose from several
• Courier
convenient direct
• UPS International
shipment methods:
Direct shipment offers a faster, more direct processing of
orders. Shipments are direct from SPX Kent-Moore.
To place your order choose from one of these nine convenient locations
KENT-MOORE U.S.A.
SPX FRANCE
SPX (SCHWEIZ) AG
SPX Corporation
147 Avenue Paul Doumer
Oberneuhofstrasse 1
International Sales
92500 Rueil-Malmaison, FRANCE
6340 Baar
655 Eisenhower Drive
Fax: 01 47 51 29 19
SCHWEIZ
Owatonna, MN 55060 U.S.A.
Phone: 01 47 51 87 14
Fax: 041-766-29 25
Fax: 507-455-7063
Phone: 041-766 29 97
SPX IBÉRICA, S.A.
Phone: 507-455-7223
C/Francisco Aritio 158
SPX ITALY
JATEK, LTD.
nave 72 (Nudo Oesste)
Via Are 2
5-53, Minowa-cho, 2-Chome
19004 Guadalajara
43038 sala Baganza PR
Kohoku-ku, Yokohama
Espana
Fax: 0521-33 53 85 / 33 60 98
Kanagawa 223-0051, JAPAN
SPX (Europe) GmbH
SPX KENT-MOORE AUSTRALIA
Fax: 81-45-562-7800
Porschestrasse 4
PTY, LTD.
Phone: 81-45-562-4483
63512 Hainburg
28 Clayton Road
SPX UK LTD.
GERMANY
Notting Hill
Genoa House
Fax: +49-6182 959 245
Victoria
3168
Everdon Park
Phone: +49-6182 959 149
AUSTRALIA
Daventry, Northants
Fax: 61-3-9544-5222
England, NN11 5YJ
Phone: 61-3-9544-6222
Fax: +44 1327 706 632
E-mail: sales@spx.com.au
Phone: +44 1327 303 489
Payment terms and routings vary per quotation depending on US dollar value and gross weight.
ii
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DIGITAL TECHNICIAN
Digital Technician is a complete self-contained diagnostic system for
Service Parts:
Harley-Davidson and Buell motorcycles that increases efficiency,
productivity and fix-it-right-the-first-time percentages. Operates on a
HD-44720
TSSM Adapter Cable
Panasonic Toughbook rugged laptop computer and communicates to
HD-44750-1
Replacement Software Program Disk
motorcycle through Kent-Moore TechLink interface device. Digital
Technician multimeter and accessory hardware shipped in a durable case
HD-44750-4DELL
Instruction Manual for Dell
with a custom protective foam liner. Digital Technician and the computer
HD-44750-4PAN
Instruction Manual for Panasonic
you select will arrive at the dealership together, completely configured and
HD-44750-5
20' Cable, Scanalayzer to computer
ready for use. Follow Quick Start Guide and User Guide (both included) to
register software and begin to use. Technical support provided by Harley-
HD-44750-6
Storage Case
Davidson, SPX, and Panasonic. Allow 1 week for computer assembly,
HD-44750-7
Serial Data Card for Toughbook PCMCIA Slot
configuration and shipment.
HD-44750-10
Extech Multiscope Test Leads
For ordering, contact the appropriate SPX order location described on
pages i & ii to obtain the Digital Technician Order Form. U.S. Dealers can
HD-44750-11
110 Volt Power Supply for Extech Multiscope
visit harleytools.spx.com.
HD-44750-12
10’ Cable, Extech Multiscope to Computer
HD-44750-15
USB Hub
Digital Technician functions and features:
HD-44750-21
Extech Multiscope NiCad Battery Set
HD-44750-22
220 Volt Power Supply for Extech Multiscope
• Easy-to-use Graphical User Interface (GUI) screens for quick access to
any part of the software
HD-44750-23
Extech Multiscope Fuse, 400mA
• Communicates to vehicle using TechLink device.
HD-44750-24
Extech Multiscope Fuse, 20A
• Pinpoint Diagnostics - diagnostic flowcharts integrated with electronic
HD-44750-35
Loaded Volts Test Cable
service manuals and Multiscope data readings
HD-44750-36
Extech Alligator Clips (2 included)
• Flash Reprogramming - selected ECM calibrations stored on hard drive
HD-44750-40
Fluke Multimeter Kit
can be downloaded to the vehicle instead of using Scanalyzer cartridges
HD-44750-41
Fluke Multimeter (only)
• Internet Connection - Digital Technician updated with the latest service
HD-44750-42
Fluke Multimeter USB Cable
information, diagnostic procedures and calibrations through auto-sync
sessions with Harley Intranet
HD-44750-43
USB Extension Cable
HD-44750-44
Fluke Multimeter Test Leads
• Feedback - vehicle diagnostic information and test results can be saved
and printed for customers
HD-44750-45
Fluke Multimeter Alligator Clips (2 included)
• Vehicle Birth Certificate - vehicle data and original electronic configuration
HD-44750-46
Fluke Multimeter Extended Battery Adapter
can be recorded and filed for future reference by service and sales
HD-44750-61
Recovery Disk Kit for Dell GX110 (CD and 31⁄2 floppy)
• Data Capture - record vehicle operating data for diagnosis of intermittent
HD-45208
ECM Adapter Cable for FLT models thru 2001
faults using TechLink and Road Test Kit.
HD-45830
TechLink Kit (includes HD-45830-5 and HD-45830-10)
HD-45830-5
TechLink
HD-45830-10
25’ Cable, Vehicle Interface
HD-45835
Road Test Kit (includes HD-45835-5 and HD-45835-10)
HD-45835-5
Trigger Cable
HD-45835-10
5’ Cable, Vehicle Interface
J-44364
CF-27 Laptop Replacement Battery
TechLink Kit
Non-Touchscreen
Touchscreen
HD-48263
Bar Code Render
Laptop
Laptop
For Recovery CD’s call SPX Technical Support 1-586-574-2332
Ext. 7232 or 1-800-345-2233
iii
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Tool Cabinet Storage
and Control System
• High quality, rugged, all steel construction - Cabinets manufactured
by Stanley Vidmar, a 150 year old company respected for a
tradition of quality and rugged performance that has made it
the industry leader.
• Two different cabinet systems available - 59” high cabinets
(2 per system) or 44” high cabinets (3 per system).
• Uses minimum floor area - Footprint of each separate cabinet
is 30” wide x 27.75” deep. 2 cabinet system: 60” x 27.75”,
3 cabinet system: 90” x 27.75”.
• Optional 35” high overhead shelf cabinets with locking doors -
For storage of tools in plastic cases, large tools and shop items
(chemicals, solvents, lubricants, service manuals, catalogs).
Shown here with black housing and grey drawers and doors.
• Optional wood top - 30” x 90” workbench top for 44” cabinet set.
STORAGE CABINET SYSTEM BENEFITS:
• Tools are easy to find, easy to return - saves time, tools are more likely to be
used, reduces chance of misplaced tools.
• Security - All drawer cabinets and overhead door cabinets in a set feature
matching locks that are keyed alike with Stanley Vidmar’s unique keying system.
• Every tool has its own storage location for quick access
and easy inventory verification at the end of the workday.
• Conserves limited wall space
• Gives a professional appearance to your shop
• Security and loss prevention
• Convenient tool access
• All special service tools located in one area of the
service department and within a small floor footprint
• Protects tools from damage
Color options:
• Grey
• Dark Blue
Mix any
2 colors for
• Off White
2-tone design.
• Black
• Bright Blue
Tool Location Sheets and Master Index are 3
hole punched to either place in a 3 ring binder
or hang from the side of the cabinets using
the included self-adhesive hanger or ring.
Drawer handle ID labels with large typeface - Quick identification
Call 1-800-345-2233 for a
of drawer contents by vehicle component or system.
special order form or U.S.Dealers
can visit harleytools.spx.com
iv
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CONTENTS
Introduction:
i
International Order Information:
ii
Digital Technician:
iii
Tool Cabinets:
iv
V-Twin Models
General:
2
Chassis:
Chains
4
Wheels
5
Forks & Frame
7
Brakes
10
Shock Absorbers
11
Engine:
General
11
Cylinder Head & Cylinder
15
Piston & Connecting Rod
17
Flywheel & Crankcase
20
Camshaft, Valves & Valve Train
28
Gearcase
36
Fuel System
38
Drive/Transmission:
Primary Drive/Clutch
41
Shifter
43
Transmission Case
43
Electrical:
48
Engine Management:
55
V-Rod Models
Chassis:
58
Engine:
General
60
Cooling
60
Cylinder Head & Cylinder
61
Piston & Connecting Rod
62
Flywheel & Crankcase
63
Camshaft, Valves & Valve Train
64
Gearcase
66
Fuel System
67
Drive/Transmission:
67
Electrical:
69
Buell Models
Chassis:
69
Engine:
73
Transmission:
75
Engine Management:
77
Index
78
1
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V-TWIN GENERAL
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-33416
12” UNIVERSAL DRIVER HANDLE
All Models
HD-44567
7” UNIVERSAL DRIVER HANDLE
HD-45907
4” UNIVERSAL DRIVER HANDLE
1/2” Diameter pilot end
Used to drive the following tools:
HD-33071-A Wheel Bearing Race Remover/Installer
HD-97273-60 Camshaft Needle Bearing Installer
HD-39301-A Steering Head Bearing Race Remover
HD-34810
Transmission Mainshaft Bearing Installer
HD-48474
Balancer Outer Bearing Remover & Installer
HD-94547-102
4” DRIVER HANDLE
This driver handle has 5/8“ diameter pilot end and
is used with the HD-94547-100 & HD-94547-101
Sprocket Shaft Bearing Race tools.
HD-33418
UNIVERSAL PULLER FORCING SCREW
All Models
1) HD-95716-19 Gear Puller Block
2) HD-95719-19 Gear Puller Screw
3) J-23444-A
Thread Lube
Used with HD-96015-52.
HD-35518
INTERNAL/EXTERNAL RETAINING RING PLIERS
All Models
HD-35518 will remove and install the Main
Drive Gear Bearing Retaining Rings for 1980
and later vehicles equipped with 5-speed
transmissions. Included are:
Six pairs, color coded alloy steel tips in
sizes .090, .108, and .120 bent 15° and 90°
with hex wrench in plastic pouch.
External ring size range is 11⁄2"-4"
Internal ring size range is 113⁄16"-4"
HD-45967
SHOP DOLLY
Universal
Supports bike on the frame down-tubes. Allows easy
turning and moving of bike when disassembled.
Heavy-duty construction with neoprene swivel wheels
for due minimal rolling effort. Wide range of applications
to adjustability. Dolly base width adjusts from 13" to 20".
Height adjusts from 12" to 15". Four tie down attachment
points allow bike to be securely strapped for stability.
Rubber pads at each frame contact point protect bike
paint and finish.Use HD-45968 Fat Jack to raise bike
and slide Shop Dolly around Fat Jack and under bike
frame. Lower and remove Fat Jack. Bike can be now
easily rolled on shop floor.
2
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V-TWIN GENERAL cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-45968
FAT JACK
VRSCA, FLH, FXE,
and Softail Models
This scissors jack easily raises both the front and rear
of the bike for wheel and suspension service. Its extra-
wide 16"L x 10"W deck gives greater stability during
lifting. Height is 13" fully extended. Collapses to just
3-1/2" to fit under low ground clearance frames. Features
a high quality rubber non-skid pad and gold-zinc finish.
HD-48080
MOTORCYCLE LIFT
All Models
This motorcycle lift has a 1,500 lb capacity that will
lift the largest and widest cruisers. With a lift range
of 3-1/2” to 16-3/4”, removable handle, locking rear
casters and other useful features your technician will
turn out service repairs both quickly and easily.
HD-48497
DOT 4 DIGITAL BRAKE FLUID TESTER
All Models
Accurately determines the brake fluid quality by
measuring water contamination. 5 LED’s light up
to indicate contamination level. Fast test that helps
you promote periodic brake fluid changes with
your customers. DOT4 usage only.
HD-95017-61
EXTERNAL LOCK RING PLIERS
All Models
For removal and installation of large external
snap rings. .070 diameter pins.
HD-95635-46
ALL-PURPOSE CLAW PULLER
All Models
For many uses, such as pulling FL mainshaft
bearing, starter crank gears, clutch release cover,
mainshaft gears, etc.
HD-95636-46
Center Cap
HD-95635-100 Puller
J-23444-A
Thread Lube
HD-95637-46B
WEDGE ATTACHMENT FOR CLAW PULLER
All Models
(Used with HD-95635-46)
New design updates HD-95636-46A to allow new
larger bearing inner race to be removed from the
main drive gear on 6-speed models.
HD-95637-10 Bearing Separator Bolts
HD-95637-15 Clamps
3
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V-TWIN GENERAL cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-95760-69A
BUSHING & BEARING PULLER
All Models
Includes:
1) HD-95762-69A Bridge
2) HD-95763-69A Screw
3) HD-95764-69A Expander Pin (Not Shown)
4) HD-95765-69A Collet, 1⁄2"
5) HD-95766-69A Collet, 5⁄8"
6) HD-95767-69A Collet, 3⁄4"
7) HD-95769-69
Collet, 11⁄8"
8) HD-95770-69
Slide Hammer
9) HD-95771-69
Shaft (Not Shown)
* 10) HD-95768-69A Collet, 13/16"
*Not included with HD-95760-69A but are available.
HD-95960-52C
MULTI-PURPOSE PULLER
All Models
This tool supersedes HD-95960-52B &
HD-95960-41A. Pulls “wet clutch” using the
bolts from the clutch & pulls “dry clutch”
using clutch studs with standard nuts.
J-23444-A
Thread Lube
HD-95563-41
Puller Screw
HD-95565-41
Puller
HD-95961-52C
Puller Plate
RS-9101-950
Cap Screw (4 required)
HD-96215-49
INTERNAL LOCK RING PLIERS
All Models
1⁄32" diameter pins for small retaining rings
(i.e.piston pins, etc.). Used for pistons
and piston pins, bearings, races and shafts.
V-TWIN CHASSIS/Chains
HD-33186
CHAIN/CLUTCH ACCESS PLUG TOOL
XL, K (1954-1985)
For use on all XL and K models. This tool
removes the access plug permitting inspection of
the primary chain and clutch adjustments.
HD-35381-A
BELT TENSION GAUGE
All Models
This tool is designed for use as an aid in properly
adjusting belt tension on all Harley-Davidson
model motorcycles equipped with a secondary
drive belt. New design also works on narrow belts.
HD-35381-3
Update your HD-35381 to the “-A” version by
ordering HD-35381-3 Adapter.
4
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V-TWIN CHASSIS/Chains cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-94557-55
COMPENSATING SPROCKET SHAFT
FL
NUT WRENCH
(1955 to early 1970)
Pin spanner wrench for compensating sprocket
XL Models
shaft nut.
(1976 & earlier)
HD-95021-29D
CHAIN TOOL
All Models
Removes front and rear chain links from all chains.
1) HD-95021-1 Replacement Tip
2) HD-95021-2 Punch
HD-97101-81
REAR CHAIN HOUSING BOOT REMOVER
FLT
Used to remove rear chain housing boot with
FXRT
Allen socket fasteners.
(1980-1984)
V-TWIN CHASSIS/Wheels
HD-33067
WHEEL BEARING PACKER
All Models
A universal wheel bearing packer forces out
old grease replaces with new. Reservoir holds
enough grease to do up to 65 bearings on one
filling. Quick and easy to use.
HD-33071-A
WHEEL BEARING RACE
All Cast Wheels
REMOVER & INSTALLER
(1999 & Earlier)
To remove and install wheel bearing races in
cast wheels, use with HD-33416 driver handle.
HD-41494
HUBCAP REMOVER & INSTALLER
FLSTS
This tool is used to remove and install the
Heritage Springer
hubcap on the Heritage Springer.
5
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V-TWIN CHASSIS/Wheels cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-42135-A
SPOKE NIPPLE DRIVER
Laced Wheels
This 30IP Torx Plus driver is used to remove
the spoke nipple on the new laced wheels. Use
with HD-42508.
HD-44060-A
WHEEL BEARING REMOVER & INSTALLER
All Models
(2000 & Later)
Used to remove and install the sealed
wheel bearings.
1)
280856
11” Forcing Screw (w/o bearing)
2) HD-44060-3A Remover, (3⁄4”)
3) HD-44060-1
Back-up Plug
4) HD-44060-6
Installer, (3⁄4”)
5) HD-44060-4
6” Forcing Screw (w/o bearing)
6) HD-44060-5
Bridge
7) J-23444-A
Thread Lube
8) HD-44060-7A Remover, (1”)
9) HD-44060-8
Installer, (1”)
10) HD-44060-10
Remover, (25mm)
11) 217801
Nice Bearing
HD-94437-79
REAR WHEEL SPROCKET WRENCH
FLT
To remove and install sprocket mounting
FXRT
screws on rear wheel.
HD-94630-67A
WHEEL BEARING LOCKNUT WRENCH
G, KH
Fits wheel bearing slotted locknut (laced wheels).
XL Models
(1979 & Earlier)
FL
(1967-1972)
HD-94681-80
SPOKE NIPPLE WRENCH
All Models
Used to loosen and tighten wheel rim spokes
during truing adjustments.
HD-99500-80
WHEEL TRUING & BALANCING STAND
All Models
Adjustable stand for truing and balancing all
type wheels.
6
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V-TWIN CHASSIS/Forks & Frame
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-33805
CLEVEBLOCK SPREADING TOOL
All Five Speed Rubber
Mount Big Twins
This tool facilitates installation of swing arms.
(1980-2001)
(Except Dyna Models)
1) J-23444-A Thread Lube
HD-34190
FORK BUSHING AND SEAL INSTALLER
FXRT
(1983 & 1987)
Installs bushing and seal without damaging
XR &
components.
