Lexus GS300/400 (2000 year). Service manual — part 221

B01894

No.1 Fuel Filter Cushion

Fuel Filter

No.2 Fuel Filter Cushion

O–Ring

Fuel Pump
Connector

Fuel Pump

No.1 Fuel Suction Support

Fuel Suction
Filter

Fuel Pressure
Regulator and Fuel
Return Jet Tube
Assembly

Rubber Cushion

Clip

Fuel Suction Plate
with Sender Gauge

No.2 Fuel Suction Support

O–Ring

Non–reusable part

SF–10

–

SFI (2JZ–GE)

FUEL PUMP

1476

ST04X–01

–

STARTING (2JZ–GE)

STARTING SYSTEM

ST–1

1619

STARTING SYSTEM

ON–VEHICLE INSPECTION

NOTICE:

Before changing the starter, check the following items again:

Connector connection

Accessory installation, e.g.: theft deterrent system

ST052–01

P10595

SST

P10596

Upward

Downward

SST

P10593

SST

P10594

B01971

ST–10

–

STARTING (2JZ–GE)

STARTER

1628

REPLACEMENT

1.

REPLACE FRONT BEARING

(a)

Using SST, remove the bearing.
SST

09286–46011

(b)

Using SST and a press, press in a new bearing.

NOTICE:
Be careful of the bearing installation direction.

SST

09820–00030

2.

REPLACE REAR BEARING

(a)

Using SST, remove the bearing.
SST

09286–46011

(b)

Using a press, press in a new rear bearing.

3.

REPLACE MAGNETIC SWITCH TERMINAL PARTS

(a)

Remove the 3 bolts, end cover, gasket and plunger.

P25785

Wear

B01973

SST

P25787

Long

Short

(3)

Indentation

Protrusion

(4)

(5)

(1)

(2)

(8)

(7)

(6)

P25788

Long

Short

(3)

(4)

(5)

(1)

(2)

(7)

(6)

Lead Terminal

–

STARTING (2JZ–GE)

STARTER

ST–11

1629

(b)

Using vernier calipers, measure the contact plate for
depth of wear.
Maximum wear: 0.9 mm (0.035 in.)

If the depth of wear is greater than the maximum, replace the
contact plate.

(c)

Remove the terminal kit parts.
(1)

Using SST, loosen the terminal nuts.

SST

09810–38140

(2)

Terminal C:
Remove the terminal nut, wave washer, terminal in-
sulator (outside), O–ring, terminal bolt, contact
plate and terminal insulator (inside).

(3)

Terminal 30:
Remove the terminal nut, wave washer, terminal in-
sulator (outside), packing, O–ring, terminal bolt,
contact plate, terminal insulator (inside) and insula-
tion paper.

(d)

Temporarily install these new terminal 30 kit parts:
(1)

Insulation paper

(2)

Terminal insulator (inside)

(3)

Contact plate

(4)

Terminal bolt

(5)

O–ring

(6)

Packing and terminal insulator (outside)
Install the packing to the terminal insulator, and
install them.

HINT:
Match the protrusion of the insulator with the indentation of the
housing.

(7)

Wave washer

(8)

Terminal nut

NOTICE:
Be careful to install the terminal insulators in the correct
direction.
(e)

Temporarily install these new terminal C kit parts:
(1)

Terminal insulator (inside)

(2)

Contact plate

(3)

Terminal bolt

(4)

O–ring

(5)

Terminal insulator (outside)

(6)

Wave washer

(7)

Terminal nut

NOTICE:
Be careful to install the terminal insulators in the correct
direction.