Lexus ES300 (1997 year). Service manual — part 222
N10192
BO0AK–01
BO–70
–
BODY
SLIDING ROOF
1248
1997 LEXUS ES300 (RM511U)
SLIDING ROOF
ON–VEHICLE INSPECTION
INSPECT SLIDING ROOF GLASS ALIGNMENT
(a)
Start the engine and check the operation time of the slid-
ing roof.
Operation time:
Approx. 6 secs.
(b)
Check for abnormal noise or binding during operation.
(c)
With the sliding roof fully closed, check for water leakage.
(d)
Check for a difference in level between the sliding roof
weatherstrip and roof panel.
Except rear end:
0
±
1.5 mm (0
±
0.059 in.)
Rear end:
0 + 1.5 mm (0 + 0.059 in.)
0 – 1.0 mm (0 – 0.039 in.)
BO0AL–01
N21528
Side Garnish
Roof Window
Deflector Panel
Guide Block
Front Housing Plate
Sliding Roof Glass
Rear Roof
Drip Channel
Drive Cable
Sunshade Trim
Drive Gear
Sliding Roof
Housing
Guide Rail Stopper
Roof Rail
Sliding Roof
Panel Stopper
Rear Frame
Side Garnish
Guide Block
–
BODY
SLIDING ROOF
BO–71
1249
1997 LEXUS ES300 (RM511U)
COMPONENTS
BO0AM–03
N21524
N21527
Point Marks
BO–72
–
BODY
SLIDING ROOF
1250
1997 LEXUS ES300 (RM511U)
REMOVAL
1.
REMOVE ROOF HEADLINING
(See page
2.
REMOVE SIDE GARNISH
Using a screwdriver, remove the garnishes.
HINT:
Tape the screwdriver tip before use.
3.
REMOVE SLIDING ROOF GLASS ASSEMBLY
(a)
Using a torx wrench, remove the 4 screws.
(b)
Pull the glass upward to remove it.
4.
REMOVE DRIVE GEAR
NOTICE:
Remove the drive gear with the sliding roof full closed.
(a)
Disconnect the connector.
(b)
Remove the 3 bolts and drive gear.
(c)
Remove the screw and cam plate cover.
(d)
Turn the drive gear to align the point marks as shown in
the illustration.
(e)
Install the cam plate cover and screw.
NOTICE:
At the time of installation, please refer to the following item.
If the sliding roof position and drive gear full close position
not matched, the sliding roof does not operate normally.
N21529
–
BODY
SLIDING ROOF
BO–73
1251
1997 LEXUS ES300 (RM511U)
5.
REMOVE SLIDING ROOF HOUSING
(a)
Disconnect the 4 drain hoses from the housing.
(b)
Remove the 8 bolts and 4 brackets.
(c)
Remove the 6 nuts, then remove the housing as shown
in the illustration below.
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