(1983-1987)
FX
(1984-1987)
HD-34633
AIR SUSPENSION PUMP AND GAUGE
All Air Suspension
Equipped Models
Accurately fills air suspensions without pressure
loss when disconnecting. (Improved design)
1) HD-34633-3
Gauge
2) HD-34633-4
Hose & Fitting
3) HD-34633-5A Plunger
HD-34634
FORK BUSHING AND SEAL INSTALLER
FLT
Installs bushing and seal without damaging
FXWG
components.
(1984-Later)
HD-36583
FORK BUSHING AND SEAL INSTALLER
FXLR/FXRS
(1987 & Later)
Installs bushing and seal without damaging
components.
XL Models
(1988 & Later)
FXD Dyna Models
(1992 & Later)
HD-39301-A
STEERING HEAD BEARING RACE REMOVER
FXST
(1988 & Later)
Used to remove steering head bearing
outer races.
XL Models
(1982 & Later)
HD-39301-1 Removal Tool
HD-39301-2 Driver Handle Adapter
FXD Dyna Models, FLT
(1992 & Later)
7
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V-TWIN CHASSIS/
Forks & Frame cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-39302
STEERING HEAD BEARING RACE INSTALLER FXST
(1988 & Later)
Used to install steering head outer races.
XL Models
(1982 & Later)
FXD Dyna Models
(1992 &Later)
FLT (1993 & Later)
HD-39754
FXST FORK SPREADING TOOL
FXSTS
(1993 & Later)
This tool spreads the dog bones on the Springer
front end to allow installation of the front fender.
FXSTSB
(1995 & Later)
HD-39787-A
RIVET TOOL
All Models
HD-39787-A is great for rivets on all fiberglass
components, i.e. Tour Paks, etc. Old rivets
are drilled out and discarded. New rivets are
nice and snug when using HD-39787-A.
HD-39994-A
PAINT REPAIR KIT
All Models with
clear coat paint
This kit is used to repair surface imperfections
on painted steel or fiberglass parts. No need
to repaint or replace components when this kit
is used.
1) HD-39994-4 Hookit Pad
5) HD-39994-8
Wipes
2) HD-39994-5 Buff Pad
6) HD-39994-9
Finishing Material
3) HD-39994-6 Sanding Block
7) HD-39994-10
Final Finish
4) HD-39994-7 10 Micro Fine Discs
8) HD-39994-11A Medium Cut Material
HD-41177
FORK HOLDING TOOL
All Models
The HD-41177 is used to hold the fork legs
during normal service procedures when removed
from the chassis.
HD-45327
SWINGARM BEARING INSTALLER
FL Models
(2002 & Later)
Installs both left and right side swingarm bearings
squarely on their bores to the installed depth.
8
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V-TWIN CHASSIS/
Forks & Frame cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-45966
FRONT FORK COMPRESSOR
All Models with
cartridge style forks
Used for quick and easy compression of cartridge
style front forks for service repairs. Mounts in a
vise and includes an adapter for FL forks to eliminate
direct contact with spring coil. Also includes a
special rod to pull up the fork damper rod. Fits
models with lowering kits.
HD-45966-2 Collar
HD-46247-A
VEHICLE ALIGNMENT TOOL
All FL Models
(1993 & Later)
Vehicle alignment is very important to ensure
proper handling and vibration control. Use of
HD-46247 greatly reduces the time required
to perform the alignment procedure. New -A
version includes -7 & -8 for 2007 models.
HD-46247-1 Left Side (1993-2006)
HD-46247-2 Right Side (1993-2006)
HD-46247-7 Left Side (2007 & Later)
HD-46247-8 Right Side (2007 & Later)
HD-46281
SWINGARM BEARING
XL Models
REMOVER & INSTALLER
(2004 & Later)
Removes and installs spherical swingarm bearings.
HD-47190
SEAT MOUNTING SCREW TOOL
Softail
Tool encapsulates the seat mounting screw to
avoid slipping off the screw and damaging the
rear fender paint.
HD-47255
STEERING BEARING ENDPLAY WRENCH
FX Springer Models
Adjusts the preload on Springer steering
head bearings.
HD-47925
REAR AXLE WRENCH
FL Models
Allows a secure hold on the rear axle nut for
VRSC Models
loosening or removal of the rear axle without
removal of the exhaust system.
9
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V-TWIN CHASSIS/
Forks & Frame cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-59000-B
OIL LEVEL GAUGE
Cartridge Fork Models
This tool is used for accurate fork oil
level adjustment.
HD-93330
IGNITION FORK LOCK TOOL WITH PAINT
FLT Models
(1980-1992)
Correctly spaces fork lock and adjustment screw
and prevents mispositioning of screw while
tightening.
1) HD-93330-1 Touch-Up Paint
2) HD-93330-2 Ignition Fork Gauge
HD-96200-80
REAR SWING ARM ASSEMBLY TOOL
FLT Models
(1980-2001)
To remove and install rear swing arm pivot
components.
1) HD-96209-80 Draw Bolt
2) HD-96204-80 Inside Press Collar
3) HD-96210-80 Washer
4) Nut (7⁄16 - 20)
5) HD-96202-80 Press Collar
6) HD-96208-80 Press Plug
V-TWIN CHASSIS/Brakes
HD-43293-A
BRAKE CALIPER PISTON REMOVER
All Models
(2000 & Later)
This tool will remove the pistons from four
piston brake calipers.
HD-97168-77
ALIGNMENT GAUGE
FL, FX
(1973-1979)
Used to align rear brake disc and brake pads.
10
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V-TWIN CHASSIS/
Shock Absorbers
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-34633
AIR SUSPENSION PUMP AND GAUGE
All Air Suspension
Models
Accurately fills air suspensions without pressure
loss when disconnecting.
1) HD-34633-3
Valve
2) HD-34633-4
Hose & Fitting
3) HD-34633-5A Plunger
HD-94700-52C
SHOCK ABSORBER SPANNER WRENCH
K, KH
Used to adjust shock absorbers for more or
FL
less spring compression.
XL Models
(1967-1974)
FXD Dyna Models
(1991 & Later)
XL Sport
(1996 & Later)
HD-94820-75A
REAR SHOCK SPANNER WRENCH
XL Models
(1975 & Later)
Adjusts spring compression.
FLT
FXR
V-TWIN ENGINE/General
HD-28431-C
(24) 1-OZ. FLUORESCENT ADDITIVES (OIL)
All Models
HD-28431-6A
(6) 1-OZ. FLUORESCENT ADDITIVES (OIL)
HD-28431-16
(1) 16 OZ. FLUORESCENT ADDITIVE (OIL)
Improved additive shows brighter under black light.
HD-34816
OIL FILTER SWITCH WRENCH
All 1340 cc
Evolution Models
This tool will easily install and remove oil
except FLT & FLHT
pressure switches without damage to the switch
itself. The extension handle is not used when
XL Models
servicing Sportsters.
(Late 1983-1985)
11
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V-TWIN ENGINE/General cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-35457
BLACK LIGHT LEAK DETECTOR
All Models
The Black Light Oil Leak Detector provides
an effective time saving method for pinpointing
engine oil leaks. Simply add 1 oz. of fluorescent
oil additive to the engine crankcase (6 oz.
included). Run the engine for ten minutes to
circulate the fluorescent oil additive throughout
the engine. Oil leak will fluoresce a bright yellow
when illuminated with HD-35457 Black Light.
HD-39565
ELECTRONIC LISTENING TOOL, ENGINE EAR® All Models
The Engine EAR® helps to amplify sounds and
also shuts out surrounding noises. Very helpful in
identifying worn components and internal engine
noises. Comes with carrying case.
HD-39964
COOL TOOL
All Models
This cutting fluid works well with both
taps and reamers.
HD-41417
PROPANE ENRICHMENT KIT
All Models
Checks for suspected leaks in engine intake by
changing engine tone when propane enters source
of leak. Kit comes with all necessary components
except for propane bottle.
HD-41675
OIL PRESSURE SENDING UNIT WRENCH
XL Sport
(1996 & Later)
The oil pressure sending unit on all 1995 to
current vehicles can be difficult to remove because
of its location on the engine.
12
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V-TWIN ENGINE/General cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-42310
ENGINE/TRANSMISSION STAND
See Below
The Engine/Transmission Stand will make engine
repair easier than ever before. Engines and
transmissions can be rotated and tilted into various
work positions. Crankcases can even be split to
perform complete engine overhauls. Transmissions
can also be supported for easy maneuverability.
HD-42310-200 Wing Nut firmly locks cradle in stand
for crankcase main bearing lapping.
B-43987
Engine Cradle (Blast 2004 & Later) & (XB9R Firebolt 2003 & Later)
HD-42310
Benchtop Stand (Cradles Not Included)
HD-42310-1
Evolution/Shovelhead Cradle
HD-42310-2B
Twin Cam 88 Cradle (Slotted holes for easy attachment)
HD-42310-3
Sportster Engine Cradle (thru 2003)
HD-42310-20A
5-Speed Transmission Cradle
HD-42310-25A
Twin Cam 88B Cradle
HD-42310-40
V-Rod Cradle
HD-42310-45
Sportster Engine Cradle (2004 & Later)
HD-42310-50A
6-Speed Transmission Cradle
HD-42310-200
Cradle Lock Wing Nut
HD-42310-150
ENGINE STAND DRIP TRAY
All Models
This tool is used with the HD-42310 Engine Stand
to catch engine and transmission oil.
HD-42311
OIL FILTER WRENCH
All Models
Use to remove oil filters.
HD-42508
TORX PLUS BIT KIT
1997 Models
Torx Plus fasteners were used on 1997 model
year vehicles. The HD-42508 Torx Plus Bit Kit
includes T-40 I.P. & T-45 I.P. tools necessary to
service these fasteners.
1) HD-42508-1 Holder
2) HD-42508-2 T-40 Torx Bit
3) HD-42508-3 T-45 Torx Bit
13
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V-TWIN ENGINE/General cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-43646-A
ROLLING ENGINE STAND
All Models
This engine stand uses the cradles from the
Bench Top Engine stand and can be rolled around
the service department. The engines can be tilted
into various positions and is height adjustable.
HD-43464-A includes wide span leg for V-Rod engine.
HD-43646-50 Wide Span Leg For V-Rod Engine
(for previous stand HD-43646)
HD-43646-10 Oil Drip Tray
HD-44067-A
OIL FILTER WRENCH
All Models
Allows access around the crank position
sensor to remove the oil filter. New improved
version allows removal of filters attached to an
accessory oil cooler adapter.
HD-46284
ENGINE HOOK
XL Models
(2004 & Later)
Lifts XL engine from chassis during removal and
installation. Used with floor crane or chainfall.
HD-47183
LEAK DETECTOR PENLIGHT
All Models
Small penlight design permits leak
detection in very tight areas.
HD-47184
LEAK DETECTOR FLASHLIGHT
All Models
Convenient flashlight design permits leak
detection in tight places. Clips to battery
terminal for 12 volt power.
HD-47187
TECHNICIAN PENLIGHT
All Models
Provides bright white light source in poorly
lit areas.
14
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V-TWIN ENGINE/General cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-47188
TECHNICIAN FLEX LIGHT
All Models
Flexible neck provides bright white light
source in hard-to-reach areas.
HD-96950-68
VACUUM GAUGE
FL
(1965 & Earlier)
Measures front chain case vacuum to detect air
leaks (30 in. water, 1.05 P.S.I.).
FLT (19841⁄2 & Earlier)
1) HD-96955-68 Fitting
FX
2) HD-96952-68 Gauge
V-TWIN ENGINE/Cylinder Head & Cylinder
HD-33223-1
CYLINDER COMPRESSION GAUGE
All Models
This new compression gauge features a quick
disconnect coupler for easy handling. Used for
all models.
HD-33446-B
CYLINDER BORING TORQUE PLATES
All Big Twin Evolution
This tool properly stresses the cylinder to simulate
Sportster Evolution
engine operating conditions. It is required to
properly hone, bore, and measure the cylinder.
Shovelhead
Used in conjunction with HD-33446-86 (included)
for XL Evolution.
1) HD-33446-1 Top Plate
2) HD-33446-2 Bottom Plate
3) HD-33446-4 Evolution Bolts (4) & Washers (4)
4) HD-33446-5 Shovelhead Lower Bolts (4) & Washers (4)
5) HD-33446-6 Shovelhead Upper Bolts (5) & Washers (5)
HD-34624
CYLINDER HEAD STUD INSTALLER
Early 1340cc
Evolution Only
This tool installs the cylinder studs into the
engine case to the proper depth. (Early 1340cc
Evolution only)
1) HD-34624-1 Guide Spacer Tube
2) HD-34624-2 Screw Assembly
15
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V-TWIN ENGINE/
Cylinder Head & Cylinder cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-35667-A
CYLINDER LEAKDOWN TESTER
All Models
CYLINDER LEAKDOWN TESTER
Bdhgkjsbkdv ’ ksjjlkn lk
knsdl hlno hslnsln nlslns finbp pffb
Bdhgkjsbkdv ’ ksjjlkn lk
odlbndpob nponno[bhoknsdl hlno hslnsln nlslns finbp pklhb
knsdl hlno hslnsln nlslns finbp pffbodlbndpob nponno[bhoknsdl hlno hslnsln nlslns finbp pffb
Bdhgkjsbkdv
Majjlkn Nolk
odlbndpob npdb ndbno[bhoknsdl hlno hslnslnnsdl hlno hso[bho
knsdl hlno hslnslnndpob npond
knsdl hlno hslnslp pffbodlbndpob npond bndb ndbno[bho
Bdhgkjsbkdvknsdl hlno hslnsln
hlno hslnslp
HD-35667-A will test for defective piston rings,
CYLINDER LEAKDOWN TESTER
ndpob npond
Bdhgkjsbkdv ’ ksjjlkn lk
odlbndpob nponno[bhoknsdl hlno hslnsln nlslns finbp pffbknsdl hlno hslnsln nlslns finbp pklhb
JHYUY
cylinder walls, valves, gaskets and all related
odlbndpob npdb ndbno[bhoknsdl hlno hslnslnnsdl hlno hso[bhobs npond bpdk kznh
Guibikhf iugu iu ptr td6rdFoihjolm oijfollkop Yuooifoihfm
knsdl hlno hslnslnnsdl hlno
odlbndpob npond bndb ndbno[bho
bs npond bpdk kznhodlbndpob npond bndb n
leakage problems. HD-35667-A uses existing shop
air and pinpoints the exact defect.
HD-39782-A
CYLINDER HEAD SUPPORT STAND
All Models
The cylinder head support stand kit includes
adapters to fit all Harley-Davidson cylinder heads.
These stands are especially nice for use when
removing or installing valve guides. They make
it easy to use an arbor press to push the guides
in and out on a straight line.
1) HD-39782-1 Stand
6) HD-39782-4
Adapter
2) HD-39782-2 Adapter
7) HD-39782-5
Adapter
3) HD-39782-6 Adapter
8) HD-39782-13 V-Rod Intake Adapter
4) HD-39782-7 Adapter
9) HD-39782-14 V-Rod Exhaust Adapter
5) HD-39782-3 Adapter
HD-39786
CYLINDER HEAD HOLDING FIXTURE
All Models
The cylinder head holding fixture is a
double ended tool. The ends are threaded
into the spark plug hole of the cylinder to
allow you to clamp the head into a vise.
This is especially handy when reaming and
honing valve guides.
HD-42324-A
CYLINDER TORQUE PLATES
Twin Cam 88
Permits accurate measurement of bore to
check for conditions of wear, taper, and out-of-round.
1) HD-42324-1A Lower Plate
2) HD-42324-2A Upper Plate
3) HD-42324-4 Bolt (4 Required)
HD-48116
HEAD TEMP SENSOR SOCKET
XL Models
(2007 & Later)
Used to remove head temperature sensor.
Buett Models
(1999 & Later)
16
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V-TWIN ENGINE/
Cylinder Head & Cylinder cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-48262
O2 SENSOR WRENCH
All Models w/
O2 Sensor
Used to remove O2 Sensor.
HD-94585-30
CYLINDER BASE NUT WRENCH
All Shovelhead Models
Fits 5/8” nuts.
HD-94589-29B
CYLINDER BASE NUT AND HEAD
WL, G
BOLT WRENCH
KH, XL
Fits 9/16” nuts.
All Shovelhead Models
HD-94590-73
SOCKET HANDLE, CYLINDER HEAD BOLT
U, K
BOLT WRENCH
KH, XL
3/8” square drive for use with standard socket.
All Shovelhead Models
V-TWIN ENGINE/Piston & Connecting Rod
HD-34623-C
PISTON PIN RETAINING RING INSTALLER
All Evolution
This tool takes the frustration out of piston
Shovelhead
service by allowing a convenient means to
install retaining rings quickly and easily on all
XL Models
1983-Later Evolution pistons and Shovelhead
(Late 1985)
pistons 1983-later. Also works on late 1985
1000cc piston. New version adapts to redesigned
Buell XB9R Firebolt piston pin.
HD-35102
PISTON PIN BUSHING HONE (20mm)
All Models
This tool finish sizes wrist pin bushings after
reaming. Used for all models.
17
-------------------------------------------------------------------------------------------------------------------------------------------------------------
V-TWIN ENGINE/Piston &
Connecting Rod cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-42317-A
PISTON PIN RETAINING RING INSTALLER
Twin Cam 88/B
Used to install piston pin retaining clips.
HD-42318
CONNECTING ROD BUSHING REAMER
Twin Cam 88/B
Reamer sizes replacement connecting rod
bushings to size.
HD-42320-A
PISTON PIN EXTRACTOR
All Models -
(1965 & Later)
Removal of the piston pin can be time consuming.
With the HD-42320-A Pin Extractor, the job is easy.
Position the pin extractor next to a piston pin and
turn the handle. The piston pin will be removed
in seconds. New version removes redesigned
Buell Firebolt piston pins.
