Lexus ES300 (1997 year). Service manual — part 60

Q09982

AX01R–02

Q00225

Q00270

Q00270

Q05731

200 mm
(7.87 in.)

0.8–1.5 mm (0.031–0.059 in.)

–

AUTOMATIC TRANSAXLE

THROTTLE CABLE

AX–13

1033

1997 LEXUS ES300 (RM511U)

THROTTLE CABLE

ON–VEHICLE REPAIR

1.

REMOVE BATTERY

2.

REMOVE CRUISE CONTROL ACTUATOR

Remove the 3 bolts and cruise control actuator.

3.

DISCONNECT THROTTLE CABLE FROM ENGINE

Disconnect the cable from the throttle linkage.
4.

REMOVE PARK/NEUTRAL POSITION SWITCH
(See page

AX–5

)

5.

REMOVE VALVE BODY
(See page

AX–7

)

6.

REMOVE THROTTLE CABLE

(a)

Remove the bolt and retaining plate.

(b)

Pull out the cable from the transaxle case.

7.

INSTALL CABLE INTO TRANSAXLE CASE

(a)

Make sure to push it in all the way.

(b)

Install the retaining plate.

(c)

Install and torque the bolt.

8.

INSTALL VALVE BODY
(See page

AX–7

)

9.

IF THROTTLE CABLE IS NEW, STAKE STOPPER OR
PAINT MARK ON INNER CABLE

HINT:
New cables do not have a staked cable stopper.
(a)

Bend the cable so there is a radius of about 200 mm (7.87
in.).

(b)

Pull the inner cable lightly until slight resistance is felt, and
hold it there.

(c)

Stake the stopper, 0.8–1.5 mm (0.031–0.059 in.) from the
end of outer cable.

Q00225

Q09982

AX–14

–

AUTOMATIC TRANSAXLE

THROTTLE CABLE

1034

1997 LEXUS ES300 (RM511U)

10.

CONNECT THROTTLE CABLE TO ENGINE
Torque: 15 N·m (150 kgf·cm, 11 ft·lbf)

11.

ADJUST THROTTLE CABLE
(See page

DI–150

)

12.

INSTALL PARK/NEUTRAL POSITION SWITCH
(See page

AX–5

)

13.

INSTALL CRUISE CONTROL ACTUATOR

Install the cruise control actuator with the 3 bolts.
14.

INSTALL BATTERY

15.

TEST DRIVE VEHICLE

Q00394

SST

AX01S–02

Q06348

SST

Q00238

SST

–

AUTOMATIC TRANSAXLE

DIFFERENTIAL OIL SEAL

AX–15

1035

1997 LEXUS ES300 (RM511U)

DIFFERENTIAL OIL SEAL

ON–VEHICLE REPAIR

1.

REMOVE FRONT DRIVE SHAFT
(See page

SA–15

)

2.

REMOVE SIDE GEAR SHAFT OIL SEAL

Using SST, pull out the oil seal.

SST

09308–00010

3.

INSTALL LEFT SIDE GEAR SHAFT OIL SEAL

(a)

Using SST and a hammer, drive in a new oil seal.
SST

09223–15020, 09351–32014 (09351–32130)

Oil seal depth: 0

±

0.5 mm (0

±

0.02 in.)

(b)

Coat the lip of the oil seal with MP grease.

4.

INSTALL RIGHT SIDE GEAR SHAFT OIL SEAL

(a)

Using SST, drive in a new oil seal.
SST

09316–60010 (09316–00010)

Oil seal depth: 0

±

0.5 mm (0

±

0.02 in.)

(b)

Coat the lip of the oil seal with MP grease.

5.

INSTALL FRONT DRIVE SHAFT
(See page

SA–15

)

6.

CHECK TRANSAXLE FLUID LEVEL
(See page

DI–150

)

AX01T–02

Q10348

D09111

Shift Lock Override Cover

Shift Lock Override Button

Stop Light Switch

Key Interlock Solenoid

Shift Lock Control Unit Assembly

Ignition Switch

ACC

IG

CIG

ECU–IG

IG

ACC

Shift Lock
Control Unit
Assembly

Key Interlock Solenoid

KLS+

E

STP

Stop Light
Switch

Stop
Light

STOP

AM1

ALT

MAIN
FL

Battery

AX–16

–

AUTOMATIC TRANSAXLE

SHIFT LOCK SYSTEM

1036

1997 LEXUS ES300 (RM511U)

SHIFT LOCK SYSTEM

LOCATION