Lexus GS300/400 (2000 year). Service manual — part 199

SS0FE–01

–

SERVICE SPECIFICATIONS

SUSPENSION AND AXLE

SS–53

209

TORQUE SPECIFICATION

Part tighten

N·m

kgf·cm

ft·lbf

FRONT

Hub nut

103

1,050

76

Brake caliper x Steering knuckle

118

1,200

87

ABS speed sensor x Steering knuckle

7.8

80

69 in.·lbf

Steering knuckle x Upper suspension arm

87

890

64

Lower ball joint x Steering knuckle

113

1,150

83

Brake dust cover x Steering knuckle

8.3

85

74 in.·lbf

ABS speed sensor wire harness x Shock absorber

5.0

55

48 in.·lbf

Stabilizer bar x Stabilizer bar link

55

560

41

Shock absorber bracket x Shock absorber

157

1,600

116

Piston rod x Suspension support No.2

27

280

20

Suspension support No.1 x Body

56

570

41

Upper suspension arm x Body

53

540

39

Stabilizer bar link x No.2 lower suspension arm

113

1,150

83

Height control link x Shock absorber bracket

5.4

55

48 in.·lbf

No.2 lower suspension arm x No.1 lower suspension arm

245

2,500

180

No.2 lower suspension arm x Lower ball joint

162

1,650

119

Strut bar bracket x Body

A

B

58

152

590

1,550

43

112

No.2 lower suspension arm x Body

95

970

70

Shock absorber bracket x No.2 lower suspension arm

25

250

18

Tie rod end x Lower ball joint

87

890

64

Stabilizer bar bracket x Body

28

290

21

Tie rod end lock nut

56

570

41

Axle hub lock nut

199

2,030

147

SS–54

–

SERVICE SPECIFICATIONS

SUSPENSION AND AXLE

210

Part tighten

N·m

kgf·cm

ft·lbf

REAR

Hub nut

103

1,050

76

Brake caliper x Axle carrier

104

1,065

77

Axle carrier x Upper suspension arm

108

1,100

80

Backing plate x Axle carrier

59

600

43

Drive shaft x Axle hub

289

2,950

213

No.2 lower suspension arm x Axle carrier

110

1,120

81

No.1 lower suspension arm x Axle carrier

75

765

55

Drive shaft x Differential side gear shaft

68

695

50

Differential drain plug

49

500

39

Differential filler plug

49

500

39

Differential mounting bolt

Front

Rear

123

142

1,250

1,450

90

105

Ring gear set bolt

See page

SA–73

Companion flange lock nut

See page

SA–73

Differential carrier retainer set bolt

22

225

16

Differential carrier cover set bolt

47

475

34

Breather plug

21

210

15

Suspension support x Body

Upper side

Lower side

64

18

650

185

47

13

Piston rod x Suspension support

27

280

20

Upper suspension arm x Body

88

900

65

No.1 lower suspension arm x Body

75

765

55

No.2 lower suspension arm x Stabilizer bar link x Height control sensor link

30

305

22

No.2 lower suspension arm x Shock absorber

110

1,120

81

No.2 lower suspension arm x Body

110

1,120

81

ABS speed sensor wire harness x Toe control link

5.4

55

48 in.·lbf

Toe control link x Axle carrier

59

600

44

Toe control link x Body

59

600

44

Stabilizer bar x Stabilizer bar link

65

660

48

Stabilizer bar bracket x Body

18

185

13

ABS speed sensor x Axle carrier

7.8

80

69 in.·lbf

Parking brake cable x Backing plate

7.8

80

69 in.·lbf

Suspension member brace x Body

50

510

37

Differential x Propeller shaft

79

805

58

Oil deflector x Differential carrier cover

7.0

70

62 in.·lbf

SS062–07

–

SERVICE SPECIFICATIONS

BRAKE

SS–55

211

BRAKE

SERVICE DATA

Brake pedal height (from asphalt sheet)

150.0 – 160.0 mm (5.906 – 6.299 in.)

Brake pedal freeplay

0.2 – 2.0 mm (0.008 – 0.079 in.)

Brake pedal reserve distance at 490 N (50 kgf, 110.2 lbf)

More than 93 mm (3.66 in.)

Front brake pad thickness

STD

11.0 mm (0.433 in.)

Front brake pad thickness

Minimum

1.0 mm (0.039 in.)

Front brake disc thickness

STD

32.0 mm (1.260 in.)

Front brake disc thickness

Minimum

30.0 mm (1.181 in.)

Front brake disc runout

Maximum

0.05 mm (0.0020 in.)

Rear brake pad thickness

STD

10.5 mm (0.413 in.)

Rear brake pad thickness

Minimum 1.0 mm (0.039 in.)

Rear brake disc thickness

STD

12.0 mm (0.472 in.)

Rear brake disc thickness

Minimum

10.5 mm (0.413 in.)

Rear brake disc runout

Maximum

0.05 mm (0.0020 in.)

Rear brake disc inside diameter

STD

190 mm (7.48 in.)

Rear brake disc inside diameter

Maximum

191 mm (7.52 in.)

Parking brake shoe lining thickness for rear disc brake

STD

2.5 mm (0.098 in.)

Parking brake shoe lining thickness for rear disc brake

Minimum

1.0 mm (0.039 in.)

Parking brake pedal travel at 294 N (30 kgf, 66.1 lbf)

7 – 9 clicks

Parking brake clearance between rear shoe and lever

Less than 0.35 mm (0.0138 in.)

Parking brake adjusting shim thickness for rear disc brake

0.3 mm (0.012 in.)

0.6 mm (0.024 in.)

0.9 mm (0.035 in.)

SS063–07

SS–56

–

SERVICE SPECIFICATIONS

BRAKE

212

TORQUE SPECIFICATION

Part tightened

N·m

kgf·cm

ft·lbf

Brake line union nut

15

155

11

Hydraulic brake booster clevis lock nut

25

260

19

Hydraulic brake booster x Pedal bracket

13

130

9

Bleeder plug

11

110

8

Parking brake pedal assembly x Body

13

130

9

Front brake caliper installation bolt

34

350

25

Front disc brake caliper x Flexible hose

30

310

22

Front disc brake torque plate x Steering knuckle

118

1,200

87

Rear disc brake caliper x Flexible hose

30

310

22

Rear disc brake caliper x Rear axle carrier

104

1,065

77

Reservoir set screw

1.7

17.5

15.2 in.·lbf

Oil pressure sensor x Hydraulic brake booster

81

830

60

Accumulator x Booster pump motor

54

550

36

Front speed sensor installation bolt

8.0

82

71 in.·lbf

Front speed sensor harness clamp bolt

5.0

51

44 in.·lbf

Rear speed sensor installation bolt

8.0

82

71 in.·lbf

Rear speed sensor harness x Body

5.5

56

49 in.·lbf

Rear speed sensor harness x Toe control arm

5.0

51

44 in.·lbf

Rear seatback x Body

18

185

13