HD-42322
PISTON SUPPORT PLATE
All Models
Used to provide a stable platform for the piston
during piston ring installation and cylinder installation.
HD-42569
CONNECTING ROD BUSHING HONE
Twin Cam 88/B
Hone achieves final surface finish on bushing
after it has been reamed.
HD-43645
REAMER DRIVE SOCKET
Twin Cam 88/B
Used with HD-42318 Connecting Rod Bushing
Reamer & HD-42316 Crankshaft Bushing Reamer
to turn reamer shank.
1) HD-43645-1 Socket
2) HD-43645-4 Handle
18
-------------------------------------------------------------------------------------------------------------------------------------------------------------
V-TWIN ENGINE/Piston &
Connecting Rod cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-94800-26A
CONNECTING ROD BUSHING REAMER SET
Used for reaming pistons and upper connecting
rod bushings.
1) HD-94800-1
.7922/.7920
Reamer 73-83 FL
Shovelhead
84-Later Evolution
1340
2) HD-94800-2
.7916/.7914
Reamer 57-85 XL
86 & Later
Evolution XL
3) HD-94800-3
.767
Pilot
73-83 Shovelheads
84-Later Evolution
1340
4) HD-94800-4
.773
Pilot
57-85 XL
86-Later Evolution
XL
HD-95952-33C
CONNECTING ROD CLAMPING TOOL
All Models
Holds connecting rod when fitting piston
pin bushing.
1) HD-95954-33 Base
2) HD-95952-1 (pkg of 2)
XL Models
(1996 & Later)
Twin Cam 88
(1999 & Later)
3) HD-95952-3 (pkg of 2)
1340 Evolution Models
(1984 & Later)
4) RS-9400-810 Thumb Screw (2 required)
HD-95970-32D
PISTON PIN BUSHING TOOL
All Models
Used to remove and replace piston pin bushings
without removing connecting rod from
crankcase.
1) HD-95970-101
Washer
2) HD-95984-32B Receiver Cup
3) HD-95986-32B Remover/Installer
4) J-28668-5
Bolt
5) J-23444-A
Thread Lube
6) J-22342-18
Nice Bearing
7) RS-3600-450
Nut (3⁄8 -16)
8) HD-95986-99
Remover/Installer
9) HD-95984-99
Receiver Cup
19
-------------------------------------------------------------------------------------------------------------------------------------------------------------
V-TWIN ENGINE/Piston &
Connecting Rod cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-96333-51E
PISTON RING COMPRESSING TOOL
All Models
To insert pistons with rings into cylinders.
Compresses rings to bore size.
1) HD-96333-100 Ring Compressor Pliers
2) HD-96333-101 Band 27⁄8-31⁄8
3) HD-96333-102 Band 33⁄8-35⁄8
4) HD-96333-103 Band 35⁄8-37⁄8
5) HD-96333-105 Band 37⁄8-41⁄8
6) HD-96333-106 Band 41⁄8-43⁄8 VRSC Models 1250 cc Engine
HD-96740-36
CONNECTING ROD LAPPING ARBOR
FL
For lapping connecting rod bearing races when
XL
fitting new rollers.
K, KH
1) HD-96746-36 15⁄8" Lap
1) (FL, XL, K, KH, XR, FXU, FLT, FX)
U
2) HD-96741-17 Lapping Arbor
3) HD-96745-17 Adjusting Nut
FLT
4) HD-96743-17 Lock Nut
5) HD-96744-17 Adjusting Collar
V-TWIN ENGINE/Flywheel & Crankcase
B-45655
CRANKCASE BEARING REMOVER
Twin Cam 88/B
& INSTALLER
(2003 & Later)
Used with HD-42720 to remove and install
XB9/XB12 Firebolt
crankcase main bearings.
(2003 & Later)
XL Models
(2004 & Later)
HD-34813
ROWE FLYWHEEL REBUILDING JIG
All Models
This tool is used to remove and replace the
mainshaft, crank pin nut, and upper flywheel.
It is also used to tighten the crank pin nut.
HD-38871
CRANKSHAFT BUSHING PLATE
XL Models
PILOT AND REAMER
(1991 & Later)
Reams inboard Camshaft crankcase bushings.
1) HD-38871-4 Plate
2) HD-38871-2 Reamer
3) HD-38871-5 Screws
20
-------------------------------------------------------------------------------------------------------------------------------------------------------------
V-TWIN ENGINE/
Flywheel & Crankcase cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-39361-B
BIG TWIN SPROCKET SHAFT SEAL INSTALLER
FL/FX
(1969 & Later)
Installs sprocket shaft seal.
Use with HD-97225-55B.
New -B version works on all models including
2006 & later models.
HD-39458
SPROCKET SHAFT BEARING OUTER
Big Twins
RACE INSTALLER
(1969-2002)
Used with a shop press to simply and easily install
XL Models
the Timkin bearing races to the correct depth.
(1977-2003)
1) HD-39458-1 Base
2) HD-39458-2 Sportster Pilot
3) HD-39458-3 Big Twin Pilot
HD-39958
PINION BEARING RACE REMOVAL
Big Twins
& INSTALLATION TOOL
(1958 & Later)
This tool is used to remove and install
the pinion bearing outer race on 1958
to current models.
HD-41492-A
CRANKSHAFT LOCKING TOOL
All Big Twins
(Except Twin Cam 88)
The HD-41492-A locks the crankshaft by engaging
the pinion shaft splines. This permits the removal
and torquing of the pinion nut during installation.
HD-41506
CRANKSHAFT LOCKING TOOL
XL Models
(1991-1999)
The HD-41506 locks the crankshaft by
engaging the pinion shaft splines.
This permits the removal and torquing of
the pinion nut during installation.
HD-42122
FLYWHEEL PROTECTIVE COVER
Fuel Injected Engines
(1995-1998)
The HD-42122 is used to protect the flywheel
when removing the crankpin.
HD-42315
CRANKSHAFT BUSHING REMOVER
Twin Cam 88
& INSTALLER
Removes and installs crankshaft bushing
in support plate.
1) HD-42315-1 Remover/Installer
2) HD-42315-2 Base
21
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V-TWIN ENGINE/
Flywheel & Crankcase cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-42316
CRANKSHAFT BUSHING REAMER
Twin Cam 88
Tool reams replacement crankshaft bushings.
1) HD-42316-1 Reamer
2) HD-42316-2 Pilot
HD-42326-A
CRANKSHAFT GUIDE
All Twin Cam 88/B
Spreads crankcase pinion bearing rollers
XB9/XB12 Firebolt
during crankcase reassembly.
(2003 & Later)
XL Models
(2004 & Later)
HD-42579
SPROCKET SHAFT BEARING INSTALLER
XL Models
(1977-2003)
This tool will install the Sprocket Shaft Bearing
to the proper depth.
1) HD-42579-4
Handle
2) HD-42579-2
Screw
3) HD-42579-3
Collar
4) J-23444-A
Thread Lube
5) 12702
Bearing
6) 12330
Washer
HD-42720-A
CRANKCASE BEARING REMOVER
Twin Cam 88
& INSTALLER
Removes and installs right crankcase main bearing.
1) HD-42720-1 Installer
2) HD-42720-2 Base
3) HD-42720-5 Base (2003 TC88/B)
HD-42774
SPROCKET SHAFT SEAL INSTALLER
XL Models
(1977-2001)
The HD-42774 will install the sprocket shaft seal.
Used with HD-42579 Sprocket Shaft Bearing Installer.
HD-43720
TIMKEN SNAP REMOVER & INSTALLER
Big Twin Models
(1969 & 2002)
Removes and installs the Timken outer race
snap ring in the left crankcase half.
22
-------------------------------------------------------------------------------------------------------------------------------------------------------------
V-TWIN ENGINE/
Flywheel & Crankcase cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-43984
CRANKSHAFT LOCKING TOOL
XL Models
(2000 & Later)
Tool will lock the crankshaft by engaging the
pinion gear splines. This permits the removal
and torquing of the pinion shaft nut.
HD-44062
BALANCER SHAFT RETENTION PINS
Twin Cam 88B
Tool secures the balancers during servicing of
counterbalancer components.
HD-44063
HYDRAULIC TENSION COMPRESSOR
Twin Cam 88B
Tool will compress the hydraulic tensioner assembly
to permit balancer chain removal.
HD-44064-A
BALANCER SHAFT SPROCKET
Twin Cam 88B
ALIGNMENT TOOL
Verifies proper alignment of the crankshaft and
balancer’s three sprockets.
HD-44065
CRANKCASE BEARING REMOVER & INSTALLER Twin Cam 88B
(2000-2002)
Removes and installs the right crankcase
main bearing.
1) HD-44065-1
Installer
2) HD-44065-4
Base
HD-44066
BALANCER SHAFT INNER/OUTER
Twin Cam 88B
BEARING REMOVER & INSTALLER
Removes and installs the balancer’s inner & outer
support bearings.
1) B-43993-6
Installer
2) HD-44066-2
Cross Plate
3) HD-44066-4
Forcing Screw
4) HD-44066-5
Collet
5) J-23444-A
Thread Lube (not shown)
23
-------------------------------------------------------------------------------------------------------------------------------------------------------------
V-TWIN ENGINE/
Flywheel & Crankcase cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-44069
TIMKEN SNAP RING REMOVER & INSTALLER XL Models
(1977-2003)
Removes and installs the Timken outer race
snap ring in the left crankcase half.
HD-44358
FLYWHEEL SUPPORT FIXTURE
Twin Cam 88
(1999 & Later),
Used to support all straight crankpin
flywheels during servicing.
Twin Cam 88B
(2000 & Later),
1) HD-44358-1
Bracket
2) HD-44358-2
Hold Down Assembly
XL Models
3) HD-44358-3
Button (10-24 thread)
(2000 & Later)
4) HD-44358-8
Button (3⁄8-16 thread)
HD-44404
TIMKEN BEARING REMOVER
XL Models
(2000-2003)
Used with the HD-34902-B to remove the
inner Timken bearing from the flywheel.
HD-44408
HYDRAULIC TENSIONER RETAINERS
Twin Cam 88B
Secures the tensioner in a compressed position
during servicing.
HD-45206
SPROCKET SHAFT SEAL INSTALLER
XL Models
(2002-2003)
Installs sprocket shaft seal to the correct depth
in the crankcase without damage to the seal lip
and case bore. Used with the HD-42579 Sprocket
Shaft Bearing Installer.
HD-46287
LAPPING TOOL ADAPTER
XL Models
(2004 & Later)
Adapts HD-96710-40D for lapping of the
right main bearing outer race. Included in
XB12/XB9
HD-96710-40D Lapping Kit.
(2003 & Later)
24
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V-TWIN ENGINE/
Flywheel & Crankcase cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-46663
CRANKCASE BEARING REMOVER ADAPTER
XL Models
(2004 & Later),
Used with the HD-42720-5 Base and B-45655
Bearing Remover to remove the late style
XB9/XB12 Firebolt
crankcase bearing.
HD-47256
CRANKSHAFT ROTATING WRENCH
XL, Buell Models
Six splines engage the crankshaft to simplify
rotating the engine during service.
HD-47257
CRANKSHAFT ROTATING WRENCH
Twin Cam 88/88B
Ten splines engage the crankshaft to simplify
FL Models
rotating the engine during service.
(1999-2006)
FX Models
(2000-2006)
Dyna Models
(1999-2005)
HD-48283
CRANKSHAFT ROTATING WRENCH
Twin Cam 88/88B
24 splines engage the crankshaft to simplify rotating Dyna Models
the engine during service.
(2006 & Later)
FL/FX Models
(2007 & Later)
HD-48309
BALANCER BEARING INSTALLER
Big Twins
(2007 & Later)
Installs balancer and inner bearing as a single unit.
HD-48457
COUNTER BALANCER REMOVER
Big Twins
(2007 & Later)
Removes new style counter balancer.
25
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V-TWIN ENGINE
Flywheel & Crankcase cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-48474
COUNTER BALANCER OUTER BEARING
Big Twins
REMOVER & INSTALLER
(2007 & Later)
Removes and installs outer bearing for new style
counter balancer.
HD-94461-81
CRANKCASE OIL PASSAGE DRILLING JIG
Big Twins
(1973-1980)
Replacement oil pumps have a relocated oil
passage outlet. This tool allows accurate drilling
of a matching passage into the crankcase for
proper engine oiling. Contains six mounting screws.
Two 1⁄4 - 24 screws for 1973 to 1975 models.
HD-94547-100
SPROCKET SHAFT BEARING RACE REMOVAL Big Twins
& INSTALLATION TOOL
(1969-2002)
To remove and install engine sprocket shaft
bearing outer races from crankcase. Use with
HD-94547-102 Driver Handle.
HD-94547-101
SPROCKET SHAFT BEARING RACE
XL Models
REMOVAL & INSTALLATION TOOL
(1977-2003)
To remove and install engine sprocket shaft
bearing outer races from crankcase. Use with
HD-94547-102 Driver Handle.
HD-95715-19C
SPROCKET SHAFT EXTENSION AND
All Big Twins
BEARING PULLER
Used to remove sprocket shaft extension and
sprocket shaft Timken bearing inner race. Also
pulls front wheel speedometer drive gear.
1) HD-95635-46
Puller
2) HD-95637-46A Bearing Separator
3) HD-95636-46
Adapter
4) J-23444-A
Thread Lube
26
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V-TWIN ENGINE
Flywheel & Crankcase cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-96015-52
SPROCKET SHAFT TIMKEN BEARING
K, KH
INNER RACE PULLER
XL Models
Fits between sprocket shaft inner race and
(1976 & Earlier)
flywheel.
1) HD-96017-52 Puller Halves
2) HD-96018-52 Puller Collar
*Use with HD-33418 Universal Puller
Forcing Screw.
HD-96015-77B
SPROCKET SHAFT TIMKEN BEARING
XL Models
INNER RACE PULLER
(1977 - Early 1981)
Fits between sprocket shaft inner race and
flywheel.
1) HD-96017-77 Puller Halves
2) HD-96018-52 Puller Collar
*Use with HD-33418 Universal Puller Forcing Screw.
HD-96295-65D
TIMING MARK VIEW PLUG
All Models
The clear plastic plug threads into the crankcase
timing hole for accurate ignition timing with
strobe timing light, HD-33813. Allows easy viewing
without danger of getting oil all over.
HD-96650-80
FLYWHEEL TRUING STAND
All Models
Used to true crankshaft alignment. Measures and
indicates to .002"
1) Screw (not sold separately)
2) Screw (not sold separately)
3) Washer (not sold separately)
4) Nut (not sold separately)
5) Set of Indicators (not sold separately)
6) HD-96652-19 Stationary Center (sold separately)
7) HD-96660-41 Moveable Center (sold separately)
27
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V-TWIN ENGINE
Flywheel & Crankcase cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-96710-40D
CRANKCASE MAIN BEARING LAPPING TOOL All Models
For aligning right and left main bearing races
and lapping. Also used to lap pinion shaft
bearing race on engines with Timken bearings.
1) HD-96710-51
Collar Spanner Wrenches
2) HD-96712-40A Lapping Arbor
3) HD-96718-40A Lap, 13⁄8"
4) HD-96718-58A Lap, 13⁄4"
5) HD-96719-40A Nut
6) HD-96719-87
Spacer
7) HD-96720-40A Collar
8) HD-96720-87
Adapter Sleeve
9) HD-96721-40A Collar
10) HD-96721-87A Lap, 15⁄8"
11) HD-96722-40A Nut
12) HD-96728-56A Guide Sleeve & Sleeve Nut
13) HD-96727-56A Guide Sleeve & Sleeve Nut
14) HD-96710-50
Handle Assembly
15) HD-96719-87
Spacer XL (1987-2003)
16) HD-96720-87
Adapter Sleeve XL (1987-2003)
17) HD-96721-87A Lap, 15⁄8" XL (1987-2003)
18) HD-46287
Lapping Tool Adapter XL (2004 & Later),
XB12/XB9 (2003 & Later)
HD-97225-55C
SPROCKET SHAFT BEARING INSTALLER
For installing flywheel assembly into crankcase
Big Twins
Timken bearing.
(1955 & Later)
Presses main bearing into inner race to
Dyna Models
correct depth.
(2006 & Later)
1) HD-97227-55A Screw
FL/FX Models
2) HD-97228-55A Collar
(2007 & Later)
3) RS-25100-300
Bearing
4) 212434
Washer
5) HD-97229-55
Handle
6) J-23444-A
Thread Lube (not shown)
7) HD-97225-1
Sprocket Shaft Adapter
8) HD-97225-2
Collar
V-TWIN ENGINE/Camshaft,
Valves & Valve Train
B-45523
VALVE GUIDE REAMER (7mm)
XL Models
(2004 & Later)
Reams replacement intake and exhaust valves
guides to the proper size.
XB9/XB12 Firebolt
28
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V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
B-45524-A
VALVE GUIDE REMOVER / INSTALLER (7mm) XL Models
(2004 & Later)
Removes worn guides and installs replacement
guides to the correct height.
XB9/XB12 Firebolt
1) B-45524-1
Remover
2) B-45524-2A Installer
B-45525
VALVE GUIDE HONE (7mm)
XL Models
(2004 & Later)
Applies final surface finish and crosshatch
to replacement guides.
XB9/XB12 Firebolt
HD-33443
BIG TWIN TAPPET GUIDE ALIGNMENT TOOL
1340cc
Evolution
This tool aligns the tappet guides to the engine
case. The result is proper alignment of the cam
lobes to the valve tappets. (1340cc Evolution only).
HD-33871
SPORTSTER VALVE GUIDE INSTALLER
XL Models
(1957-1985)
Installs shoulderless valve guides to correct depth.
*Use with HD-34740 Driver & Remover Handle.
