Lexus GS300/400 (2000 year). Service manual — part 205

SF0N5–02

B02037

Push

B01892

Fuel Port Hole

No.1 Fuel Filter
Cushion

Fuel Port

New O–Ring

B01893

B02038

Snap Claw

Push

B01887

New Clip

–

SFI (2JZ–GE)

FUEL PUMP

SF–13

1479

INSTALLATION

1.

INSTALL FUEL PUMP TO FUEL FILTER

Push in the fuel pump.

2.

INSTALL FUEL FILTER AND FUEL PUMP ASSEMBLY

(a)

Install the No.1 fuel filter cushion to the fuel suction plate.

(b)

Apply a light coat of gasoline to a new O–ring and install
it to the fuel port of the fuel suction plate.

(c)

Align the fuel port of the fuel suction plate with the fuel port
hole of the fuel filter.

(d)

Push in the fuel filter.

(e)

Connect the fuel pump connector.

3.

INSTALL NO.1 FUEL SUCTION SUPPORT

(a)

Install the No.2 fuel filter cushion to the fuel filter.

(b)

Push the fuel suction support, and attach the 4 snap
claws to the claw holes.

4.

INSTALL FUEL SUCTION FILTER

Install the suction filter with a new clip.
5.

INSTALL FUEL PRESSURE REGULATOR AND FUEL
RETURN JET TUBE ASSEMBLY (See page

SF–18

)

6.

INSTALL NO.2 FUEL SUCTION SUPPORT
(See page

SF–18

)

B01874

Fuel
Sub Suction
Hose

B01878

B02043

Attach

Install

B01876

SF–14

–

SFI (2JZ–GE)

FUEL PUMP

1480

7.

INSTALL FUEL PUMP AND SENDER GAUGE AS-
SEMBLY TO FUEL TANK

(a)

Install a new gasket to the fuel suction plate.

(b)

Connect the fuel sub suction hose to the fuel return jet
tube.

(c)

Attach the fuel pump and sender gauge assembly to the
fuel tank.

(d)

Install the fuel tank vent tube set plate with the 8 bolts.
Torque: 3.5 N·m (36 kgf·cm, 31 in.·lbf)

8.

CONNECT FUEL TANK MAIN TUBE (FUEL TUBE CON-
NECTOR) TO FUEL SUCTION PLATE

(a)

Attach the fuel tube connector to the port of the fuel suc-
tion plate.

(b)

Install the tube joint clip.

9.

CONNECT FUEL PUMP & SENDER GAUGE CONNEC-
TOR

10.

CHECK FOR FUEL LEAKS (See page

SF–1

)

11.

INSTALL FLOOR SERVICE HOLE COVER

Install the service hole cover with the 3 cap nuts.
12.

INSTALL REAR SEAT CUSHION

SF0N6–01

B01873

Rear Seat Cushion

Floor Service Hole Cover

Fuel Pump & Sender Gauge
Connector

Fuel Tank Vent Tube
Set Plate

Fuel Tank Main Tube

Tube Joint Clip

Fuel Pump and Sender Gauge
Assembly

Fuel Sub Suction Hose

Non–reusable part

Gasket

x 8

N·m (kgf·cm, ft·lbf) : Specified torque

3.5 (36, 31 in.·lbf)

–

SFI (2JZ–GE)

FUEL PRESSURE REGULATOR

SF–15

1481

FUEL PRESSURE REGULATOR

COMPONENTS

B01883

Fuel Return
Jet Tube

Rubber Cushion

No.2 Fuel Suction
Support

Fuel Pressure
Regulator

O–Ring

Fuel Pressure Regulator
and Fuel Return Jet
Tube Assembly

Non–reusable part

SF–16

–

SFI (2JZ–GE)

FUEL PRESSURE REGULATOR

1482