HD-34107
VALVE GUIDE DEPTH/CUTTING TOOL
All Shovelhead Models
Obtains proper clearance between exhaust valve
head and guide.
HD-34199-A
PUSHROD HEIGHT GAUGE
All Evolution Models
(1984-1990)
This tool allows the technician to quickly
and accurately determine the proper size
push rod when servicing the valve train.
Used in conjunction with HD-34199-86 for
XL Evolution.
HD-34199-86
PUSHROD HEIGHT GAUGE ADAPTER
XL Models
(1986-1990)
This tool when used with HD-34199 (previously
essential) allows the technician to quickly and
accurately determine the proper size pushrod
when servicing the valve train.
29
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V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-34641
FXST REAR INTAKE VALVE SPRING
All Softail Models
COMPRESSOR
This tool compresses intake valve spring on the
rear cylinder of the FXST so that the rocker box
can be removed while the engine is still in the
frame. It does this without damage to the valve
stem, valve spring, or rocker cover.
HD-34643-A
EVOLUTION SHOULDERLESS VALVE
All EVO
GUIDE SEAL INSTALLER
(1984 & Later)
This tool installs the valve guide seals securely
Twin Cam 88/88B
without damage to the seal itself on all
(2000-2004)
Evolution models.
HD-34723
8mm VALVE GUIDE FLEX HONE
XL Models
Evolution - All
Used to properly finish valve guides (.315).
The hone is made of 180 grit silicon carbide
Twin Cam 88/88B
to ensure a smooth finish.
HD-34724-A
10mm VALVE GUIDE FLEX HONE
All Shovelhead Models
Used to properly finish valve guides (.394).
The hone is made of 180 grit silicon carbide
to ensure smooth finish.
HD-34731
EVOLUTION VALVE GUIDE INSTALLER
All EVO Models
(1984 & Later)
This tool takes the guesswork out of valve guide
installation and insures that the guide is installed
Twin Cam 88/88B
to the proper depth on all Evolution models.
(2000-2004)
HD-34736-B
VALVE SPRING COMPRESSOR
All Models
Compresses valve springs on all cylinder
heads. Forcing screw design allows gradual,
controlled compressing.
30
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V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-34740
VALVE GUIDE & VALVE GUIDE SEAL HANDLE All XL Models
(1957 & Later)
Use to remove shoulderless valve guides on
XL’s and the Evolution engine. (Also used as
driver for HD-33871, HD-34643, HD-34731,
and HD-35103.)
HD-34751
VALVE GUIDE CLEANING BRUSH
All Models
Hand held 1⁄2" dia. nylon brush for cleaning
valve guides after honing.
HD-35103
BIG TWIN VALVE GUIDE SEAL INSTALLER
All Shovelhead Models
This tool installs the valve guide seals to proper
height without damage. For all Shovelheads.
Use with HD-34740 Handle.
HD-35758-C
NEWAY VALVE SEAT CUTTER SET
All Models
HD-35758-C is approved and recommended by
the Harley-Davidson Service Department. This
special cutter set is reasonably priced and consists
of one of each of the following Neway part numbers.
Includes:
Neway No.
Description
622
Cutter, 11⁄2" dia. (31° x 46°)
205
Cutter, 11⁄2" dia. (60°)
293
Cutter, 13⁄4" dia. (60°)
642
Cutter, 13⁄4" dia. (31° x 46°)
140-5⁄16
Solid Pilot - 5⁄16" dia. -3, -2, -1, Std., +1
140-11⁄16
Solid Pilot - 11⁄32" dia. -4, -3, -2, -1 Std., +1
140-3⁄8
Solid Pilot - 3⁄8" dia. -2, -1, -2, Std., +1, +2, +3, +4
503
T-Wrench
160
Molded Storage/Carrying Case
14060
HD-35758-51 6mm Pilot
203
HD-35758-53 Exhaust Seat Cutter, 11⁄4 dia. (31° x 46°)
271
HD-35758-54 Intake Seat Cutter, 11⁄2 dia. (70°)
PM140702
B-35758-52A 7mm Pilot
HD-35759
NEWAY MODEL 1700 POWER HEAD
All Models
Features Include:
*115V, 60 RPM Drive
*Used with HD-35761, Track Mounted
Headstand and HD-35758 Cutter Set
31
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V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-35760
BENCH MOUNT HOLDING FIXTURE
All Models
For hand or stone cutters. Used with HD-35758
Cutter Set.
HD-35761
TRACK MOUNT HOLDING FIXTURE
All Models
For use with HD-35759 Neway Power Head &
HD-35758 Cutter Set.
HD-38361
CAM GEAR GAUGE PIN SET .108"
1340cc Models
(1990 & Later)
Used to measure and verify cam gear sizes
and color coding.
XL Models
(1991 & Later)
HD-39847
RATCHETING TAP HANDLE
All Models
This is a universal ratcheting tap handle.
Also works extremely well with reamers.
HD-39932
VALVE GUIDE REAMERS
HD-39933
HD-41201
These reamers are used to finish ream newly
installed valve guides.
1) a. HD-39932
Spiral Flute
High Speed Steel
EVO All/Iron XL INT (1957-1985)
Twin Cam 88/88B (2000-2004)
1) b. HD-39932-CAR
Spiral Flute
Carbide
EVO All/Iron XL INT (1957-1985)
Twin Cam 88/88B (2000-2004)
2) a. HD-39933-INT
Spiral Flute
High Speed Steel
Shovelhead Intake
1) b. HD-39933-INT-CAR
Spiral Flute
Carbide
Shovelhead Intake
3) a. HD-39933-EXH
Spiral Flute
High Speed Steel
Shovelhead Exhaust
1) b. HD-39933-EXH-CAR
Spiral Flute
Carbide
Shovelhead Exhaust
4) a. HD-41201
Spiral Flute
High Speed steel
Iron XL Exhaust (1957-1985)
1) b. HD-41201-CAR
Spiral Flute
Carbide
Iron XL Exhaust (1957-1985)
NOTE: Carbide reamers can be resharpened.
32
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V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-42313
CAM CHAIN TENSIONER UNLOADER
Twin Cam 88/88B
Removes cam chain tensioner pressure
from cam chain during disassembly
and reassembly.
1) HD-42313-1 Tensioner Unloader
2) HD-42313-2 Retaining Pin (1 pin)
HD-42314
CAMSHAFT/CRANKSHAFT
Twin Cam 88/88B
SPROCKET LOCKING TOOL
Locks camshaft/crankshaft sprockets
during disassembly & reassembly to
permit proper torquing.
HD-42325-A
CAMSHAFT NEEDLE BEARING
Twin Cam 88/88B
REMOVER & INSTALLER TOOL
Used to remove and replace the camshaft’s
two inner needle bearings.
1) HD-42325-3
Removal Collet
2) HD-42325-5
Plate Assembly
3) HD-42325-6
Installer
4) HD-42325-7
Installer Forcing Screw
5) HD-42325-8
Thumb Screw (4 required)
6) 10213
Hex Nut
7) 13324
Washer
8) 15427
Bearing
9) J-23444-A
Thread Lube
10) HD-52325-12 Removal Collet (1”)
11) HD-52325-13 Installer (1”)
HD-42928
CAMSHAFT NEEDLE BEARING
FX
REMOVING & INSTALLING TOOL
FL, FLT
Used to remove and install camshaft needle bearings.
(1958-1999)
1) HD-42928-1 Plate
2) HD-42928-2 Remover
3) HD-42928-3 Installer
4) HD-42928-4 Thumb Screw (3 req’d)
33
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V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-43419
GIZMATIC 3
Universal
Uses tungsten carbide cutters to machine the valve face.
This unique tool allows quick resurfacing of valves by
hand. The high and low spots common to traditional
valve grinding equipment are virtually eliminated.
Grinding valves leaves a crosshatch pattern on the valve
face which is not the optimum surface for valve-to-head
seating. The Gizmatic-3 leaves a concentric pattern on
the valve face. This is the best surface for proper valve
seating in the head. Use Gizmatic-3 for the valves and
the HD-35758-B Valve Seat Cutter Set for the heads.
HD-43644
CAMSHAFT REMOVER & INSTALLER
Twin Cam 88/88B
This three piece tool is used to remove and
install front and rear cylinder camshafts and
install bearings in the support plate.
1) HD-43644-1 Camshaft Remover/Installer
2) HD-43644-2 Bearing Support Plate
3) HD-43644-3 Bearing Installer
HD-46583
VALVE GUIDE INSTALLER
103 cu. in. Powertrains
Presses replacement valve guides to the correct
height in 103 cu. in. models.
HD-46584
VALVE GUIDE SEAL INSTALLER
103 cu. in. Powertrains
Installs replacement valve guide seals to the
correct installed height in 103 cu. in. models.
HD-47248
LOWER ROCKER BOX WRENCH
Twin Cam 88/88B
Permits easy access to fasteners when servicing
XL, Buell Models
the lower rocker box.
HD-47250
INTAKE MANIFOLD WRENCH
All Models
Used for easy access to remove and install the
intake manifold fasteners.
HD-47258
UPPER ROCKER BOX WRENCH
All Models
Permits easy access to fasteners with engine in
chassis when servicing the upper rocker cover.
34
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V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-47941
CAMSHAFT LOCKING TOOL
Dyna Models
(2006 & Later)
Locks camshaft/crankshaft sprockets during
disassembly and reassembly to permit proper
torquing.
HD-47956
CAMSHAFT ASSEMBLY TOOL
Dyna Models
(2006 & Later)
HD-47956 is a three-piece tool including a 1.5"
Guide (HD-47956-1), a 1.35" Guide (HD-47956-2),
and a Support Plate (HD-47956-3). The tool is used
to hold the camshafts and secondary cam chain while
the cam support plate is installed on the camshafts.
HD-94438-79
HYDRAULIC LIFTER GAUGE
All Shovelhead Models
Used to check pushrods for correct adjustment.
HD-94802-36A
CAM GEAR SHAFT BUSHING
FL
REAMER-.812 DIA.
(1969 & Earlier)
Used to fit cam gear shaft bushings.
HD-94803-67
REAR INTAKE CAMSHAFT COVER
G
BUSHING REAMER—1.125 DIA.
XL
For reaming timer shaft bushings in gear case cover.
XR
HD-94804-57
ROCKER ARM BUSHING REAMER-.555 DIA. XL
Used to line ream replacement rocker arm
FL
bushings to size.
FLT
FX
HD-94812-77A
PINION SHAFT BUSHING REAMER
XL Models
AND PILOT
(1977 & Later)
Reams pinion shaft bushing in gear cover.
1) HD-94812-1
Reamer .563 dia.
2) HD-94812-2
Pilot
(1977-1986)
3) HD-94812-87 Pilot (1987-Later)
35
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V-TWIN ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-95632-79
CAM GEAR GAUGE PIN SET .105"
All Models
Used to select proper cam gear size and verify
color coding.
HD-96550-36A
VALVE LAPPING TOOL
All Models
Suction cup secures to valve head while
lapping.
HD-96796-47
VALVE SPRING TEST FIXTURE
All Models
Has adjustable platform for various length
springs. A tone device indicates when to read
scale. Used with torque wrench (not included).
HD-97102-81
VALVE LIFTER REMOVER
All Shovelhead Models
Simplifies removal of loctited hydraulic valves.
HD-97273-60
CAMSHAFT NEEDLE BEARING
XL Models
INSTALLER
(1957-1990)
Used to install camshaft needle bearings.
*Use with HD-33416 Driver Handle.
V-TWIN ENGINE/Gearcase
HD-44455
OIL LINE REMOVER/OIL LINE
Softail Models
RETAINER INSTALLER
(2000 & Later)
Removes oil lines and installs replacement
retainer clips.
36
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V-TWIN ENGINE/Gearcase cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-94555-55C
PINION GEAR SHAFT NUT SOCKET
All Big Twins
(1954-1992)
Fits pinion gear nut which secures pinion to
gear shaft.
HD-94805-57
PINION SHAFT BUSHING REAMER AND
FLT, FX
TWO PILOTS
FL Models
Used to size pinion shaft gear case cover bushing
(1964 & Later)
on FL, FLT, FX and idler gear bushing on XL.
XL Models
1) HD-94806-57 .562 Dia. Reamer
2) HD-94815-58 Reamer Pilot
(1964 & later-FL, FLT and FX)
3) HD-94807-57 Reamer Pilot (XL)
HD-96295-65D
TIMING MARK VIEW PLUG
All Models
Clear plastic plug threads into crankcase timing
hole for accurate ignition timing with strobe
timing light.
HD-96830-51B
PINION GEAR PULLER AND COLLARS
All Big Twins
(1954 -1989)
Used to remove and install pinion gear.
1) HD-96831-51A Screw Assembly
2) HD-96836-57
Collar (G, XL, K, KH)
3) HD-96836-51
Collar (FL, FLT, FX)
4) HD-96832-51A Body
5) HD-96830-100 Nut
6) J-23444-A
Thread Lube
HD-96921-52C
OIL PRESSURE GAUGE SET
All Models
A complete oil pressure tester that includes
adapters for V-Twin applications. The tool checks
oil pump pressure under operating conditions.
Gauge is graduated 0-60 psi. Includes adapters:
1) HD-96921-100A Gauge Assembly
2) HD-96940-53
Banjo Bolt
3) HD-96921-120
Twin Cam 88B
4) HD-96921-110
Twin Cam 88
5) HD-96921-106
1/2-20 Threaded Adapter
6) HD-96925-58
XL (1986 to 1990)
7) HD-96940-52A
Banjo Bolt
8) HD-96921-104
Washer (2 req’d)
37
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V-TWIN ENGINE/Gearcase cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-96921-110
OIL PRESSURE GAUGE ADAPTER
Twin Cam 88
This tool is used with HD-96921-52B to accurately
check oil pressure.
HD-96921-120
OIL PRESSURE GAUGE ADAPTER
Twin Cam 88B
This tool is used with HD-96921-52B to accurately
check oil pressure.
HD-96925-58
OIL PRESSURE GAUGE ADAPTER
XL Models
(1986-1990)
This tool, when used with HD-96921-52B, will
allow the technician to connect the tool using
the threaded crankcase access hole.
HD-97080-77A
PINION SHAFT RACE INSTALLER
XL Models
(1977 - Early 1981)
Tool for installing inner race on pinion
gear shaft.
V-TWIN ENGINE/Fuel System
HD-33413-A
CARBURETOR IDLE ADJUSTMENT TOOL
All Models
Easily adjusts fast and slow idle setting without air
cleaner removal. HD-33413-1 replacement tip
& bit.
1) HD-33413-1A Replacement Tip
HD-35801
INTAKE MANIFOLD SCREW WRENCH
All Evolution Models
This extra long bolt wrench allows the technician
to remove and install the 1⁄4" socket head cap
intake manifold screws quickly and easily without
having to remove vehicle components.
38
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V-TWIN ENGINE/
Fuel System cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-41137
HOSE CLAMP PLIERS
All Models
For tightening band type metal clamps on fuel
and oil lines.
HD-41182
FUEL PRESSURE GAUGE
Fuel Injected Models
(19951⁄2 & Later)
HD-41182 is a 0-100 psi fuel pressure gauge.
It comes with a special adapter that attaches to
the fuel lines of injected models for injector and
system pressure diagnosis.
1) J-34730-16A 90° Hose End Fitting
HD-41185
HOSE CUTTING TOOL
All Models
This is universal hose cutting tool.
It has a replaceable blade and will
cut hose diameters up to 1".
(Replacement Blade HD-41185-1)
HD-44061
FUEL PRESSURE GAUGE ADAPTER
All Models
Used with the HD-41182 Fuel Pressure Gauge
to check fuel pressure with “quick connect”
fuel lines.
HD-47114
FUEL TANK CONSOLE ALIGNMENT RING
XL 1200 Custom Models
This tool is used with a fuel tank filler cap to align
the replacement console on the fuel tank.
39
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V-TWIN ENGINE/
Fuel System cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-48030
FUEL INJECTION CLEANING KIT
All Fuel Injected Models
Clogged fuel injectors cause sluggish engine performance,
poor fuel economy and rough idle. This kit allows you to
easily correct these issues without replacing costly fuel
injectors. Use this as a money making tool during scheduled
maintenance procedures. Includes all adapters for Harley
and Buell Fuel Injected Models.
NOTE: Fuel Injector Cleaner NOT included in Kit. Order
HD-48030-10.
1) HD-48030-30
Quick Disconnect
2) HD-48030-40
Fuel Fitting
3) HD-48030-50
Fuel Return Line Plug (Female)
4) HD-48030-60
Fuel Return Line Plug (Male)
5) HD-48030-70
Removal Tool
6) HD-49182-1
Fuel Tank Adapter
7) HD-48030-20
Fuel Injector Cleaner Canister
HD-48030-10
FUEL INJECTION CLEANING FLUID
All Fuel Injected Models
Used with HD-48030 to clean clogged fuel injectors.
NOTE: This is not a fuel additive. Do not pour into
tank. Case of 12 cans. Use 1⁄2 can per engine.
HD-94752-77A
CARBURETOR FLOAT GAUGE
All Models
For setting carburetor float level.
HD-97087-65B
HOSE CLAMP PLIERS
All Models
These hose clamp pliers are smaller
than HD-41137 and can be used
in those hard to get at places.
40
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V-TWIN DRIVE/TRANSMISSION/
Primary Drive/Clutch
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
B-45676
SPROCKET SHAFT SEAL INSTALLER
XL Models
(2004 & Later)
Used with HD-42579 to install replacement seals
to the correct depth. Buell dealers received this
XB9/XB12 Firebolt
tool in the XB9R essential program and will not
be shipped again.
HD-33428-A
BIG TWIN 4-SPEED MAIN DRIVE
Big Twin
GEAR BEARING INSTALLER
4-speeds
(1979 & Later)
Used with arbor press. Installs bearing in
transmission case to correct depth without
FX, FLH
damaging components.
HD-34761
SPORTSTER 4-SPEED CLUTCH
XL Models
SPRING COMPRESSOR
(19841⁄2-1990)
Relieves diaphragm spring tension for removal
and installation.
HD-38362
SPORTSTER 5-SPEED
XL Models
SPROCKET LOCKING LINK
(1991-2003)
Locks engine sprocket and clutch shell for
Buell Models
sprocket and shaft nut and hub removal
(1995-2003)
and installation.
HD-38515-A
BIG TWIN/SPORTSTER CLUTCH DIAPHRAGM
1340 cc Models
SPRING COMPRESSOR
(1990-1997)
This tool is required for efficient servicing of the
XL Models
1340cc clutch. The compressor relieves spring
(1991 & Later)
pressure for disassembly during servicing.
Buell Models
1) HD-38515-1
Forcing Screw (1340cc)
(1995 & Later)
2) HD-38515-91 Forcing Screw (XL)
3) J-22825-BRG Bearing
4) J-23327-1
Bridge
5) J-28467-34
Handle
6) J-23444-A
Thread Lube
HD-41214
PRIMARY DRIVE LOCKING TOOL
All Big Twins
This tool is made from a special composition
plastic. It is used as a wedge type device to
hold the primary drive gear to allow the
technician to apply the proper torque without
damaging the primary gear.
41
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V-TWIN DRIVE/TRANSMISSION/
Primary Drive/Clutch cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-41496
MAIN DRIVE GEAR SEAL INSTALLER
All Models
(1994 & Later)
Used to install the large main drive gear seal.
HD-46283
PRIMARY DRIVE LOCKING TOOL
XL Models
(2004 & Later)
Securely locks the primary drive when removing
and torquing the motor sprocket and clutch hub
XB9/XB12 Firebolt
nuts with 38/57 ratios.
HD-47977
PRIMARY DRIVE LOCKING TOOL
Dyna Models
(2006 & Later)
Securely locks the primary drive when removing
and torquing the motor sprocket and clutch hub nut.
HD-48219
PRIMARY DRIVE LOCKING TOOL
FL/FX Models
(2007 & Later)
Securely locks the primary drive when removing
and torquing the motor sprocket bolt or clutch
hub nut.
HD-91042
CLUTCH HOLDING TOOL
XL Models
(1984 & Earlier)
When applying nut torque during reassembly
this tool is used to prevent the rotation of clutch
1340cc Models
shells and final drive sprockets (supersedes
(1984 & Later)
HD-97173-71 and HD-97175-55 clutch lock plates).
Used for early 1984 and earlier XL’s and late
1984 FL, FX and FLT’s.
HD-95650-42
MAINSHAFT STARTER CLUTCH AND
U
BEARING PULLER
FL
One end used to remove mainshaft starter clutch,
other end for pulling mainshaft ball bearing.
FX
HD-95960-52C
MULTI-PURPOSE PULLER
All Models
This tool supersedes HD-95960-52B &
HD-95960-41A. Pulls “wet clutch” using the
bolts from the clutch & pulls “dry clutch” using
clutch studs with standard nuts.
1) J-23444-A Thread Lube
42
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V-TWIN DRIVE/TRANSMISSION/
Primary Drive/Clutch cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-97178-71A
SPORTSTER 4-SPEED
XL Models
CLUTCH SPRING COMPRESSOR
(1971 & Early 1984)
Used to disassemble clutch.
XR
(1983-1984)
1) HD-97182-71
Stud (2)
2) HD-95964-52
Screw Seat
3) HD-97179-100 Support
HD-97200-55A
SPORTSTER 4-SPEED
XL
SPROCKET LOCKING LINK
XR
Locks engine sprocket and clutch sprocket teeth
(1957-1990)
to prevent rotation when nuts are removed or
installed.
V-TWIN DRIVE/TRANSMISSION/Shifter
HD-96385-78A
FORK SHIFTER GAUGE
Big Twin
4-speeds
Used to set and align transmission shifter forks on
(Mid 1979 & Later)
plate-type shifters.
V-TWIN DRIVE/TRANSMISSION/
Transmission Case
B-45520
GEAR DETENT ASSEMBLY AID
XL Models
(2004 & Later)
Moves gear detent to permit crankcase reassembly.
Buell dealers received this tool in the XB9R essential
XB9/XB12 Firebolt
program and will not be shipped again.
43
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V-TWIN DRIVE/TRANSMISSION/
Transmission Case cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
B-45847
CROSS PLATE
XL Models
(2004 & Later)
Used with HD-35316-A to remove and install the
mainshaft 5th gear and roller bearing from the
XB9/XB12 Firebolt
right crankcase. Buell dealers received this tool
in the XB9R essential program and will not be
shipped again.
J-5586-A
TRANSMISSION SHAFT RETAINING
XL
RING PLIERS
XR
Installs new retaining rings on transmission shafts
without damage to rings or shaft.
All 5-speed Models
HD-34733
BIG TWIN 4-SPEED TRANSMISSION
4-speeds
COUNTERSHAFT GEAR BEARING INSTALLER
Big Twin Transmission
(1977 & Later)
When used with an arbor press, this tool installs
both needle bearings within the countershaft
gear to the correct depth. For all mid-1977 and
later 4-speed Big Twin transmissions.
HD-34734
EARLY BIG TWIN 5-SPEED MAIN DRIVE
5-speeds
GEAR BEARING AND SEAL INSTALLER
(1980-1990)
When used with an arbor press, one end of this
tool installs both the needle bearing on the
transmission side of the gear and the bearing
seal on the clutch side. The other end installs the
needle bearing on the clutch side.
HD-34735
BIG TWIN 4-SPEED TRANSMISSION
All
MAIN DRIVE GEAR BUSHING REMOVER
Big Twin
AND INSTALLER
4-speeds
When used with an arbor press, this tool
removes and installs the main drive gear bushing
quickly and easily. For all Big Twin 4-speed
transmissions.
HD-34810
SPORTSTER 4-SPEED TRANSMISSION
XL Models
MAINSHAFT BEARING INSTALLER
(Late 1984-1990)
The tool consists of a pilot and driver head.
When used with universal Driver Handle
HD-33416 (not included), HD-34810 will align
and install bearing without damage to case or
bearing.
1) HD-34810-1 Driver Head
2) HD-34810-2 Pilot
44
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V-TWIN DRIVE/TRANSMISSION/
Transmission Case cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-34902-B
BIG-TWIN MAINSHAFT PRIMARY BEARING
Big Twin
RACE REMOVER AND INSTALLER
(Late 1984 & Later)
1) HD-34902-1
Extender Shaft
2) HD-34902-2
Installer Sleeve
3) HD-34902-3B Puller Plate (improved B version for durability)
4) HD-34902-7
End Cap
5) J-7830-5
Bridge
6) J-21686-12
Forcing Screw
7) J-23444-A
Thread Lube
8) RS-9104-775
6" Bolt (2 Req’d)
9) 10258
Washer (2 Req’d)
HD-35316-C
5-SPEED & 6-SPEED MAIN DRIVE
5-Speed Big Twin
GEAR BEARING REMOVER & INSTALLER
(1980 & Later)
This tool will install Main Drive Gear Bearings for
XL Models
1980 and later 5-speed transmissions and will
(1991 & Later)
also install and remove the Main Drive Gear
from its bearing for all 5-speed models. It does all
Buell Blast
this without having to remove the transmission
(2000 & Later)
case from the motorcycle saving you time
and money.
Buell XB9R Firebolt
(2003 & Later)
1) HD-35316-1
Installer Cup
2) HD-35316-2
Bearing Driver
6-Speed Models
3) HD-35316-3A Cross Plate (Big Twin)
(2006 & Later Dynas)
4) HD-35316-4A 8" Bolt
(2007 & Later FL/FX)
5) HD-35316-5
12" Bolt
6) HD-35316-7
Washer
7) HD-35316-91
Cross Plate (XL)
8) 217801
Bearing
9) J-23444-A
Thread Lube
10) B-43983
Cross Plate (Blast)
11) B-45847
Cross Plate (Firebolt, XL - 2004 & Later)
12) HD-35316-8
Bearing Driver (6-Speed)
13) HD-35316-9
Bearing Driver (6-Speed)
14) HD-35316-10
Pilot (6-Speed)
15) HD-35316-11
Receiver Cup (6-Speed)
16) HD-35316-12
Installer Cup (6-Speed)
HD-35820
EVOLUTION SPORTSTER
XL Models
GEAR SPACING TOOL
Evolution
(1986 - 1990)
Aligns transmission shafts when performing
gear spacing.
HD-37404
SPORTSTER COUNTERSHAFT
XL Models
GEAR SUPPORT PLATE
(1991-2003)
Properly supports countershaft 4th gear
during countershaft removal.
45
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V-TWIN DRIVE/TRANSMISSION/
Transmission Case cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-37842-A
5-SPEED INNER AND OUTER MAIN DRIVE
Big Twin
GEAR NEEDLE BEARING INSTALLER
(1991 & Later)
Installs inner and outer mainshaft 5th gear
XL Models
needle bearing to correct depth.
(1991 & Later)
HD-39151
SPORTSTER SHIFT DRUM RETAINING
XL Models
RING INSTALLER
5-Speeds
(1991-2003)
Installs shift drum snap rings.
HD-39618
TRANSMISSION SHIFT PAWL ADJUSTER
5 Speed
(19921⁄2 - 2000)
Two pieces make up this tool. One is to loosen
the jam nut on the pawl adjuster, the other adjusts
the shifter pawl.
1) HD-39618-1
2) HD-39618-2
HD-41184
FINAL DRIVE TOOL
All Big Twin Models
(Belt Driven)
The Final Drive Tool HD-41184 is the
(1980 & Later)
one tool every technician must have.
It holds the Final Drive Sprocket so that
the technician can apply the proper torque
to the nut.
HD-41405
MAIN DRIVE GEAR SEAL INSTALLER
All 1340cc Models
5 Speed Models
HD-41405 is a two piece tool. It consists of
a seal protector and a seal driver. This tool
will install the main drive gear seal to the
proper depth without requiring removal
of the main drive gear from the mainshaft.
HD-42465
TRANSMISSION SHIFT PAWL ADJUSTER
FLSTS Heritage
Springer Models
Two pieces make up this tool. One to loosen
(1997 - 1999)
the jam nut on the pawl adjuster the other
adjusts the shifter pawl.
1) HD-42465-11⁄4" Pawl Wrench
2) HD-42465-211⁄16" Pawl Wrench
46
-------------------------------------------------------------------------------------------------------------------------------------------------------------
V-TWIN DRIVE/TRANSMISSION/
Transmission Case cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-46282
FINAL DRIVE SPROCKET LOCKING TOOL
XL Models
(1991 & Later)
Secures belt sprocket when torquing sprocket
nut. Supersedes HD-42321. Also works on 1991
to 2003 XL models.
HD-46285
TRANSMISSION FIXTURE
XL Models
(2004 & Later)
Supports transmission shafts during assembly
into left crankcase.
XB9/XB12 Firebolt
1) HD-46285-1 Fixture Base
2) B-43985-1
Remover
3) B-43985-3
Installer
4) B-43985-4
Guide
HD-46288
MAINSHAFT LOCKNUT WRENCH
XL Models
(1991 & Later)
New short design removes and installs left-hand
thread mainshaft locknut without wrench slippage.
This short version is better suited for the Sportster
than the longer Big Twin tool, HD-94660-37B.
HD-47855
MAIN DRIVE GEAR NEEDLE
Buell Models
BEARING INSTALLER
(2006 & Later)
(except Blast)
Installs inner and outer main drive gear
needle bearings to correct depth.
XL Models
(2006 & Later)
HD-47856
MAIN DRIVE GEAR SEAL INSTALLER
Buell Models
(2006 & Later)
This is a six-piece tool including an installer
(except Blast)
(HD-47856-1), a pilot (HD-47856-2), two adapters
(HD-47856-3 & HD-47856-4), a nut (HD-47856-6)
Dyna Models
and a Crow's Foot Wrench (HD-47856-7). This tool
(2006 & Later)
is used to install the large main drive gear seal.
XL Models
(2006 & Later)
FL/FX Models
(2007 & Later)
HD-47910
MAINSHAFT LOCKNUT WRENCH
Dyna Models
(2006 & Later)
Removes and installs new larger right-hand
thread mainshaft locknut.
FL/FX Models
(2007 & Later)
47
-------------------------------------------------------------------------------------------------------------------------------------------------------------
V-TWIN DRIVE/TRANSMISSION/
Transmission Case cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-47932
MAIN DRIVE GEAR NEEDLE
Dyna Models
BEARING INSTALLER
(2006 & Later)
Installs inner and outer main drive gear
needle bearings to correct depth.
HD-47933
MAIN DRIVE GEAR SEAL INSTALLER
Dyna Models
(2006 & Later)
This tool will install the small main drive gear seal
to the proper installed depth without requiring
removal of the main drive gear from the mainshaft.
HD-94660-37B
MAINSHAFT LOCKNUT WRENCH
1340 Models
(1984-1999)
This tool has been redesigned to accommodate
the longer mainshafts specified for 1984 and
Twin Cam 88/88B
later Big Twins. The two-piece design (pilot and
(2000 & Later)
wrench body) allows the technician to easily
remove the left hand thread mainshaft locknut
without wrench slippage.
1) HD-94660-1A Wrench Body
2) HD-94660-2
Pilot
V-TWIN ELECTRICAL
HD-23738-A
MITY-VAC® HAND PUMP
All Models
Our most economical yet durable model. High
impact PVC; a self-lubricating, maintenance-free,
sealed, non-corrosive unit. Pumping rate of one
cu. in./stroke and attains a vacuum of 25 inches
of mercury in a few seconds.
HD-25070
HEAT GUN
All Models
This heat gun is universal and can be used
for many functions. It is especially handy
for sealing the silicone filled terminals that
are now being used to provide a waterproof
connection in crucial areas.
(Use with HD-41183 shown on page 34)
48
-------------------------------------------------------------------------------------------------------------------------------------------------------------
V-TWIN ELECTRICAL cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-26792
TEST SPARKPLUG
All Models
The HD-26792 checks for spark output without
removing spark plug from the engine.
HD-33813
INDUCTIVE TIMING LIGHT
All Models
Accurately times ignition systems. Features
a metal covered inductive pickup with a
heat resistant covering over the lead wire
for durability.
HD-35500-B
DIGITAL MULTIMETER (Fluke 23)
All Models
This multimeter provides the accuracy and features
of more expensive meters plus the convenience of
autoranging. Simply set the rotary switch to volts or
resistance and the HD-35500-A automatically sets the
required range.
HD-41334 RPM Inductive Pick-up
(optional accessory)
HD-35616-210
TEST LIGHT
All Models
Non-powered test light for voltage and continuity
checks. Banana jacks allow for easy connection to
terminal adapters in HD-41404-A Test Connector Kit.
HD-38125-6
PACKARD TERMINAL CRIMP TOOL
All Models
(1994 & Later)
This crimping tool is used for the sealed crimp
style Packard terminals. Instructions for use are
included with the tool.
HD-38125-7
PACKARD TERMINAL CRIMPER
All Models
(1994 & Later)
This crimping tool is used for the
non-sealing Packard terminals.
Dies for crimping are for A thru E.
Instructions for use are included.
HD-38125-8
PACKARD CRIMPING TOOL
All Models
(1994 & Later)
This crimping tool is used for the
non-sealing Packard terminals
F and G. Instructions included.
49
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V-TWIN ELECTRICAL cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-38625
CRUISE CONTROL TEST HARNESS
FL Ultra Model
(1989-1992)
Use to diagnose cruise control.
HD-39448-LNR
CB MICROPHONE & TRANSCEIVER
All Models with CB
LOAD DEVICE - LOANER TOOL
(1993-1997)
(This tool is no longer available for purchase.
It has been set up to loan as a service for
Harley-Davidson dealers.)
This tester is used in the diagnosis of CB pod
or transceiver failures. Includes CB Microphone
and Load Device.
HD-39448-3
CB POD ADAPTER
All Models with CB
(This tool is no longer available for purchase.
(1993-1997)
It has been set up to loan as a service for
Harley-Davidson dealers.)
This adapter is necessary to diagnose 1993 and
later CB radios. Used with HD-39448.
HD-39617
FLUKE AC/DC CURRENT PROBE
All Models
Used with HD-35500-A, HD-39978 & HD-39200
to measure current draw.
400A DC/400A AC
600 Volts Cat III
Output: 1 millivolt per ampere
HD-39621-A
TERMINAL REPAIR KIT
All Models
This kit includes a wide variety of replacement
Amp terminals and two special terminal release
tools, HD-39621-27 and HD-39621-28. For
terminal crimping use HD-38125-7 (not included).
HD-39621-28
PIN TERMINAL TOOL
All Models
HD-39621-27
SOCKET TERMINAL TOOL
Simplifies removal of Amp pin & socket type
terminals from terminal housing. Both included
in HD-39621-A Repair Kit.
50
-------------------------------------------------------------------------------------------------------------------------------------------------------------
V-TWIN ELECTRICAL cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-39965
DEUTSCH TERMINAL CRIMP TOOL
All Models
This terminal crimping tool is specifically
designed to crimp the Deutsch connectors
that are now being used on all Harley-Davidson’s.
HD-39969
ULTRA-TORCH
All Models
Miniature butane torch HD-39969 can be used with
the shrink attachment for the new splice connectors.
Uniformly heats connectors all the way around to
insure a good seal.
HD-39978
DIGITAL MULTIMETER
All Models
(FLUKE 78)
The Fluke 78 provides many of the same features
as the more expensive Fluke meters at an
affordable price. You can measure frequency,
RPM, duty-cycle, dwell (direct reading),
temperature and Min/Max.
HD-41334 RPM Inductive Pick-up
(optional accessory).
HD-41183
HEAT SHIELD ATTACHMENT
All Models
This is an attachment that is designed
to be used in conjunction with the HD-25070
heat gun shown on page 31 for providing a
uniform heat source for sealing the new
silicone filled terminals.Its spoon shaped design
directs heat around the terminal to provide a
good flow of silicone.
HD-41334
RPM INDUCTIVE PICKUP
All Models
Allows Fluke Multimeter to be used
for RPM readings.
HD-41354
SPEEDOMETER TESTER
All Models with
Electronic Speedometers
This speedometer tester plugs into
the harness and can be used to read
inputs and outputs from the electronic
speedometer. It can also test the
calibration of the unit.
233570 Replacement Cable Assembly
51
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V-TWIN ELECTRICAL cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-41475
DEUTSCH TERMINAL REPAIR KIT
All Models
The HD-41475 is a complete set of Deutsch
terminals used on Harley-Davidson vehicles
organized in durable storage case
1) HD-41475-100
Flat Blade L-Hook
HD-41609
AMP MULTI-LOCK CRIMPER
All Models with
Multi-Lock Terminals
The HD-41609 is used to crimp the
(1996 & Later)
Multi-lock terminals.
HD-41771
ALTERNATOR ROTOR REMOVER & INSTALLER FL Ultra
(1997 - 2006)
This tool removes and installs the alternator
rotor on the FL Ultra model.
Dyna Police
Models FXDP
(2002-2004)
HD-42376
BATTERY LOAD TESTER
All Models
A versatile volts-amps-load tester made especially
for troubleshooting power systems on motorcycles.
Inlcudes HD-42388 Battery Load Tester Stand.
HD-42879
ELECTRICAL CRIMP TOOL
FL
(1998 & Later)
This crimper is used for the Deutsch Solid
Barrel terminals.
HD-44608
RADIO BREAKOUT BOX
FL Radio
Equipped Models
This tool is designed to perform circuit diagnosis
(1998 & Later)
on the radio system.
HD-44695
TERMINAL CRIMPER
All Models Equipped
With Fuel Gauges
This crimper is used for the smaller
(2000 & Later)
multi-lock terminals.
52
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V-TWIN ELECTRICAL cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-45928
TERMINAL REMOVER
All Harley Models
Removes new Micro Pack 64 terminal from
connector without damage to connector body.
HD-45929
TERMINAL CRIMPER
All Harley Models
Securely crimps new Micro Pack 64 terminals
for wire harness repair procedures.
HD-45961
IGNITION SWITCH CONNECTOR REMOVER
FL
(2003 & Later)
Removes connector without damage to the switch.
VRSC
(2002 & Later)
HD-45962
IGNITION SWITCH ALIGNMENT TOOL
FL
(2003 & Later)
Aligns switch for installation.
VRSC
(2002 & Later)
HD-46601
BREAKOUT BOX ADAPTERS
XL & FX Models
(2004 & Later)
Used to connect HD-42682 Breakout Box
to speedometer and tachometer for
diagnostic service.
HD-47853
IGNITION SWITCH WRENCH
Dyna Models
(2006 & Later)
Used to remove and install new style
ignition switch.
HD-47918
ADVANCED AUDIO SYSTEM BREAKOUT BOX FL Models
(2006 & Later)
Designed to perform circuit analysis on new
Advanced Audio System.
53
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V-TWIN ELECTRICAL cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-48037
SWR METER ADAPTERS
FL Models
(2003 & Later)
These adapters allow connection of SWR Meter
with PL-259 connectors to mate with the TNC
connector used on 2006 models.
HD-48053
ELECTRICAL SYSTEM ANALYZER
All Models
WITH WIRELESS PRINTER
Electrical Tester used for warranty reimubursement
on batteries in US and Canada. Also used to test the
starting and charging systems of the motorcycles.
1) HD-48053-10
Electrical System Analyzer w/o Wireless Printer
2) HD-48053-20
Wireless Printer
3) HD-48053-30
Replacement Test Leads
4) HD-48053-40
Printer Mounting Bracket (not pictured)
5) HD-48053-50
Rubber Protective Boot (not pictured)
6) HD-48053-60
Battery Warranty Bags
HD-48114
TERMINAL REMOVER
All Models
(2007 & Later)
Removes Molex terminal from connector without
damage to connector body.
HD-48119
TERMINAL CRIMPER
All Models
(2007 & Later)
This crimper is used for Molex terminals.
HD-94465-81
IGNITION TEST ADAPTER
All Models
(1980 & Later)
Connects into wiring harness for ignition system
troubleshooting using a volt/ohm meter.
HD-95715-19C
GENERATOR GEAR PULLER
G
Removes generator drive gears.
XL
1) HD-95635-46
Claw puller
FL
2) HD-95636-46
Center Cap
3) HD-95637-46A Bearing Separator
XR
4) J-23444-A
Thread Lube
54
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V-TWIN ELECTRICAL cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-96910-35
MOTORCYCLE BATTERY HYDROMETER
All Models
For testing battery state of charge.
V-TWIN ENGINE MANAGEMENT
HD-34730-2C
INJECTOR TEST LIGHT
Fuel Injected Models
(19951/2 & Later)
This test light plug directly into the
injector harness connector. It has
an LED that will flash and confirm
that you are receiving voltage to the
injector.
HD-41197
DIAGNOSTIC CODE LIGHT
Fuel Injected Models
(19951/2 to 2001)
This diagnostic code light plugs into the
diagnostic connector of fuel injected models.
It is used to read diagnostic trouble codes.
HD-41197 has an LED that will flash at specific
intervals when connected to the bike. These flashes
must be counted by the technician to determine
the individual codes.
HD-41198
BREAK-OUT BOX
Fuel Injected Models
(19951/2 to 2001)
This tool is designed to perform circuit diagnosis
on ECM controlled engine management systems.
It plugs directly into the 35 pin ECM connector
and allows diagnosis of the wiring harness
without probing wires with sharp objects. Hooks
in line so that the motorcycle can be run during
testing. Connections can be tested, as well as
wiring harness integrity. Use with a DVOM, not
included.
HD-41199-3
ISC TEST LIGHT
Fuel Injected Models
(19951/2 to 2001)
This test light plugs directly into the
ISC connector. It has a red and a green
LED that will flash to determine that the
proper voltage is reaching the ISC Actuator.
55
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V-TWIN ENGINE
MANAGEMENT cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-41298-A
FUEL TANK PLUGS
Fuel Injected Models
(19951/2 to 2001)
Tool number HD-41298-A consists of two
threaded plugs with washers. These
plugs are used to stop the leakage of
fuel from the gas tank when it is
removed for service.
HD-41320
FUEL INJECTOR PULLER
Fuel Injected Models
(19951/2 to 2001)
This specially designed fuel injector puller
is used to remove the injectors from the
induction module.
HD-41325-D
SCANALYZER
Fuel Injected Models
(19951/2 to 2007)
The first scan tool ever developed for
Harley-Davidson Motorcycles. HD-41325-D
XL Sport
plugs into the diagnostic connector and
(1998 & 2003)
allows you to read error codes and perform
diagnostic tests.
1450 Carburated Models
(1999 to 2006)
Includes:
509582
Scanalyzer
HD-42921-B
Cable
HD-41325-95C Cartridge
HD-41325-4
User Manual
HD-41325-5
Storage Case
Optional Accessories:
HD-41325-25
Printer Cable
HD-41325-26
Printer w/o Cable
HD-41325-29
Printer Ribbon
HD-41325-30
Printer Paper
212535
Scanalyzer to PC Cable (20’)
HD-41325-95C
SCANALYZER SOFTWARE CARTRIDGE
Fuel Injected Models
(19951/2 to 2003)
This cartridge updates the Scanalyzer tester to
work on all 2001 and prior model year vehicles.
XL Sport
(1998 to 2003)
Included with HD-41325-D
HD-41402
IGNITION COIL TEST LIGHT
Fuel Injected Models
(19951/2 to 2001)
This test light plug directly into the ignition
coil connector. It has flashing LED’s that assist
the technician by determining if proper voltage
is being received by the ignition coil.
56
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V-TWIN ENGINE
MANAGEMENT cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-41404-B
TEST CONNECTOR KIT
Fuel Injected Models
(19951/2 & Later)
This test connector kit includes several
jumper wires and probe connectors for
use with a DVOM (not included) to test
connector and wiring harness integrity.
Includes the following adapters:
J-35616-20
4 Stackable Banana Jack Patch Cords
J-35616-22A
3 Pieces 150 METRI-PACK Male (Gray)
J-35616-23
3 Pieces 150 METRI-PACK Female (Gray)
J-35616-24A
3 Pieces 280 METRI-PACK Male (Purple)
J-35616-25
3 Pieces 280 METRI-PACK Female (Purple)
J-35616-26
2 Pieces MICRO-PACK Male (Brown)
J-35616-27
2 Pieces MICRO-PACK Female (Brown)
J-35616-48
2 Pieces 630 METRI-PACK Male (Red)
HD-41404-10
3 Pieces DEUTSCH 1060-16-0122 Male (Black)
HD-41404-11
3 Pieces DEUTSCH 1062-16-0122 Female (Black)
HD-41404-46
2 Pieces 480 METRI-PACK Male (Dark Blue)
HD-41404-15
2 Pieces AMP Male (Orange)
HD-41404-20
2 Pieces MOLEX Male (Light Blue)
HD-41538
CHECK VALVE REMOVER & INSTALLER
All Fuel Injected Models
This tool removes and installs check
valves from fuel injected engines.
HD-42682
BREAKOUT BOX
Fuel Injected. Models
(1998 & Later)
This tool is designed to perform circuit diagnosis
on Sportster engine management systems.
HD-42921-B
SCANALYZER CABLE
Softail Models
(2001 & Later)
The Scanalyzer cable is used with the Scanalyzer
to communicate with the vehicle’s electronic
Fuel Injected Models
control module. Included with HD-41325-D.
(19951/2
& Later)
XL Sport
(1998-2003)
57
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V-TWIN ENGINE
MANAGEMENT cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-42962
BREAK-OUT BOX ADAPTER
XL Models
(1998 & Later)
This tool is used with the HD-42682
(except Sport)
Breakout Box. These adapters permit
Breakout Box interface with XL Custom
and standard 1200/883 models.
HD-43876
BREAK-OUT BOX
Softail Models Fuel
Injected and Carburated
This tool is designed to perform circuit diagnosis
(2001 & Later)
on ECM controlled engine management systems.
HD-44687
IGNITION COIL CIRCUIT TEST ADAPTER
All Models
(2001 & Later)
Used with the Breakout Box (HD-43876) and
Injection Test Light (HD-34730-2C) to diagnose
the coil circuit.
HD-44720
TSSM ADAPTER CABLE
All Models equipped
with TSSM
Use with Digital Technician to diagnose
Turn Signal Security Module.
V-ROD CHASSIS
B-42571
FORK SEAL DRIVER AND
VRSCR Models
DUST BOOT INSTALLER
M2 Cyclone Models
Used to install the 45mm front fork seal
(1997 & Later)
squarely into the fork housing bore without
damage to the polished fork shaft surface
2005 XB
and without nicks to the seal lip. Tool reverses
(except XB12)
for dust cover installation.
HD-45305
FORK SEAL DRIVER
VRSC Models
Used to install the 45mm front fork seal
squarely into the fork housing bore without
damage to the polished fork shaft surface
and without nicks to the seal lip. Tool reverses
for dust cover installation.
58
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V-ROD CHASSIS cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-45968
FAT JACK
VRSC, FLH, FXE,
and Softail Models
This scissors jack easily raises both the front and
rear of the bike for wheel and suspension service.
Its extra-wide 16"L x 10"W deck gives greater
stability during lifting. Height is 13" fully extended.
Collapses to just 3-1/2" to fit under low ground
clearance frames. Features a high quality rubber
non-skid pad and gold-zinc finish.
HD-45969
REAR WHEEL STAND
VRSC Models
Place under swingarm to lift bike for rear wheel and
suspension service. Can also be used in showroom
to add stability and support to bikes that customers
may sit on. Gold-zinc finish. Removable handle
conveniently stores on the frame of the stand.
HD-47175
SWINGARM BEARING & BUSHING
VRSC Models
REMOVER & INSTALLER
Removes and installs both the spherical bearing
and bushing on 2005 swingarms.
HD-47176
SWINGARM ASSEMBLY GUIDE
VRSC Models
Supports external spacer during swingarm
pivot shaft installation.
HD-47852
INNER FORK NUT REMOVER/INSTALLER
VRSCR Models
Used to remove and install the inner fork nut in
the front fork assembly.
HD-48287
TRIPLE TREE WEDGE
VRSCR Models
Spreads triple tree to allow installation and
removal of painted fork tubes without scratching.
59
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V-ROD ENGINE/General
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-42310-40
ENGINE CRADLE
VRSC Models
Adapts the V-Rod engine to either the HD-42310
Bench Top Engine Stand or the HD-43646 Rolling
Engine Stand. The engine can then be rotated in
various positions for service.
HD-43646-50
ROLLING ENGINE STAND WIDE SPAN LEG
All Models
Use to update HD-43646 Stand with a longer leg
for added stability when servicing V-Rod Revolution
engine. Updates HD-43646 to -A version.
HD-45317-A
ENGINE ASSEMBLY SUPPORT FIXTURE
VRSC Models
Supports entire engine assembly for removal
VRSCR
and installation into chassis.
Includes HD-45317-10 VRSCR Adapter.
V-ROD ENGINE/Cooling
HD-23688
COOLANT TESTER (F)
VRSC Models
Used to determine freeze protection rating of
cooling system in degrees Fahrenheit.
HD-26568
COOLANT TESTER (C)
VRSC Models
Used to determine freeze protection rating of
cooling system in degrees Centigrade.
60
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V-ROD ENGINE/Cooling cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-29545-6A
FLUORESCENT ADDITIVE (COOLANT)
VRSC Models
Added to coolant and circulated through engine.
Fluorescent dye additive glows under a black
light at point of external leakage. This dye has
no impact on the chemical properties and cooling
efficiency of the coolant. Used with Black Light
Leak Detectors. Improved additive shows brighter
under black light. (6) 1-oz. bottles.
HD-45307
THERMOSTAT REMOVER/INSTALLER
VRSC Models
Compresses spring and securely engages
thermostat during removal and installation
from housing without damage to thermostat.
HD-45335
COOLANT SYSTEM PRESSURE TESTER
VRSC Models
Used to pressurize engine coolant system
to check for and locate source of leakage.
Also pressure tests radiator cap.
V-ROD ENGINE/Cylinder Head & Cylinder
HD-39782-13
CYLINDER HEAD SUPPORT ADAPTER
VRSC Models
(INTAKE)
Supports cylinder head when removing and
installing intake valve guides. Included in
HD-39782-A Cylinder Head Support Stand Set.
HD-39782-14
CYLINDER HEAD SUPPORT ADAPTER
VRSC Models
(EXHAUST)
Supports cylinder head when removing and
installing exhaust valve guides. Included in
HD-39782-A Cylinder Head Support Stand Set.
61
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V-ROD ENGINE/
Piston & Connecting Rod
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-45313-B
CYLINDER LINER REMOVER/INSTALLER
VRSC Models
Used to remove and install cylinder liners
without damage to the liner, crankcase and
water jacket 0-rings.
1) HD-45313-1
Installer
2) HD-45313-A-2 Remover
3) HD-45313-A-3 Bridge
4) HD-45313-4
Forcing Screw
5) 217945
Bearing
6) HD-45313-6
1250 cc Installer
7) HD-45313-7
1250 cc Remover
HD-45333
CYLINDER HEAD HOLDER
VRSC Models
Supports cylinder head for valve train servicing.
HD-45653
TOP DEAD CENTER POSITIONING TOOL
VRSC Models
Threads into the spark plug hole and contacts
top of piston to position crankshaft assembly
at top dead center.
HD-47189
PISTON PIN CLIP INSTALLER
VRSC Models
Installs new style piston pin clips.
HD-96333-105
PISTON RING COMPRESSOR
VRSC Models
Used to compress the piston rings to allow
installation of piston into cylinder bore without
damage to engine components. Included with
HD-96333-51E Piston Ring Compressing Tool.
62
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V-ROD ENGINE/
Flywheel & Crankcase
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-45306
CRANKSHAFT LOCKING PIN
VRSC Models
Allows precise positioning of piston and
crankshaft assembly at top dead center
for camshaft to crankshaft timing
synchronization.
HD-45311
COUNTERBALANCER ALIGNMENT PIN
VRSC Models
Used to position counter balancer in
correct alignment with crankshaft during
engine assembly.
HD-45314-A
CRANKSHAFT ROTATING WRENCH
VRSC Models
Securely keeps crankshaft from turning while
torquing the alternator rotor bolt. Also used to
rotate the engine during valve lash adjustment.
HD-45316
CRANKSHAFT ASSEMBLY RETAINER
VRSC Models
Securely holds the crankshaft on the engine
crankcase when the case is split in half.
HD-45490
BALANCER BEARING
VRSC Models
REMOVER/INSTALLER TOOLS
Removes and installs balancer bearings
without damage to the balancer assembly
or the bearings.
1) HD-45490-1
Puller Cup
2) HD-45490-2
Puller Adapter
3) HD-45490-3
Inner Bearing Installer
4) HD-45490-4
Inner Race Bearing Installer
5) HD-45490-5
Installer Pilot
6) HD-45490-6
Outer Bearing Installer
7) 509274
Forcing Screw
8) 15427
Thrust Bearing
9) 208213
Nut
HD-46582
COUNTERBALANCER BEARING &
VRSC Models
INNER RACE REMOVER & INSTALLER
Removes the outer counterbalancer bearing and race
for inspection and installs the replacement parts.
63
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V-ROD ENGINE/
Flywheel & Crankcase cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-46503
OIL LINE REMOVER TOOL
VRSC Models
Removes new style oil lines from crankcase
without damage to oil line and fitting.
HD-47180
CRANKSHAFT LIFTING TOOL
VRSC Models
Seperates crankshaft from upper crankcase to
permit replacement of main bearings without
top end disassembly.
V-ROD ENGINE/Camshaft,
Valves & Valve Train
HD-35758-50
VALVE SEAT CUTTER SET
VRSC Models
Used with the HD-35758-B Neway Valve Seat Cutter
Set to recondition and reface valve seats in the
VRSC V-Rod engine. Included in HD-35758-B Kit.
HD-35758-50 includes:
HD-35758-51 6mm Pilot
HD-35758-53 Intake Seat Cutter, 11⁄4" diameter, (31˚x 46˚)
HD-35758-54 Exhaust Seat Cutter, 11⁄2" diameter, (70˚)
HD-45303
SHIM STORAGE CASES
VRSC Models
Used to conveniently store and organize
valve tappet shims. Each compartment is
labeled with the shim part number and
metric size. Includes 2 Cases. Shims
available through Harley-Davidson Parts
& Accessories. Shims not included with
storage cases.
HD-45312
CAM CHAIN TENSIONER GUIDE PIN
VRSC Models
REMOVER/INSTALLER
Removes and installs cam chain
tensioner guide pins.
64
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V-ROD ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-45319
VALVE GUIDE REAMER (6mm)
VRSC Models
Reams intake and exhaust valve guides
to correct pre-honed diameter.
HD-45320
VALVE GUIDE REMOVER/INSTALLER (6mm)
VRSC Models
Removes worn guides and precisely installs
replacement 8mm guides to correct
installed height.
HD-45321
VALVE GUIDE FLEX HONE (6mm)
VRSC Models
Hones the intake and exhaust valve guides
to the correct surface finish for proper valve
stem-to-guide fit and lubrication.
HD-45322
VALVE GUIDE SEAL INSTALLER
VRSC Models
Installs valve guide seals to correct position
on valve guide without damage to the seal.
HD-45334
SECONDARY CHAIN MEASURING TOOL
VRSC Models
Tensions the front cylinder secondary cam
chain to measure chain stretch.
HD-45491
TAPPET COMPRESSING TOOL
VRSC Models
Compresses valve tappets for shim replacement
and valve train disassembly and assembly.
65
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V-ROD ENGINE/Camshaft,
Valves & Valve Train cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-47181
VALVE LASH FEELER GAUGE SET
VRSC Models
Measures for proper valve clearance.
HD-47181-1 Intake Gauge
HD-47181-2 Exhaust Gauge
Blades are replaceable:
HD-47181-195 Intake Gauge Blade (.195mm)
HD-47181-240 Intake Gauge Blade (.240mm)
HD-47181-295 Exhaust Gauge Blade (.295mm)
HD-47181-345 Exhaust Gauge Blade (.345mm)
V-ROD ENGINE/Gearcase
HD-45300
OIL PRESSURE SENDING UNIT
VRSC Models
REMOVER/INSTALLER
Allows access to oil pressure sending unit
for removal and installation to allow the HD-45308
Oil Pressure Gauge and HD-45309 Adapter to be
installed for oil pressure readings.
HD-45308
OIL PRESSURE GAUGE
VRSC Models
This new gauge has a maximum pressure
limit of 160 psi for measuring the higher
pressure output of the VRSC engine.
Used with HD-45309 Adapter (not included).
HD-45309
OIL PRESSURE GAUGE ADAPTER
VRSC Models
Required to adapt fitting on end of
HD-45308 Oil Pressure Gauge to
sending unit hole in case.
HD-45310
LOWER CRANKCASE ALIGNMENT DOWELS
VRSC Models
Necessary to align lower crankcase halves
when assembling engine.
66
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V-ROD ENGINE/Gearcase cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-45340
GASKET ALIGNMENT DOWELS
VRSC Models
Used to support side cover gaskets when
assembling engine.
V-ROD ENGINE/Fuel System
HD-45324
FUEL CAP REMOVER/INSTALLER
VRSC Models
Engages tangs on fuel cap for removal
and installation without damage to cap.
V-ROD DRIVE/TRANSMISSION
HD-45301
TRANSMISSION ASSEMBLY RETAINER
VRSC Models
Secures the transmission assembly in the crankcase
when case halves are split for servicing.
HD-45318
CLUTCH HUB HOLDER
VRSC Models
Securely holds clutch hub when removing
and torquing clutch hub nut.
HD-45326
PRIMARY CHAIN TENSIONER RETAINER
VRSC Models
Inserts into the primary chain tensioner when
required during service. Long handle avoids
accidentally leaving tool in engine during assembly.
67
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V-ROD DRIVE/
TRANSMISSION cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-45331-A
FINAL DRIVE SPROCKET FLANGE
VRSC Models
LOCKING TOOL
Engages into final drive sprocket flange and
belt pulley during removal and installation
of final drive sprocket nut. This redesigned
version fits both past and current style flanges.
HD-45332
FINAL DRIVE SPROCKET LOCKING
VRSC Models
DEVICE INSTALLER
Installs sprocket nut locking device.
HD-45337
SHIFT SHAFT SEAL INSTALLER
VRSC Models
Installs seal to correct position on the shaft
without damage to seal lip.
HD-45338
SHIFT LEVER SUBSTITUTE
VRSC Models
Permits shifting of transmission through
each gear to check for proper operation
before assembly of transmission.
HD-45339
SHIFT MECHANISM/DETENT RETRACTOR
VRSC Models
Allows easy installation of shift drum without
damage to components.
1) 18657 Nylon Strap (Not Shown)
HD-45654
CLUTCH HUB ALIGNMENT TOOL
VRSC Models
Enables easy assembly of clutch installation
to input shaft.
68
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V-ROD ELECTRICAL
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
HD-45304
ALTERNATOR STATOR COVER
VRSC Models
REMOVER/INSTALLER TOOL
Removes and installs the alternator stator cover
and stator as an assembly preventing any
contact or damage from the alternator rotor.
1) HD-45304-1 Plate
2) HD-45304-2 Forcing Screw
HD-45315
ALTERNATOR ROTOR REMOVER
VRSC Models
Removes the alternator rotor from the
crankshaft taper.
HD-45325
JUMPER HARNESS
VRSC Models
Adapts HD-42682 Breakout Box for use to
interface and diagnose the instrument cluster.
BUELL CHASSIS
B-35316-5
SWINGARM BEARING RACE INSTALLER
All Models
B-35316-5 is used with special service tool
HD-39302-A to draw the replacement outer
races into place when doing swingarm service.
The threaded rod included with HD-39302-A is
not long enough for swingarm race replacement.
Using this tool makes Timken bearing race
installation fast and easy.
B-41174
REAR WHEEL SUPPORT STAND
All Models
The rear wheel support stand B-41174 has
wheels attached to it so that you can roll
the stand up under the swingarm. The rubber
coated pads swivel and are spring-loaded. The
stand gets the rear wheel off the ground for tire
changes, brake work, vehicle transport, etc.
1) B-41174-2
Replacement Pads
69
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BUELL CHASSIS cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
B-41175
REAR SWINGARM BEARING
S1/S2 Thunderbolt
ADJUSTMENT TOOL
(1995-96)
This tool is used to properly adjust the rear
swingarm bearing preload.
B-41176
FRONT FORK BUSHING & SEAL INSTALLER
S1/S2/S3 Thunderbolt
(1995-98)
This is a dual function tool. One side is used to
install the fork seal to the proper depth and the
other side is used to install the bushing to the
proper depth on the front fork.
B-41177
FRONT FORK TUBE HOLDER
All Models
This tool is used along with a vise to hold the
front fork leg firmly during repair without
causing damage to the fork assembly.
B-41178-A
REAR SHOCK COMPRESSOR ADAPTER
All Models
(1995-1998)
B-41178-A is used with an arbor
press to compress the spring
of the rear shock sufficiently for
disassembly and removal.
B-42079
CALIPER PISTON REMOVAL TOOL
All Models
(1995-1997)
The Caliper Piston Removal Tool will free the
brake pistons from both caliper halves on all
Buell motorcycles. With the use of low pressure
shop air and the B-42079, brake caliper
pistons can be removed in minutes.
B-42571
FORK SEAL DRIVER AND
M2 Cyclone Models
DUST BOOT INSTALLER
(1997 & Later)
This is a dual function tool. One side is
VRSCR
used to install the fork seal to the proper
depth and the other side is used to install
05 XB except XB12
the dust boot to the proper depth on the
front fork assembly.
70
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BUELL CHASSIS cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
B-42887
BRAKE PISTON REMOVER
All Models
(1998 & Later)
Simply slide the B-42887 pliers into the
opening of the brake piston. The tool will
grab the inside of the piston without
damaging the caliper or the piston.
B-43721
FORK SEAL DRIVER
X1 Lightning &
S3 Thunderbolt
Used to install the fork seal to the
(1999 & Later)
proper depth.
03-04 XB Models
05 XB12Scg
B-43895
REAR SHOCK SPANNER WRENCH
X1 Lightning &
S3 Thunderbolt
Used to adjust the rear shock to proper
(1999 & Later)
suspension tension.
B-43991
FORK SEAL DRIVER
Blast Models
(2000 & Later)
Used to install the fork seal and
bushing to the proper depth.
B-43993
WHEEL BEARING REMOVER & INSTALLER
Blast Models
(2000 & Later)
Used with HD-44060 to remove and install
sealed wheel bearings in both front &
rear wheels.
1) B-43993-1 Remover Collet, Front Bearing
2) B-43993-2 Remover Collet, Rear Bearing
3) B-43993-4 Backing Plate
4) B-43993-5 Bearing Installer, Front Bearing
5) B-43993-6 Bearing Installer, Rear Bearing
71
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BUELL CHASSIS cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
B-43993-50A
WHEEL BEARING REMOVER/INSTALLER KIT
XB9/XB12 Firebolt
Used with HD-44060 to remove and install
Blast Models
sealed wheel bearings in both front & rear
(2000 & Later)
wheels. Includes custom storage case for
B-43993-50 components and also storage
areas for components for previously essential
B-43993 Wheel Bearing Remover/Installer Kit.
XB Models
1) B-43993-7 Remover Collet, Front Bearing
2) B-43993-8 Remover Collet, Rear Bearing
3) B-43993-9 Bearing Installer, Rear Bearing
4) B-43993-10 Bearing Installer, Front Bearing
5) B-43993-11 Backing Plate, Front Bearing
6) B-43993-12 Backing Plate, Rear Bearing
Blast Models
1) B-43993-1 Remover Collet, Front Bearing
2) B-43993-2 Remover Collet, Rear Bearing
3) B-43993-4 Backing Plate
4) B-43993-5 Bearing Installer, Front Bearing
5) B-43993-6 Bearing Installer, Rear Bearing
B-44623
ISOLATOR REPLACEMENT TOOL
All Models
(2001 & Later)
Provides required clearance when installing
replacement isolators.
B-45110
REAR SHOCK SPANNER WRENCH
All Models
(2001 & Later)
Used to adjust the spring preload on the rear shock.
1) B-45110-1 Shock Wrench (long)
2) B-45110-2 Shock Wrench (with square drive)
B-45521
STEERING HEAD BEARING INSTALLER SET
XB9/XB12 Firebolt
Used with HD-39302 to install sealed steering
head bearings.
72
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BUELL CHASSIS cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
B-46279
AXLE WRENCH
Buell XB
(2003 & Later)
Used during removal and installation of
front and rear wheels.
HD-47853
IGNITION SWITCH WRENCH
Dyna Models
(2006 & Later)
Used to remove and install new style
ignition switch.
HD-95760-69A
BUSHING & BEARING PULLER
All Models
Use the 3⁄4” Collet HD-95767-69A for the
front bearing removal. The 11⁄8” collet
HD-95769-69A is used to remove rear
wheel bearings.
Includes:
1) HD-95762-69A Bridge
2) HD-95763-69A Screw
3) HD-95764-69A Expander Pin (Not Shown)
4) HD-95765-69A Collet, 1⁄2"
5) HD-95766-69A Collet, 5⁄8"
6) HD-95767-69A Collet, 3⁄4"
7) HD-95769-69
Collet, 11⁄8"
8) HD-95770-69
Slide Hammer
9) HD-95771-69
Shaft (Not Shown)
* 10) HD-95768-69A Collet, 13/16"
*Not included with HD-95760-69A but are available.
BUELL ENGINE
B-35758-52A
7.02MM PILOT (NEWAY PM140702)
All Models
73
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BUELL ENGINE cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
B-43987
ENGINE CRADLE
Blast Models
(2000 & Later)
Used with HD-42310 Bench Top Stand
or HD-43646 Rolling Stand to support the
XB9R Firebolt
engine and rotate into various positions for service.
(2003 & Later)
B-45522
FUEL PRESSURE GAUGE ADAPTER
XB9/XB12 Firebolt
Use with HD-41182 Fuel Pressure Gauge
to permit fuel pressure readings from the
DDFI system.
B-45523
VALVE GUIDE REAMER (7mm)
XB9/XB12 Firebolt
Reams replacement intake and exhaust
XL (2004 & Later)
valve guides to proper size.
B-45524-A
VALVE GUIDE REMOVER/INSTALLER (7mm)
XB9/XB12 Firebolt
Removes worn guides and installs replacement
XL (2004 & Later)
guides to the correct installed height.
1) B-45524-1
Remover
2) B-45524-2A Installer
B-45525
VALVE GUIDE HONE (7mm)
XB9/XB12 Firebolt
Applies final crosshatch and surface
XL (2004 & Later)
finish to replacement valve guides.
B-45655
CRANKCASE BEARING
XB9/XB12 Firebolt
REMOVER/INSTALLER
XL (2004 & Later)
Used with HD-42720-2 Crankcase Bearing Base
to remove and install left crankshaft main bearing.
74
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BUELL ENGINE cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
B-45657
FUEL PUMP PULLER
XB9/XB12 Firebolt
Removes fuel pump assembly
from the chassis.
B-45676
SPROCKET SHAFT SEAL INSTALLER
XB9/XB12 Firebolt
Used with HD-42579 Sprocket Shaft Bearing
XL
Installer to install replacement seals
(2004 & Later)
to the correct installed depth.
HD-47956
CAMSHAFT ASSEMBLY TOOL
Dyna Models
(2006 & Later)
HD-47956 is a three-piece tool including
a 1.5" Guide (HD-47956-1), a 1.35" Guide
(HD-47956-2), and a Support Plate
(HD-47956-3). The tool is used to hold the
camshafts and secondary cam chain while the
cam support plate is installed on the camshafts.
BUELL TRANSMISSION
B-43982
SPROCKET LOCKING TOOL
Blast Models
(2000 & Later)
Used to firmly hold the final drive sprocket
while torquing the hold down nut.
B-43983
MAIN DRIVE GEAR REMOVER CROSS PLATE Blast Models
(2000 & Later)
Used with HD-35316-B Main Drive Remover
to remove the main drive gear assembly.
75
-------------------------------------------------------------------------------------------------------------------------------------------------------------
BUELL TRANSMISSION cont.
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
B-43985
TRANSMISSION REMOVAL
Blast Models
& INSTALLATION TOOL
(2000 & Later)
Used to remove and install the transmission
assembly into the crankcase.
Includes:
B-43985-1 Remover
B-43985-3 Installer
B-43985-4 Guide
B-45520
GEAR DETENT ASSEMBLY AID
XB9/XB12 Firebolt
Moves gear detent to permit crankcase
XL
reassembly.
(2004 & Later)
B-45659
SPROCKET LOCKING TOOL
XB9/XB12 Firebolt
Secures final drive sprocket during
XL
torquing of the belt pulley nut.
(2004 & Later)
B-45847
BEARING REMOVER CROSS PLATE
XB9/XB12 Firebolt
Used with HD-35316-B Main Drive Remover
XL
to remove and install the mainshaft 5th gear
(2004 & Later)
and roller bearing from the right crankcase.
B-45926
CLUTCH HUB BEARING REMOVER/INSTALLER
XB9/XB12 Firebolt
Removes and installs the clutch shell bearing to
the correct depth.
1) B-45926-1 Base
2) B-45926-2 Pilot
HD-46285
TRANSMISSION FIXTURE
XB9/XB12 Firebolt
Supports transmission shafts during assembly
XL
into left crankcase.
(2004 & Later)
Includes:
1) HD-46285-1 Fixture Base
2) B-43985-1
Remover
3) B-43985-3
Installer
4) B-43985-4
Guide
76
-------------------------------------------------------------------------------------------------------------------------------------------------------------
BUELL ENGINE MANAGEMENT
ILLUSTRATION
TOOL NUMBER
DESCRIPTION
APPLICATION
B-41325-99
SCANALYZER SOFTWARE CARTRIDGE
X1 Lightning
Performs electrical diagnostics on 1999
S3 Thunderbolt
and later E.F.I. Buell models. Not included
(1999 & Later)
in HD-41325-D Scanalyzer Kit.
HD-42921
SCANALYZER CABLE
Buell Models
Required with Scanalyzer, when used without
Digital Technician, to communicate with Buell ECMs.
HD-42921-A and HD-42921-B will not communicate.
Not included in HD-41325-D Scanalyzer Kit.
77
-------------------------------------------------------------------------------------------------------------------------------------------------------------
INDEX
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
10213
33
B-43985
76
B-45657
75
HD-33446-6
15
10258
45
B-43985-1
47, 76
B-45659
76
HD-33805
7
12330
22
B-43985-3
47, 76
B-45676
41, 75
HD-33813
49
12702
22
B-43985-4
47, 76
B-45847
44, 45, 76
HD-33871
29
13324
33
B-43987
13, 74
B-45926
76
HD-34107
29
15427
33, 63
B-43991
71
B-45926-1
76
HD-34190
7
18657
68
B-43993
71
B-45926-2
76
HD-34199-A
29
208213
63
B-43993-1
71, 72
B-46279
73
HD-34199-86
29
212434
28
B-43993-2
71, 72
HD-23688
60
HD-34623-C
17
212535
56
B-43993-4
71, 72
HD-23738-A
48
HD-34624
15
217801
6, 45
B-43993-5
71, 72
HD-25070
48
HD-34624-1
15
217945
62
B-43993-6
23, 71, 72
HD-26568
60
HD-34624-2
15
233570
51
B-43993-7
72
HD-26792
49
HD-34633
7, 11
280856
6
B-43993-8
72
HD-28431-C
11
HD-34633-3
7, 11
509274
63
B-43993-9
72
HD-28431-6A
11
HD-34633-4
7, 11
509582
56
B-43993-10
72
HD-28431-16
11
HD-34633-5A
7, 11
B-35316-5
69
B-43993-11
72
HD-29545-6A
61
HD-34634
7
B-35758-52A
. . . . 73
B-43993-12
72
HD-33067
5
HD-34641
30
B-41174
69
B-43993-50A
. . . . . . . 72
HD-33071-A
2, 5
HD-34643-A
30
B-41174-2
69
B-44623
72
HD-33186
4
HD-34723
30
B-41175
70
B-45110
72
HD-33223-1
15
HD-34724-A
30
B-41176
70
B-45110-1
72
HD-33413-A
38
HD-34730-2C
55
B-41177
70
B-45110-2
72
HD-33413-1A
38
HD-34731
30
B-41178-A
70
B-45520
43, 76
HD-33416
2
HD-34733
44
B-41325-99
77
B-45521
72
HD-33418
2
HD-34734
44
B-42079
70
B-45522
74
HD-33428-A
41
HD-34735
44
B-42571
58, 70
B-45523
28, 74
HD-33443
29
HD-34736-B
30
B-42887
71
B-45524-A
29, 74
HD-33446-B
15
HD-34740
31
B-43721
71
B-45524-1
29, 74
HD-33446-1
15
HD-34751
31
B-43895
71
B-45524-2A
29, 74
HD-33446-2
15
HD-34761
41
B-43982
75
B-45525
29, 74
HD-33446-4
15
HD-34810
2, 44
B-43983
45, 75
B-45655
20, 74
HD-33446-5
15
HD-34810-1
44
78
-------------------------------------------------------------------------------------------------------------------------------------------------------------
INDEX
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
HD-34810-2
44
HD-35758-53
64
HD-39458-1
21
HD-39958
21
HD-34813
20
HD-35758-54
64
HD-39458-2
21
HD-39964
12
HD-34816
11
HD-35759
31
HD-39458-3
21
HD-39965
51
HD-34902-B
45
HD-35760
32
HD-39565
12
HD-39969
51
HD-34902-1
45
HD-35761
32
HD-39617
50
HD-39978
51
HD-34902-2
45
HD-35801
38
HD-39618
46
HD-39994-A
8
HD-34902-3B
45
HD-35820
45
HD-39618-1
46
HD-39994-4
8
HD-34902-7
45
HD-36583
7
HD-39618-2
46
HD-39994-5
8
HD-35102
17
HD-37404
45
HD-39621-A
50
HD-39994-6
8
HD-35103
31
HD-37842-A
46
HD-39621-27
50
HD-39994-7
8
HD-35316-C
45
HD-38125-6
49
HD-39621-28
50
HD-39994-8
8
HD-35316-1
45
HD-38125-7
49
HD-39754
8
HD-39994-9
8
HD-35316-2
45
HD-38125-8
49
HD-39782-A
. . . . 16
HD-39994-10
8
HD-35316-3A
45
HD-38361
32
HD-39782-1
16
HD-39994-11A
8
HD-35316-4A
45
HD-38362
41
HD-39782-2
16
HD-41137
39
HD-35316-5
45
HD-38515-A
41
HD-39782-3
16
HD-41177
8
HD-35316-7
45
HD-38515-1
41
HD-39782-4
16
HD-41182
39
HD-35316-8
45
HD-38515-91
41
HD-39782-5
. . . . 16
HD-41183
51
HD-35316-9
45
HD-38625
50
HD-39782-6
. . . . 16
HD-41184
46
HD-35316-10
45
HD-38871
20
HD-39782-7
. . . . 16
HD-41185
39
HD-35316-11
45
HD-38871-2
. 20
HD-39782-13
16, 61
HD-41197
55
HD-35316-12
45
HD-38871-4
. 20
HD-39782-14
16, 61
HD-41198
55
HD-35316-91
45
HD-38871-5
. 20
HD-39786
16
HD-41199-3
55
HD-35381-A
. . 4
HD-39151
46
HD-39787-A
. . . . . 8
HD-41201
32
HD-35457
12
HD-39301-A
2, 7
HD-39847
32
HD-41201-CAR
32
HD-35500-B
. 49
HD-39301-1
. . . 7
HD-39932
32
HD-41214
41
HD-35518
2
HD-39301-2
. . . 7
HD-39932-CAR
. . . . 32
HD-41298-A
56
HD-35616-210
. 49
HD-39302
8
HD-39933
32
HD-41320
56
HD-35667-A
16
HD-39361-B
21
HD-39933-EXH
. . . . 32
HD-41325-D
56
HD-35758-C
31
HD-39448-LNR
50
HD-39933-EXH-CAR
. . . 32
HD-41325-4
56
HD-35758-50
. 64
HD-39448-3
50
HD-39933-INT
32
HD-41325-5
56
HD-35758-51
64
HD-39458
21
HD-39933-INT-CAR
32
HD-41325-25
56
79
79
-------------------------------------------------------------------------------------------------------------------------------------------------------------
INDEX
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
HD-41325-26
56
HD-42310-25A
13
HD-42376
52
HD-43644-2
34
HD-41325-29
56
HD-42310-40
13, 60
HD-42465
46
HD-43644-3
34
HD-41325-30
56
HD-42310-45
13
HD-42465-1
46
HD-43645
18
HD-41325-95C
56
HD-42310-50A
13
HD-42465-2
46
HD-43645-1
18
HD-41334
49, 51
HD-42310-150
13
HD-42508
13
HD-43645-4
18
HD-41354
51
HD-42310-200
13
HD-42508-1
13
HD-43646-A
14
HD-41402
56
HD-42311
13
HD-42508-2
13
HD-43646-10
14
HD-41404-B
57
HD-42313
33
HD-42508-3
13
HD-43646-50
14, 60
HD-41404-10
57
HD-42313-1
33
HD-42569
18
HD-43720
22
HD-41404-11
57
HD-42313-2
33
HD-42579
22
HD-43876
58
HD-41404-15
57
HD-42314
33
HD-42579-2
22
HD-43984
23
HD-41404-20
57
HD-42315
21
HD-42579-3
22
HD-44060-A
6
HD-41404-46
57
HD-42315-1
21
HD-42579-4
22
HD-44060-1
6
HD-41405
46
HD-42315-2
21
HD-42682
57
HD-44060-3A
6
HD-41417
12
HD-42316
22
HD-42720-A
22
HD-44060-4
6
HD-41475
52
HD-42316-1
22
HD-42720-1
22
HD-44060-5
6
HD-41475-100
52
HD-42316-2
22
HD-42720-2
22
HD-44060-6
6
HD-41492-A
21
HD-42317-A
18
HD-42720-5
22
HD-44060-7A
6
HD-41494
5
HD-42318
18
HD-42774
22
HD-44060-8
6
HD-41496
42
HD-42320-A
18
HD-42879
52
HD-44060-10
6
HD-41506
21
HD-42322
18
HD-42921
77
HD-44061
39
HD-41538
57
HD-42324-A
16
HD-42921-B
56, 57
HD-44062
23
HD-41609
52
HD-42324-1A
16
HD-42928
33
HD-44063
23
HD-41675
12
HD-42324-2A
16
HD-42928-1
33
HD-44064-A
23
HD-41771
52
HD-42324-4
16
HD-42928-2
33
HD-44065
23
HD-42122
21
HD-42325-A
33
HD-42928-3
33
HD-44065-1
23
HD-42135-A
6
HD-42325-3
33
HD-42928-4
33
HD-44065-4
23
HD-42310
13
HD-42325-5
33
HD-42962
58
HD-44066
23
HD-42310-1
13
HD-42325-6
33
HD-43293-A
10
HD-44066-2
23
HD-42310-2B
13
HD-42325-7
33
HD-43419
34
HD-44066-4
23
HD-42310-3
13
HD-42325-8
33
HD-43644
34
HD-44066-5
23
HD-42310-20A
13
HD-42326-A
22
HD-43644-1
34
HD-44067-A
14
80
-------------------------------------------------------------------------------------------------------------------------------------------------------------
INDEX
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
HD-44069
24
HD-45313-A-3
. 62
HD-45490-6
63
HD-46663
25
HD-44358
24
HD-45313-4
62
HD-45491
65
HD-47114
39
HD-44358-1
24
HD-45313-6
62
HD-45653
62
HD-47175
59
HD-44358-2
24
HD-45313-7
62
HD-45654
68
HD-47176
59
HD-44358-3
24
HD-45314-A
63
HD-45907
2
HD-47180
64
HD-44358-8
24
HD-45315
69
HD-45928
53
HD-47181
66
HD-44404
24
HD-45316
63
HD-45929
53
HD-47181-1
66
HD-44408
24
HD-45317-A
60
HD-45961
53
HD-47181-2
66
HD-44455
36
HD-45318
67
HD-45962
53
HD-47181-195
66
HD-44567
2
HD-45319
65
HD-45966
9
HD-47181-240
66
HD-44608
52
HD-45320
65
HD-45966-2
9
HD-47181-295
66
HD-44687
58
HD-45321
65
HD-45967
2
HD-47181-345
66
HD-44695
52
HD-45322
65
HD-45968
3, 59
HD-47183
14
HD-44720
58
HD-45324
67
HD-45969
59
HD-47184
14
HD-45206
24
HD-45325
69
HD-46247-A
9
HD-47187
14
HD-45300
66
HD-45326
67
HD-46247-1
9
HD-47188
15
HD-45301
67
HD-45327
8
HD-46247-2
9
HD-47189
62
HD-45303
64
HD-45331-A
68
HD-46247-7
9
HD-47190
9
HD-45304
69
HD-45332
68
HD-46247-8
9
HD-47248
34
HD-45304-1
69
HD-45333
62
HD-46281
9
HD-47250
34
HD-45304-2
69
HD-45334
65
HD-46282
47
HD-47255
9
HD-45305
58
HD-45335
61
HD-46283
42
HD-47256
25
HD-45306
63
HD-45337
68
HD-46284
14
HD-47257
25
HD-45307
61
HD-45338
68
HD-46285
47, 76
HD-47258
34
HD-45308
66
HD-45339
68
HD-46285-1
47, 76
HD-47852
59
HD-45309
66
HD-45340
67
HD-46287
24, 28
HD-47853
53, 73
HD-45310
66
HD-45490
63
HD-46288
47
HD-47855
47
HD-45311
63
HD-45490-1
63
HD-46503
64
HD-47856
47
HD-45312
64
HD-45490-2
63
HD-46582
63
HD-47856-1
47
HD-45313-B
62
HD-45490-3
63
HD-46583
34
HD-47856-2
47
HD-45313-1
62
HD-45490-4
63
HD-46584
34
HD-47856-3
47
HD-45313-A-2
62
HD-45490-5
63
HD-46601
53
HD-47856-4
47
81
81
-------------------------------------------------------------------------------------------------------------------------------------------------------------
INDEX
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
HD-47856-6
47
HD-48283
25
HD-94752-77A
40
HD-95715-19C
26, 54
HD-47856-7
47
HD-48287
59
HD-94800-1
19
HD-95716-19
2
HD-47910
47
HD-48309
25
HD-94800-2
19
HD-95719-19
2
HD-47918
53
HD-48457
25
HD-94800-3
19
HD-95760-69A
4, 73
HD-47925
9
HD-48474
2, 26
HD-94800-4
19
HD-95762-69A
4, 73
HD-47932
48
HD-48497
3
HD-94800-26A
19
HD-95763-69A
4, 73
HD-47933
48
HD-49182-1
40
HD-94802-36A
35
HD-95764-69A
4, 73
HD-47941
35
HD-52325-12
33
HD-94803-67
35
HD-95765-69A
4, 73
HD-47956
35, 75
HD-52325-13
33
HD-94804-57
35
HD-95766-69A
4, 73
HD-47977
42
HD-59000-B
10
HD-94805-57
37
HD-95767-69A
4, 73
HD-48030
40
HD-91042
42
HD-94806-57
37
HD-95768-69A
4, 73
HD-48030-10
40
HD-93330
10
HD-94807-57
37
HD-95769-69
4, 73
HD-48030-20
40
HD-93330-1
10
HD-94812-1
35
HD-95770-69
4, 73
HD-48030-30
40
HD-93330-2
10
HD-94812-2
35
HD-95771-69
4, 73
HD-48030-40
40
HD-94437-79
6
HD-94812-77A
35
HD-95952-1
19
HD-48030-50
40
HD-94438-79
35
HD-94812-87
35
HD-95952-3
19
HD-48030-60
40
HD-94461-81
26
HD-94815-58
37
HD-95952-33C
19
HD-48030-70
40
HD-94465-81
54
HD-94820-75A
11
HD-95954-33
19
HD-48037
54
HD-94547-100
26
HD-95017-61
3
HD-95960-52C
4, 42
HD-48053
54
HD-94547-101
26
HD-95021-1
5
HD-95961-52C
4
HD-48053-10
54
HD-94547-102
2
HD-95021-2
5
HD-95964-52
43
HD-48053-20
54
HD-94555-55C
37
HD-95021-29D
5
HD-95970-32D
19
HD-48053-30
54
HD-94557-55
5
HD-95563-41
4
HD-95970-101
19
HD-48053-40
54
HD-94585-30
17
HD-95565-41
4
HD-95984-32B
19
HD-48053-50
54
HD-94589-29B
17
HD-95632-79
36
HD-95984-99
19
HD-48053-60
54
HD-94590-73
17
HD-95635-46
3, 26, 54
HD-95986-32B
19
HD-48080
3
HD-94630-67A
6
HD-95635-100
3
HD-95986-99
19
HD-48114
54
HD-94660-1A
48
HD-95637-10
3
HD-96015-52
27
HD-48116
16
HD-94660-2
48
HD-95637-15
3
HD-96015-77B
27
HD-48119
54
HD-94660-37B
48
HD-95637-46A
26, 54
HD-96017-52
27
HD-48219
42
HD-94681-80
6
HD-95637-46B
3
HD-96017-77
27
HD-48262
17
HD-94700-52C
11
HD-95650-42
42
HD-96018-52
27
82
-------------------------------------------------------------------------------------------------------------------------------------------------------------
INDEX
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
TOOL NO.
PAGE NO.
HD-96200-80
10
HD-96722-40A
28
HD-97102-81
36
J-35616-27
57
HD-96202-80
10
HD-96727-56A
28
HD-97168-77
10
J-35616-48
57
HD-96204-80
10
HD-96728-56A
28
HD-97178-71A
43
RS-3600-450
19
HD-96208-80
10
HD-96740-36
20
HD-97179-100
43
RS-9101-950
4
HD-96209-80
10
HD-96741-17
20
HD-97182-71
43
RS-9104-775
45
HD-96210-80
10
HD-96743-17
20
HD-97200-55A
43
RS-9400-810
19
HD-96215-49
4
HD-96744-17
20
HD-97225-1
28
RS-25100-300
28
HD-96295-65D
27, 37
HD-96745-17
20
HD-97225-2
28
HD-96333-51E
20
HD-96746-36
20
HD-97225-55C
28
NEWAY PART NUMBERS
HD-96333-100
20
HD-96796-47
36
HD-97227-55A
28
140-11/16
31
HD-96333-101
20
HD-96830-51B
37
HD-97228-55A
28
140-3/8
31
HD-96333-102
20
HD-96830-100
37
HD-97229-55
28
140-5/16
31
HD-96333-103
20
HD-96831-51A
37
HD-97273-60
2, 36
160
31
HD-96333-105
20, 62
HD-96832-51A
37
HD-99500-80
6
203
31
HD-96333-106
20
HD-96836-51
37
J-5586-A
44
205
31
HD-96385-78A
43
HD-96836-57
37
J-7830-5
45
271
31
HD-96550-36A
36
HD-96910-35
55
J-21686-12
45
293
31
HD-96650-80
27
HD-96921-52C
37
J-22342-18
19
503
31
HD-96652-19
27
HD-96921-100A
37
J-22825-BRG
41
622
31
HD-96660-41
27
HD-96921-104
37
J-23327-1
41
642
31
HD-96710-40D
28
HD-96921-106
37
J-23444-A . . 2, 3, 4, 6, 7, 19,
14060
31
HD-96710-50
28
HD-96921-110
37, 38
22, 23, 26, 28, 33,
PM140702
31
HD-96710-51
28
HD-96921-120
37, 38
37, 41, 42, 45, 54
HD-96712-40A
28
HD-96925-58
37, 38
J-28467-34
41
HD-96718-40A
28
HD-96940-52A
37
J-28668-5
19
HD-96718-58A
28
HD-96940-53
37
J-34730-16A
39
HD-96719-40A
28
HD-96950-68
15
J-35616-20
57
HD-96719-87
28
HD-96952-68
15
J-35616-22A
57
HD-96720-40A
28
HD-96955-68
15
J-35616-23
57
HD-96720-87
28
HD-97080-77A
38
J-35616-24A
57
HD-96721-40A
28
HD-97087-65B
40
J-35616-25
57
HD-96721-87A
28
HD-97101-81
5
J-35616-26
57
83
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